CN210877340U - Convenient type unloader for heating furnace - Google Patents
Convenient type unloader for heating furnace Download PDFInfo
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- CN210877340U CN210877340U CN201921838944.0U CN201921838944U CN210877340U CN 210877340 U CN210877340 U CN 210877340U CN 201921838944 U CN201921838944 U CN 201921838944U CN 210877340 U CN210877340 U CN 210877340U
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- heating furnace
- blanking
- ring
- top plate
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Abstract
The utility model discloses a convenient type unloader for heating furnace belongs to the technical field of forging machinery, and its technical scheme main points are including getting the material pole, get material pole one end and articulate to have and get the material ring, get to be provided with on the material pole and be used for making to get the material ring and get the locking Assembly of material pole relatively fixed, the furnace gate department of heating furnace is provided with the unloading car, and unloading car below is provided with the removal subassembly that is used for making the unloading car remove, gets the material pole setting on the unloading car, reaches the effect that makes the heating furnace unloading of being convenient for.
Description
Technical Field
The utility model relates to a technical field of forging machinery, in particular to convenient type unloader for heating furnace.
Background
The forging production is carried out in a hot state, and the metal is generally heated using a heating furnace including a continuous heating furnace and a chamber heating furnace.
The heating furnace is provided with a furnace door for putting in or taking out metal workpieces, when the metal workpieces are heated to the forging temperature, the furnace door is opened, an operator holds one end of the material taking rod by hand and stirs the metal workpieces by the material taking rod, so that the metal workpieces are taken out of the heating furnace and placed on the material discharging plate, and the operator conveys the metal workpieces to equipment of the next procedure.
The above prior art solutions have the following drawbacks: an operator uses the material taking rod to stir the metal workpiece, the material taking rod cannot directly apply outward pulling force to the metal workpiece, but only can slowly stir the metal workpiece from the side surface of the metal workpiece, so that the metal workpiece is difficult to move out of the heating furnace, and the blanking efficiency of the heating furnace is seriously influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a convenient type unloader for heating furnace reaches the effect that makes the heating furnace unloading of being convenient for.
The above technical purpose of the present invention can be achieved by the following technical solutions:
the utility model provides a convenient type unloader for heating furnace, is including getting the material pole, gets that material pole one end is articulated to have and gets the material ring, gets to be provided with on the material pole to be used for making to get the material ring and get the locking Assembly of material pole relatively fixed, and the furnace gate department of heating furnace is provided with blanking vehicle, and blanking vehicle below is provided with the removal subassembly that is used for making blanking vehicle remove, gets the material pole setting on blanking vehicle.
Through adopting above-mentioned technical scheme, during the unloading, operating personnel is handheld to get and is kept away from the one end of getting the material ring on the material pole to will get the material ring and overlap on metal work piece, directly stimulate and get the material pole, get the material ring and move metal work piece towards the direction of furnace gate and remove, thereby pull out metal work piece from the heating furnace, set up and get the material ring and make metal work piece produce the removal under the effect of pulling force more easily, made things convenient for the unloading process of heating furnace, improved unloading efficiency. For a workpiece with a larger size, the material taking ring is rotated to be perpendicular to the material taking rod, the material taking ring is locked on the material taking rod by the locking assembly, the metal workpiece is hooked by the material taking ring, the material taking rod is pulled by an operator, and the material taking ring moves towards the furnace door of the heating furnace, so that the metal workpiece is pulled out of the heating furnace, and the adaptability of the material taking ring to workpieces with different sizes is ensured.
The utility model discloses further set up to: the locking assembly comprises a locking hole and a locking bolt, the locking hole is formed in the material taking rod, the locking bolt penetrates through the locking hole and is in threaded connection with the material taking rod, and the locking bolt is tightly abutted to the material taking ring.
Through adopting above-mentioned technical scheme, locking bolt with get the inseparable butt of material ring, make get the material ring and get the position relatively fixed of material pole, guaranteed that the pulling gets the material ring and can not take place to rotate when expecting the pole to the messenger gets the material pole and pulls out metal work piece from the heating furnace.
The utility model discloses further set up to: one end of the material taking ring, which is far away from the material taking rod, is fixedly connected with a fixing plate vertical to the material taking ring.
Through adopting above-mentioned technical scheme, set up the fixed plate and avoided getting the in-process of material pole pulling metal work piece, metal work piece breaks away from getting the material ring, has strengthened the stability when metal work piece is by the pulling, has improved the unloading efficiency of heating furnace.
The utility model discloses further set up to: one end of the material taking rod, which is far away from the material taking ring, is fixedly connected with a heat insulation handle.
