CN208234950U - A kind of processing step drill quenching unit - Google Patents

A kind of processing step drill quenching unit Download PDF

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Publication number
CN208234950U
CN208234950U CN201820850149.2U CN201820850149U CN208234950U CN 208234950 U CN208234950 U CN 208234950U CN 201820850149 U CN201820850149 U CN 201820850149U CN 208234950 U CN208234950 U CN 208234950U
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China
Prior art keywords
cooling device
glowing furnace
conveying mechanism
mechanical arm
furnace
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CN201820850149.2U
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Chinese (zh)
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徐启祥
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Jiangsu Yong Run Tools Co Ltd
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Jiangsu Yong Run Tools Co Ltd
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Abstract

The utility model proposes a kind of processing step drill quenching units, including glowing furnace, cooling device and PLC controller, cooling settings are on the right side of glowing furnace, alarm is equipped with above cooling device, the left side of glowing furnace, conveying mechanism is equipped between glowing furnace and cooling device, rewinding box is placed on conveying mechanism, electric extendable door is equipped on quenching furnace shell and cooling device two sides, the left side electric extendable door bottom is equipped with infrared sensor, propulsive mechanism is equipped on the left of the feed end of glowing furnace, propulsive mechanism setting is square on the conveyor, propulsive mechanism includes lifting motor, propulsion electric machine and pushing block, mechanical arm is equipped between glowing furnace and cooling device, side on the conveyor is arranged by fixing seat in mechanical arm, mechanical arm is equipped with clamp jaw, present apparatus high degree of automation, automatically rewinding box can be delivered to and is quenched It is quenched in stove, rewinding box is delivered to cooling in cooling device automatically after quenching, be not necessarily to manual operation, it is time saving and energy saving.

