CN218963921U

CN218963921U - Valve tap forging high-efficient apparatus for producing

Info

Publication number: CN218963921U
Application number: CN202223478445.XU
Authority: CN
Inventors: 柳国静; 柳鋆
Original assignee: Suzhou Jinshida Precision Machinery Equipment Co ltd
Current assignee: Suzhou Jinshida Precision Machinery Equipment Co ltd
Priority date: 2022-12-26
Filing date: 2022-12-26
Publication date: 2023-05-05
Anticipated expiration: 2032-12-26

Abstract

The utility model relates to the technical field of valve tap forging processing, in particular to a high-efficiency production device for valve tap forging. This high-efficient apparatus for producing of valve tap forging, can prevent that the high temperature valve tap forging of heating from burning out the conveyer belt, the valve tap forging that will produce is put the inside heating of calciner and is calcined, the guard plate that the protective layer was made for metal steel, can start the draught fan and to calciner inside conveying air quickens calcination speed, the valve tap forging that calcines is laid on the conveyer belt and then is transported to the mould, the valve tap forging after forging production at last gets into the cooling bath along the transmission of conveyer belt, utilize extra heating and transmission structure, the speed of valve tap forging production has been accelerated, and then the work efficiency of the high-efficient apparatus for producing of valve tap forging is improved.

Description

Valve tap forging high-efficient apparatus for producing

Technical Field

The utility model relates to the technical field of valve tap forging processing, in particular to a high-efficiency production device for valve tap forging.

Background

Forging is a combination of forging and stamping, and is a forming processing method for obtaining a workpiece with a required shape and size by applying pressure to a blank by using a hammer head, an anvil block, a punch head or a die of forging machinery to make the blank plastically deformed. In the forging process, the blank is obviously plastically deformed as a whole, and a large amount of plastic flow is generated.

For example, the authority bulletin number CN210305582U is named as a high-efficiency forging device for forging processing, although a protective cover can be arranged, the high-efficiency forging device has the functions of feeding and guiding materials, can automatically feed materials, can realize automatic turning by matching with a pull rope, is simple and convenient, has strong practicability, and still exists.

Disclosure of Invention

The utility model aims to solve the problem of low production efficiency of the existing efficient forging device for forging processing, and provides an efficient production device for valve tap forgings.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a high-efficient apparatus for producing of valve tap forging, includes base, support frame and control cabinet, support frame fixed mounting is in the top of base, the upper end fixedly connected with roof of support frame, the lower extreme fixed mounting of roof has the control cabinet, the top of base is equipped with forging and pressing device, protector and valve fortune material device.

Preferably, the forging device comprises a hydraulic cylinder, a die and a supporting block;

the hydraulic cylinder is fixedly arranged at the lower end of the control console, the two supporting blocks are fixedly arranged above the base, the two electric telescopic rods are fixedly arranged on the inner sides of the supporting blocks, the two electric telescopic rods are movably connected with a die at the end parts of the electric telescopic rods, the die is movably arranged above the cushion blocks, and the two cushion blocks are fixedly connected above the base.

Preferably, the protection device comprises a connecting plate, a sliding rail and a baffle;

the two connecting plates are fixedly connected to the lower end of the top plate, the inner sides of the two connecting plates are fixedly provided with sliding rails, the two connecting plates are internally provided with sliding blocks in a sliding manner, the outer sides of the sliding blocks are fixedly connected with baffle plates, and the two baffle plates are in sliding connection with the two sides of the hydraulic cylinder.

Preferably, the valve material conveying device comprises a conveyor belt, a calciner and a protective layer;

the utility model discloses a calcining furnace, including the base, the conveyer belt, calciner, furnace door, protective layer, protection layer fixed connection, the conveyer belt is fixed mounting in the outside of base, the outside fixed mounting of conveyer belt has one deck reinforcement layer, calciner fixed mounting is in the top of base, calciner's inside fixed mounting has the calcining rack, the outside of calciner articulates through folding paper has the furnace gate, one side that calciner is close to the support frame is equipped with the protective layer, protective layer fixed connection is at the outer wall of support frame, one side fixed mounting of calciner has the draught fan.

Preferably, a cooling tank is fixedly arranged on one side of the base, and the end part of the cooling tank is movably connected with the conveyor belt.