Through adopting above-mentioned technical scheme, because the interior temperature of heating furnace is very high, and metal heat conductivility is good to the temperature that makes the action bars is higher, is scalded easily when operating personnel handheld action bars. After the heat insulation handle is arranged, an operator only needs to hold the heat insulation handle to use the operating rod, the operator is prevented from being directly contacted with the operating rod, and the operator is prevented from being scalded.
The utility model discloses further set up to: the moving assembly comprises a roller and a track, the roller is fixedly connected with the blanking vehicle, and the track is fixedly arranged on the ground and is matched with the roller for use.
Through adopting above-mentioned technical scheme, the gyro wheel rolls along the track, makes the unloading car drive metal work piece and removes to on transporting metal work piece the equipment of next process, make metal work piece transport the process more convenient, saved the manpower, and avoid operating personnel to be close to the metal work piece of high temperature and burnt, improved the security of unloading process. Set up gyro wheel and track and make the skip car frictional force less when removing, guaranteed the smooth degree of removal process, improved transport efficiency.
The utility model discloses further set up to: the blanking trolley comprises a top plate and a base, the top plate is horizontally arranged and is not higher than the bottom surface of a furnace door of the heating furnace, one end of the top plate is hinged to the base, an air cylinder is vertically arranged below the other end of the top plate, one end of the air cylinder is hinged to the top plate, and the other end of the air cylinder is hinged to the base.
By adopting the technical scheme, the top plate is horizontally arranged, so that the metal workpiece is conveniently and directly pulled out of the heating furnace to the top plate, the blanking process of the heating furnace is more convenient, and the possibility that the metal workpiece falls off when moving is reduced. When the blanking vehicle moves to the equipment of the next procedure, the piston rod of the air cylinder extends out, so that the top plate rotates and inclines, and the metal workpiece placed on the top plate slides down along the inclined plane of the top plate, so that the metal workpiece is convenient to fall down from the blanking vehicle.
The utility model discloses further set up to: the one end that the roof is close to the heating furnace is articulated with the base, and the roof side is fixed and is provided with vertical baffle, and the one side that the baffle is close to the heating furnace is uncovered form.
By adopting the technical scheme, the baffle is arranged to enable the metal workpiece to be positioned inside the baffle, so that the metal workpiece is prevented from falling off when moving from the heating furnace to the blanking vehicle, operators are prevented from being scalded, and the safety of the blanking device is improved; on the other hand, the metal workpieces are prevented from falling off in the conveying process of the blanking vehicle, and the conveying efficiency is improved. The inlet and the outlet are arranged to avoid the influence of the baffle on the process of the metal workpiece entering and exiting on the blanking vehicle.
The utility model discloses further set up to: fixedly connected with snap ring on the skip car, snap ring and get the material pole joint.
Through adopting above-mentioned technical scheme, set up the snap ring on the skip under, block the action bars in the snap ring to fix the action bars on the skip under, only need when using the action bars follow the snap ring with the action bars in take out can. Set up the snap ring and not only can avoid getting the material pole and place alone and appear losing, improved the reuse rate of getting the material pole, also can guarantee that the process of taking of action bars has the convenience.
The utility model discloses further set up to: a horizontal blanking table is arranged between the heating furnace and the blanking vehicle, and the blanking table is fixedly arranged on the ground.
Through adopting above-mentioned technical scheme, when the metal work piece in the heating furnace is more, the unloading car need can transport all metal work pieces to the equipment of next process many times, because the temperature is very high in the heating furnace, opens the furnace gate at every turn and all can have a large amount of heat transfer to the air in, not only makes the heating furnace cause a large amount of calorific losses, also makes outside ambient temperature rise, influences operating personnel's operational environment. The blanking table has the function of temporarily storing metal workpieces, the metal workpieces in the heating furnace are all placed on the blanking table, and then the metal workpieces on the working table are moved to the blanking trolley, so that the repeated opening and closing of the furnace door is avoided, and the heat loss is reduced.
The utility model discloses further set up to: the blanking table is provided with a plurality of chip leaking holes, the side surface of the blanking table is fixedly provided with a vibrating motor, a collecting box is arranged below the blanking table, and the collecting box is placed on the ground.
By adopting the technical scheme, the oxide layer can be formed on the surface of the metal workpiece at high temperature, the oxide layer is easy to fall off to generate scraps, the scrap leakage holes are formed to enable the scraps to fall from the scrap leakage holes, the scraps accumulation generated on the blanking table is avoided, the friction resistance of the metal workpiece during movement is increased, and the influence is generated on the blanking process. The collection box is arranged below the blanking table, so that the scraps passing through the scrap leakage holes fall into the collection box, the influence on the production and processing environment is avoided, and the scraps are conveniently treated in a unified manner. Most of oxide layers formed by the metal workpiece at high temperature are attached to the surface of the metal workpiece, and the vibrating motor is arranged to enable more oxide layers to be separated from the surface of the metal workpiece on the blanking table, so that the number of the oxide layers falling off from the surface of the metal workpiece on the blanking vehicle is reduced, and a large amount of waste chips are prevented from being generated on the blanking vehicle.