Description

A kind of processing step drill quenching unit
Technical field
The utility model relates to quenching unit technical field, in particular to a kind of processing step drill quenching unit.
Background technique
Step drill also known as step drill or high speed steel fully ground step drill, the sheet metal drilling processing being mainly used within 3mm, drill bit can be with It is used instead of more drill bits, processes the hole of different-diameter as needed, and can realize that macropore disposably completes the process, and does not need more Bit change and location hole etc. is beaten, step drill work in-process is quenched, and quenching unit needs manpower manual by ladder Brill is transported in device, and manual blanking after quenching, and step drill is delivered in cooling device and is cooled down, time-consuming to take Power.
Utility model content
It is simple and reasonable the purpose of the utility model is to provide a kind of processing step drill quenching unit, it can be certainly The dynamic step drill of machine-shaping is transported in glowing furnace quenches, and retells the step drill quenched and is transported in cooling device quickly It is cooling.
Purpose of the utility model is realized as follows:
A kind of processing step drill quenching unit, including glowing furnace, cooling device and PLC controller, the cooling settings On the right side of glowing furnace, alarm is equipped with above the cooling device, the glowing furnace includes quenching furnace shell, thermatron And warm table, on quenching furnace shell, the warm table is mounted in quenching furnace shell, and is installed for the PLC controller setting In quenching furnace bottom, the thermatron is arranged in warm table, which is characterized in that the left side of the glowing furnace, quenching It is equipped with conveying mechanism between furnace and cooling device, the rewinding box for having discharged step drill is placed on the conveying mechanism, it is described defeated Send mechanism for rewinding box to be transported near glowing furnace and cooling device feed end, the driving end of the conveying mechanism, high frequency Heating device, cooling device and alarm are connect with PLC controller;
Further, electric extendable door, the left side electricity are equipped on the quenching furnace shell and cooling device two sides Dynamic retractable door is the feed end of glowing furnace, cooling device, and the electric extendable door on right side is the discharge end of glowing furnace, cooling device, The electric extendable door in the output end alignment left side of the conveying mechanism, and the bottom of the conveyor surface of conveying mechanism and electric extendable door In the same horizontal line, the electric extendable door is connect with PLC controller in face;
Further, the left side electric extendable door bottom is equipped with the infrared sensor of induction rewinding box, the infrared biography The height of sensor is slightly above conveying mechanism conveyor surface, and the infrared sensor is connect with PLC controller;
Further, the table top of the warm table is flushed with the output face of conveying mechanism;
Further, be equipped with propulsive mechanism on the left of the feed end of the glowing furnace, the propulsive mechanism include lifting motor, Propulsion electric machine and pushing block, lifting motor is arranged in side, the propulsion electric machine on the conveyor for the lifting motor setting Underface, and the output end of the upper end of propulsion electric machine and lifting motor connect, the pushing block is concave, the pushing block it is recessed Facing to the feed inlet direction of glowing furnace, the lifting motor and propulsion electric machine are connect with PLC controller;
Further, the width of the pushing block depressed section is greater than the width of rewinding box, less than or equal to conveying mechanism Conveyor surface width;
Further, mechanical arm is equipped between the glowing furnace and cooling device, the mechanical arm is arranged by fixing seat Side, the head end of the mechanical arm are rotatably connect with fixing seat on the conveyor, and being equipped with for the mechanical arm clamps rank The clamp jaw that ladder bores, the clamp jaw are spindle rotationally arranged in mechanical arm tail end, the rotation of the mechanical arm control clamp jaw, folder Tightly with release, the mechanical arm connect with PLC controller;
Further, the rewinding box is made of heat-resisting material.
When utility model works/working principle:
When having collected when being transported to the electric expansion of glowing furnace feed end in front of the door by conveying mechanism of step drill rewinding box, The infrared inductor of electric extendable door bottom senses that rewinding box sends a signal to PLC controller, and PLC controller controls glowing furnace The electric extendable door in left side is opened, while the position that PLC controller control lifting motor descent propulsion motor is flushed with rewinding box, Propulsion electric machine sends a signal to PLC controller, PLC controller control after driving pushing block to decline lifting motor decline together Propulsion electric machine work, propulsion electric machine push to the right pushing block, and rewinding box is pushed into adding in glowing furnace by the main rewinding box of pushing block card In the middle part of thermal station, PLC controller control propulsion electric machine return back to origin-location, and PLC controller controls lifting motor ascent propulsion electricity For machine to origin-location, PLC controller sends a signal to the closing of electric extendable door electric extendable door, and PLC controller control high frequency adds Thermal heating, the thermatron heating thermatron of PLC controller control after a certain period of time stop heating, PLC control Electric extendable door on the right side of device control glowing furnace processed, the electric extendable door on right side are opened, and PLC controller controls mechanical arm and clamps receipts Rewinding box is put on the conveying mechanism between glowing furnace and cooling device by magazine, closes the electric extendable door on the right side of glowing furnace, PLC controller controls conveying mechanism and rewinding box is transported to the electric expansion on the left of cooling device in front of the door, electricity on the left of cooling device Infrared inductor in dynamic retractable door senses that rewinding box sends a signal to PLC controller, and PLC controller controls cooling device The electric extendable door in left side is opened, and is controlled 180 ° of mechanical arm rotation and be put into rewinding box clamping after electric extendable door opening In cooling device, cooling device carries out cooling processing to the step drill in rewinding box, and PLC control is sent a signal to after cooling Device, PLC controller control alarm equipment alarm, go to take out rewinding box before reminding staff.