The utility model provides a high-efficiency production device for valve tap forgings, which has the beneficial effects that: this high-efficient apparatus for producing of valve tap forging, the reinforcement layer is the one deck asbestos screen cloth, can prevent that the high temperature valve tap forging of heating from burning out the conveyer belt, the valve tap forging that will produce is put the inside heating of calciner and is calcined, the guard plate that the protective layer was made for metal steel, protective layer fixed connection is at the outer wall of support frame, can start the draught fan and accelerate calcination speed to the inside conveying air of calciner, the valve tap forging that calcines is laid on the conveyer belt and then is transported for the mould, the valve tap forging after forging production at last gets into in the cooling tank along the transmission of conveyer belt, utilize extra heating and transmission structure, the speed of valve tap forging production has been accelerated, and then make the work efficiency of valve tap forging high-efficient production device obtain improving.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic front view of FIG. 1;

FIG. 3 is a schematic cross-sectional view of FIG. 2;

FIG. 4 is an enlarged cross-sectional view of the portion A of FIG. 3;

fig. 5 is an enlarged sectional view of the portion B in fig. 3.

In the figure: 1. base, 2, support frame, 3, control console, 4, forging device, 41, pneumatic cylinder, 42, mould, 43, supporting shoe, 44, electric telescopic link, 45, cushion, 5, protector, 51, connecting plate, 52, slide rail, 53, baffle, 54, slider, 6, valve material transporting device, 61, conveyer belt, 62, reinforcement layer, 63, calciner, 64, calciner, 65, induced draft fan, 66, furnace door, 67, protective layer, 7, cooling pool, 8, roof.

Detailed Description

The utility model is further described below with reference to the accompanying drawings:

referring to fig. 1-5, a high-efficiency production device for valve tap forgings comprises a base 1, a support frame 2 and a control console 3, wherein the support frame 2 is fixedly installed above the base 1, the upper end of the support frame 2 is fixedly connected with a top plate 8, the support frame 2 is used for fixing the top plate 8, the control console 3 is fixedly installed at the lower end of the top plate 8, a forging device 4, a protection device 5 and a valve material conveying device 6 are arranged above the base 1, the forging device 4 comprises a hydraulic cylinder 41, a mould 42 and a support block 43, the hydraulic cylinder 41 is fixedly installed at the lower end of the control console 3, the two support blocks 43 are fixedly installed above the base 1, two electric telescopic rods 44 are fixedly installed at the inner sides of the two support blocks 43, the end parts of the two electric telescopic rods 44 are movably connected with the mould 42, the mould 42 is installed above a cushion block 45, the heated valve tap forgings are installed inside the mould 42, then the electric telescopic rods 44 at the two sides are started, the mould 42 are pushed forward to clamp and are fixedly clamped by the mould 42, then the hydraulic cylinder 41 is connected with an external power supply, the hydraulic cylinder 41 pushes the end parts to produce the valve forgings inside the mould 42, and the two cushion blocks 45 are movably connected above the base 45.

Referring to fig. 1-3 and 5, the valve material transporting device 6 includes a conveyor belt 61, a calciner 63 and a protection layer 67, the conveyor belt 61 is fixedly installed at the outer side of the base 1, a layer of reinforcement layer 62 is fixedly installed at the outer side of the conveyor belt 61, the reinforcement layer 62 is a layer of asbestos mesh cloth, a heated high-temperature valve tap forging can be prevented from burning out the conveyor belt 61, the calciner 63 is fixedly installed above the base 1, a calcination frame 64 is fixedly installed in the calciner 63, the valve tap forging to be produced is placed in the calciner 63 for heating and calcining, a furnace door 66 is hinged to the outer side of the calciner 63 through a hinge, the protection layer 67 is arranged at one side of the calciner 63 close to the support frame 2, the protection layer 67 is made of metal steel, the protection layer 67 is fixedly connected to the outer wall of the support frame 2, a draught fan 65 is fixedly installed at one side of the calciner 63, air can be started to be conveyed into the calciner 63 for accelerating the calcining speed, the calcined valve tap is placed on the conveyor belt 61 and then transported to a die 42, a cooling pool 7 is fixedly installed at one side of the base 1, finally, the valve forging to be produced enters the cooling pool 7 along the conveyor belt 7, and is connected with the cooling pool 7;

the outside fixed mounting of conveyer belt 61 has one deck enhancement layer 62, the enhancement layer 62 is the one deck asbestos screen cloth, can prevent that the high temperature valve tap forging of heating from burning out conveyer belt 61, the valve tap forging that will produce is put to calciner 63 internal heating and is calcined, the guard plate that protective layer 67 was made for metal steel, protective layer 67 fixed connection is at the outer wall of support frame 2, can start draught fan 65 and accelerate calcination speed to calciner 63 inside conveying air, the valve tap forging that calcines is laid on conveyer belt 61 then is transported to mould 42, the valve tap forging after forging production gets into cooling tank 7 along the transmission of conveyer belt at last, utilize extra heating and transmission structure, the speed of valve tap forging production has been accelerated, and then the work efficiency of valve tap forging high-efficient production device is improved.