To sum up, the utility model discloses a beneficial technological effect does:
1. the metal workpiece is sleeved in the material taking ring by arranging the material taking ring on the material taking rod, and the material taking ring is pulled out of the heating furnace, so that the blanking process of the metal workpiece is more convenient, and the blanking efficiency is improved;
2. by arranging the blanking vehicle and the moving assembly, the metal workpiece is placed on the blanking vehicle and moved by the moving assembly, so that the labor is saved, the conveying process of the metal workpiece is more convenient, the operator is prevented from being burnt when being close to the high-temperature metal workpiece, and the safety of the blanking process is improved;
3. the chip leaking holes are formed in the blanking table, the vibrating motor is arranged, a large amount of oxidation layers formed on the surface of the high-temperature metal are separated and fall down from the chip leaking holes, the production and processing environment is improved, and the influence on the blanking process of the metal workpiece caused by accumulation of scraps is avoided.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic view for showing the structure of the collecting box;
fig. 3 is a partial block diagram for showing the locking assembly.
In the figure, 1, a heating furnace; 11. a furnace door; 2. a blanking vehicle; 21. a top plate; 211. a baffle plate; 22. a base; 3. a cylinder; 4. a snap ring; 5. taking a material rod; 51. taking a material ring; 511. a fixing plate; 52. a thermally insulated handle; 6. a locking assembly; 61. a locking hole; 62. locking the bolt; 7. a moving assembly; 71. a roller; 72. a track; 8. a blanking table; 81. chip leakage holes; 9. a collection box; 10. a vibration motor.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, a convenient type unloader for heating furnace, includes skip 2, removes subassembly 7, gets material pole 5 and unloading platform 8, and skip 2 sets up in the furnace gate 11 department of heating furnace 1, and remove subassembly 7 and set up in skip 2 below for make skip 2 horizontal migration, get material pole 5 and set up on skip 2, and unloading platform 8 horizontal setting is between skip 2 and furnace gate 11.
Referring to fig. 2, the longitudinal section of the blanking table 8 is in an inverted U shape, the blanking table 8 is fixedly arranged on the ground, the top surface of the blanking table 8 is flush with the bottom surface of the furnace door 11, the top surface of the blanking table 8 is provided with a plurality of chip leakage holes 81, and the chip leakage holes 81 penetrate through the thickness of the blanking table 8. And vibration motors 10 are respectively and fixedly arranged on two sides of the blanking table 8. A collecting box 9 is arranged below the blanking table 8, and the collecting box 9 is opened upwards and placed on the ground.
After the metal workpiece is heated to the forging temperature, the furnace door 11 is opened, an operator uses the material taking rod 5 to move all the metal workpieces in the heating furnace 1 to the blanking table 8, an oxidation layer can be formed on the surface of the metal workpiece with high temperature, under the action of the vibrating motor 10, a large number of oxidation layers fall off from the surface of the metal workpiece to form scraps, the scraps fall down through the scrap leakage holes 81 and enter the collection box 9 to be collected, the scraps are prevented from being accumulated on the blanking table 8, and the blanking process of the metal workpieces is prevented from being influenced.
Referring to fig. 1, the blanking cart 2 includes a top plate 21 and a base 22, the top plate 21 is horizontally arranged, the cross section of the top plate 21 is rectangular, the top surface of the top plate 21 is flush with the top surface of the blanking table 8, one end of the top plate 21 close to the heating furnace 1 is hinged to the base 22, an air cylinder 3 is arranged below the top plate 21, the air cylinder 3 is located on one side of the top plate 21 away from the heating furnace 1, one end of the air cylinder 3 is hinged to the top plate 21, and the other end of. The side surface of the top plate 21 is fixedly connected with a vertical baffle 211, and one side of the baffle 211 close to the furnace door 11 is open.
The metal workpiece moves from the blanking table 8 to the top plate 21 through the inlet and outlet and is positioned in the middle of the baffle 211, so that the metal workpiece is prevented from falling from the top plate 21. When the blanking cart 2 drives the metal workpiece to move to the equipment of the next process, the piston rod of the cylinder 3 extends out, so that the top plate 21 rotates and inclines, the metal workpiece placed on the top plate 21 falls down from the top plate 21 along the inclination direction of the top plate 21, and the falling process of the metal workpiece from the blanking cart 2 is realized.