Compared with prior art, the utility model has the beneficial effects that:
A kind of processing step drill quenching unit, glowing furnace, cooling device and PLC controller, the left side of glowing furnace, quenching It is equipped with conveying mechanism between furnace and cooling device, can be automatically transported to the collection box for being booked step drill by conveying mechanism Before glowing furnace and cooling device, is carried without manpower manual, saved human resources, time saving and energy saving, glowing furnace and cooling device Two sides are equipped with electric extendable door, and propulsive mechanism is equipped with above glowing furnace feed end, is equipped with machinery above cooling device feed end Rewinding box is transported in glowing furnace and cooling device by arm without manpower manual, can automatically by rewinding box be transported to glowing furnace and Convenient and efficient in cooling device, electric extendable door bottom is equipped with the infrared sensor of induction rewinding box, can sense receipts in time The arrival of magazine, prevents rewinding box from hitting on electric extendable door, and cooling device upper end is equipped with alarm, after quenching in time Staff is reminded to come to take out rewinding box, present apparatus high degree of automation follows up without the manpower moment, need to only finish in quenching Rewinding box is taken out in time afterwards, a people may be implemented and control multiple quenching units, improve production efficiency.
Detailed description of the invention
Fig. 1 is the main view of the utility model.
Fig. 2 is utility model works flow diagram.
Fig. 3 is glowing furnace left view.
Fig. 4 is cooling device left view.
Fig. 5 is pushing block top view.
Wherein, 1 is glowing furnace, and 11 be quenching stove outer covering, and 12 be thermatron, and 13 be warm table, and 2 be cooling dress It sets, 3 be PLC controller, and 4 be alarm, and 5 be conveying mechanism, and 6 be rewinding box, and 7 be electric extendable door, and 71 be infrared sensor, 8 be propulsive mechanism, and 81 be lifting motor, and 82 be propulsion electric machine, and 83 be pushing block, and 9 be mechanical arm, and 91 be fixing seat, and 92 be folder Tight pawl.
Specific embodiment
As shown in Figs. 1-5, a kind of processing step drill quenching unit, including glowing furnace 1, cooling device 2 and PLC controller 3, the cooling settings are equipped with alarm 4 above 1 right side of glowing furnace, the cooling device 2, and the glowing furnace 1 includes quenching Furnace shell 11, thermatron 12 and warm table 13, the setting of PLC controller 3 is on quenching furnace shell 11, the heating Platform 13 is mounted in quenching furnace shell 11, and is mounted on 1 bottom of glowing furnace, and the thermatron 12 is arranged in warm table 13 It is interior, which is characterized in that it is equipped with conveying mechanism 5 between the left side of the glowing furnace 1, glowing furnace 1 and cooling device 2, it is described defeated It send and is placed with the rewinding box 6 for having discharged step drill in mechanism 5, the conveying mechanism 5 is used to rewinding box 6 being transported to 1 He of glowing furnace Near 2 feed end of cooling device, driving end, thermatron 12, cooling device 2 and the alarm 4 of the conveying mechanism 5 are equal It is connect with PLC controller 3.
Further, electric extendable door 7, left side institute are equipped on the quenching furnace shell 11 and 2 two sides of cooling device The feed end that electric extendable door 7 is glowing furnace 1, cooling device 2 is stated, the electric extendable door 7 on right side is glowing furnace 1, cooling device 2 Discharge end, the conveying mechanism 5 output end alignment left side electric extendable door 7, and the conveyor surface of conveying mechanism 5 with it is electronic In the same horizontal line, the electric extendable door 7 is connect the bottom surface of retractable door 7 with PLC controller 3.
Further, left side 7 bottom of electric extendable door is equipped with the infrared sensor 71 of induction rewinding box 6, described red The height of outer sensor 71 is slightly above 5 conveyor surface of conveying mechanism, and the infrared sensor 71 is connect with PLC controller 3.
Further, the table top of the warm table 13 is flushed with the conveyor surface of conveying mechanism (5).
Further, propulsive mechanism 8 is equipped on the left of the feed end of the glowing furnace 1, the propulsive mechanism 8 includes lifting electricity Machine 81, propulsion electric machine 82 and pushing block 83, the lifting motor 81 are arranged above conveying mechanism 5, and the propulsion electric machine 82 is set It sets in the underface of lifting motor 81, and the upper end of propulsion electric machine 82 is connect with the output end of lifting motor 81, the pushing block 83 is concave, and the concave surface of the pushing block 83 is against the feed inlet direction of glowing furnace 1, the lifting motor 81 and propulsion electric machine 82 It is connect with PLC controller 3.
Further, the width of 83 depressed section of pushing block is greater than the width of rewinding box 6, is less than or equal to conveying mechanism 5 conveyor surface width.
Further, mechanical arm 9 is equipped between the glowing furnace 1 and cooling device 2, the mechanical arm 9 passes through fixing seat 91 be arranged above conveying mechanism 5, the head end of the mechanical arm 9 is rotatably connect with fixing seat 91, the mechanical arm 9 it is upper Equipped with the clamp jaw 92 for clamping step drill, the clamp jaw 92 is spindle rotationally arranged in 9 end of mechanical arm, and the mechanical arm 9 is controlled Rotation, clamping and the release of clamp jaw 92 processed, the mechanical arm 9 are connect with PLC controller 3.
Further, the rewinding box 6 is made of heat-resisting material.
The utility model is not limited to above-described embodiment, on the basis of technical solution disclosed by the utility model, this For the technical staff in field according to disclosed technology contents, not needing creative labor can be special to some of which technology Sign makes some replacements and deformation, these replacements and deformation are within the protection scope of the present utility model.