Referring to fig. 1-5, the protection device 5 includes a connecting plate 51, a sliding rail 52 and a baffle 53, the two connecting plates 51 are fixedly connected to the lower end of the top plate 8, the sliding rail 52 is fixedly provided on the inner sides of the two connecting plates 51, the sliding blocks 54 are slidably clamped inside the two sliding rails 52, the sliding blocks 54 can slide inside the sliding rails 52, the baffle 53 is fixedly connected to the outer sides of the two sliding blocks 54, the baffle 53 can slide along the connecting plate 51 under the driving of the sliding blocks 54, the two baffle 53 are slidably connected to two sides of the hydraulic cylinder 41, the baffle 53 is made of metal, and operators on two sides of the hydraulic cylinder 41 during forging and pressing can be protected.

Working principle:

the method comprises the steps that a reinforcing layer 62 is fixedly arranged on the outer side of a conveyor belt 61, the reinforcing layer 62 is a layer of asbestos screen cloth, a heated high-temperature valve tap forging can be prevented from burning the conveyor belt 61, the valve tap forging to be produced is placed in a calciner 63 to be heated for calcination, a protection layer 67 is a protection plate made of metal steel, the protection layer 67 is fixedly connected to the outer wall of a support frame 2, an induced draft fan 65 can be started to convey air into the calciner 63 to accelerate the calcination speed, and the calcined valve tap forging is placed on the conveyor belt 61 and then conveyed to a die 42;

then the die 42 is placed above the cushion block 45, the heated valve tap forging is placed inside the die 42, then the electric telescopic rods 44 on two sides are started, the electric telescopic rods 44 push the die 42 forwards to clamp and fix, then the hydraulic cylinder 41 is started by connecting an external power supply, and the hydraulic cylinder 41 pushes the end part to process and produce the valve tap forging inside the die 42.

While the utility model has been shown and described with reference to a preferred embodiment, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the scope of the utility model.

Claims

1. The utility model provides a valve tap forging high-efficient apparatus for producing, includes base (1), support frame (2) and control cabinet (3), its characterized in that: the support frame (2) fixed mounting is in the top of base (1), the upper end fixedly connected with roof (8) of support frame (2), the lower extreme fixed mounting of roof (8) has control cabinet (3), the top of base (1) is equipped with forging device (4), protector (5) and valve fortune material device (6).

2. The efficient valve tap forging production device according to claim 1, wherein: the forging device (4) comprises a hydraulic cylinder (41), a die (42) and a supporting block (43);

the hydraulic cylinder (41) is fixedly arranged at the lower end of the control console (3), the two supporting blocks (43) are fixedly arranged above the base (1), the two electric telescopic rods (44) are fixedly arranged on the inner sides of the supporting blocks (43), the two electric telescopic rods (44) are movably connected with the dies (42) at the end parts of the electric telescopic rods (44), the dies (42) are movably arranged above the cushion blocks (45), and the two cushion blocks (45) are fixedly connected above the base (1).

3. The efficient valve tap forging production device according to claim 1, wherein: the protection device (5) comprises a connecting plate (51), a sliding rail (52) and a baffle plate (53);

the two connecting plates (51) are fixedly connected to the lower end of the top plate (8), sliding rails (52) are fixedly arranged on the inner sides of the two connecting plates (51), sliding blocks (54) are fixedly connected to the inner sides of the sliding rails (52) in a sliding mode, baffle plates (53) are fixedly connected to the outer sides of the sliding blocks (54), and the two baffle plates (53) are slidably connected to the two sides of the hydraulic cylinder (41).

4. The efficient valve tap forging production device according to claim 1, wherein: the valve material conveying device (6) comprises a conveyor belt (61), a calciner (63) and a protective layer (67);

the utility model discloses a calcination device, including base (1) and conveyer belt, conveyer belt (61) fixed mounting is in the outside of base (1), the outside fixed mounting of conveyer belt (61) has one deck enhancement layer (62), calciner (63) fixed mounting is in the top of base (1), the inside fixed mounting of calciner (63) has calcination frame (64), the outside of calciner (63) articulates through folding paper has furnace gate (66), one side that calciner (63) is close to support frame (2) is equipped with protective layer (67), protective layer (67) fixed connection is at the outer wall of support frame (2), one side fixed mounting of calciner (63) has draught fan (65).

5. The efficient valve tap forging production device according to claim 1, wherein: one side of the base (1) is fixedly provided with a cooling tank (7), and the end part of the cooling tank (7) is movably connected with a conveying belt (61).