Claims (8)

1. a kind of processing step drill quenching unit, including glowing furnace (1), cooling device (2) and PLC controller (3), described cold But it is arranged on the right side of glowing furnace (1), is equipped with alarm (4) above the cooling device (2), the glowing furnace (1) includes quenching Furnace shell (11), thermatron (12) and warm table (13), PLC controller (3) setting is in quenching furnace shell (11) On, the warm table (13) is mounted in quenching furnace shell (11), and is mounted on glowing furnace (1) bottom, the high-frequency heating dress (12) setting is set in warm table (13), which is characterized in that left side, glowing furnace (1) and the cooling device of the glowing furnace (1) (2) it is equipped between conveying mechanism (5), the rewinding box (6) for having discharged step drill is placed on the conveying mechanism (5), it is described defeated Send mechanism (5) for rewinding box (6) to be transported near glowing furnace (1) and cooling device (2) feed end, the conveying mechanism (5) feeder motor, thermatron (12), cooling device (2) and alarm (4) is connect with PLC controller (3).
2. a kind of processing step drill quenching unit according to claim 1, it is characterised in that: the quenching furnace shell (11) and on cooling device (2) two sides it is equipped with electric extendable door (7), the left side electric extendable door (7) is glowing furnace (1), the feed end of cooling device (2), the electric extendable door (7) on right side are the discharge end of glowing furnace (1), cooling device (2), institute State the electric extendable door (7) in the output end alignment left side of conveying mechanism (5), and the conveyor surface and electric expansion of conveying mechanism (5) The bottom surface of door (7) flushes, and the electric extendable door (7) connect with PLC controller (3).
3. a kind of processing step drill quenching unit according to claim 2, it is characterised in that: the left side electric expansion Door (7) bottom is equipped with the infrared sensor (71) of induction rewinding box (6), and the height of the infrared sensor (71) slightly above conveys Mechanism (5) conveyor surface, the infrared sensor (71) connect with PLC controller (3).
4. a kind of processing step drill quenching unit according to claim 1, it is characterised in that: the warm table (13) Table top is flushed with the conveyor surface of conveying mechanism (5).
5. a kind of processing step drill quenching unit according to claim 1, it is characterised in that: the glowing furnace (1) Propulsive mechanism (8) are equipped on the left of feed end, the propulsive mechanism (8) includes lifting motor (81), propulsion electric machine (82) and promotes Block (83), above conveying mechanism (5), the propulsion electric machine (82) is arranged in lifting motor for lifting motor (81) setting (81) underface, and the upper end of propulsion electric machine (82) is connect with the output end of lifting motor (81), the pushing block (83) is in Concavity, the concave surface of the pushing block (83) is against the feed inlet direction of glowing furnace (1), the lifting motor (81) and propulsion electric machine (82) it is connect with PLC controller (3).
6. a kind of processing step drill quenching unit according to claim 5, it is characterised in that: the pushing block (83) is recessed The width of concave portion point is greater than the width of rewinding box (6), is less than or equal to the width of conveying mechanism (5) conveyor surface.
7. a kind of processing step drill quenching unit according to claim 1, it is characterised in that: the glowing furnace (1) and Mechanical arm (9) are equipped between cooling device (2), the mechanical arm (9) is arranged on conveying mechanism (5) by fixing seat (91) Side, the head end of the mechanical arm (9) are rotatably connect with fixing seat (91), and being equipped with for the mechanical arm (9) clamps ladder The clamp jaw (92) of brill, the clamp jaw (92) are spindle rotationally arranged in mechanical arm (9) end, mechanical arm (9) the control folder Rotation, clamping and the release of tight pawl (92), the mechanical arm (9) connect with PLC controller (3).
8. a kind of processing step drill quenching unit according to claim 1, it is characterised in that: the rewinding box (6) is adopted It is made of heat-resisting material.
CN201820850149.2U 2018-06-04 2018-06-04 A kind of processing step drill quenching unit Active CN208234950U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820850149.2U CN208234950U (en) 2018-06-04 2018-06-04 A kind of processing step drill quenching unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820850149.2U CN208234950U (en) 2018-06-04 2018-06-04 A kind of processing step drill quenching unit

Publications (1)

Publication Number Publication Date
CN208234950U true CN208234950U (en) 2018-12-14

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CN201820850149.2U Active CN208234950U (en) 2018-06-04 2018-06-04 A kind of processing step drill quenching unit

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108486350A (en) * 2018-06-04 2018-09-04 江苏甬润工具有限公司 A kind of processing step drill quenching unit
CN111424143A (en) * 2020-05-26 2020-07-17 襄阳丰正汽车配件制造有限公司 Quenching lifting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108486350A (en) * 2018-06-04 2018-09-04 江苏甬润工具有限公司 A kind of processing step drill quenching unit
CN108486350B (en) * 2018-06-04 2024-04-19 深圳鲁班课堂网络科技有限公司 Quenching device for machining step drill
CN111424143A (en) * 2020-05-26 2020-07-17 襄阳丰正汽车配件制造有限公司 Quenching lifting device

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