Referring to fig. 3, the fixed snap ring 4 that is provided with on the skip 2, snap ring 4 with get material pole 5 joint, get 5 one end fixedly connected with adiabatic handle 52 of material pole, the other end is provided with gets material ring 51, get material ring 51 and get material pole 5 articulated, get material ring 51 and be the ring form, get one side fixedly connected with fixed plate 511 that material ring 51 kept away from and get material pole 5, fixed plate 511 is perpendicular with getting material ring 51. Get and be provided with locking Assembly 6 on the material pole 5, locking Assembly 6 includes locking hole 61 and locking bolt 62, and locking hole 61 is seted up in the side of getting material pole 5, and locking bolt 62 passes locking hole 61 and with getting material pole 5 threaded connection, and locking bolt 62's one end and the inseparable butt of material ring 51.
When the metal workpiece taking device is used, the material taking rod 5 is taken out of the clamping ring 4, the locking bolt 62 is rotated to enable the locking bolt 62 to be separated from the material taking rod 5, the material taking ring 51 is rotated to enable the material taking ring 51 to be parallel to the material taking rod 5, then the locking bolt 62 is rotated to enable the material taking ring 51 to be tightly abutted to the material taking rod 5 through the locking bolt 62, an operator holds the heat-insulating handle 52 by hand to control the material taking rod 5, the material taking ring 51 is sleeved on the metal workpiece, the material taking rod 5 is pulled towards the direction far away from the furnace door 11, the material taking ring 51 and the fixing plate 511 drive the metal workpiece to move towards the outer side of the heating furnace 1, and therefore the metal workpiece is pulled out of the heating furnace 1 and is moved to the blanking table 8 or the blanking vehicle.
When the size of the workpiece is larger, the material taking ring 51 is rotated to enable the material taking ring 51 to be perpendicular to the material taking rod 5, the fastening bolt is rotated to enable the locking bolt 62 to enable the material taking ring 51 to be tightly abutted to the material taking rod 5, then the material taking ring 51 and the fixing plate 511 hook the metal workpiece, the material taking rod 5 is pulled, and the material taking ring 51 and the fixing plate 511 pull the metal workpiece out of the heating furnace 1, so that the blanking process of the metal workpiece is completed.
Referring to fig. 1, the moving assembly 7 includes a roller 71 and a rail 72, the roller 71 is fixedly connected to the base 22, the rail 72 is horizontally disposed and fixedly connected to the ground, the longitudinal section of the rail 72 is in a shape of Chinese character 'ao', and the roller 71 is located in the rail 72 and used in cooperation with the rail 72.
The roller 71 rolls along the length direction of the rail 72, so that the blanking cart 2 drives the metal workpiece to move horizontally and conveys the metal workpiece to equipment of the next process, and the conveying process of the metal workpiece is realized. The longitudinal section of the track 72 is in a concave shape, so that the roller 71 rolls in the track 72, the roller 71 is prevented from sliding off the track 72, and the stability of the rolling process is ensured.
The implementation principle of the embodiment is as follows: when the metal workpiece is heated to the forging temperature, the material taking rod 5 is taken out of the clamping ring 4, the furnace door 11 is opened, the material taking rod 5 is taken out of the clamping ring 4, the locking bolt 62 is rotated to separate the locking bolt 62 from the material taking rod 5, the material taking ring 51 is rotated to be parallel to the material taking rod 5, the locking bolt 62 is rotated to enable the material taking ring 51 to be tightly abutted to the material taking rod 5 by the locking bolt 62, an operator holds the heat insulation handle 52 by hand to control the material taking rod 5, sleeves the material taking ring 51 on the metal workpiece, pulls the material taking rod 5 towards the direction far away from the furnace door 11, enables the material taking ring 51 and the fixing plate 511 to drive the metal workpiece to move towards the outer side of the heating furnace 1, so that the metal workpiece is pulled out of the heating furnace 1 and is moved to the blanking table 8, an oxidation layer is formed on the surface of the high-temperature metal workpiece in the heating furnace 1, at the moment, under the action of the, a large amount of oxide layers fall off from the surface of a metal workpiece, then fall through a chip leaking hole 81 and enter a collecting box 9 to be collected, an operator controls the material taking rod 5 to enable the material taking ring 51 to pull the metal workpiece to the top plate 21 and locate in the middle of the baffle 211, the roller 71 rolls along the length direction of the rail 72, so that the blanking trolley 2 drives the metal workpiece to move horizontally, the metal workpiece is conveyed to equipment of the next procedure, at the moment, the piston rod of the cylinder 3 extends out, the top plate 21 rotates and inclines, the metal workpiece placed on the top plate 21 falls down from the top plate 21 along the inclination direction of the top plate 21, and the whole blanking process of the metal workpiece is completed.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (10)
1. The utility model provides a convenient type unloader for heating furnace, is including getting material pole (5), its characterized in that: get material pole (5) one end and articulate and to get material ring (51), get and be provided with on material pole (5) and be used for making to get material ring (51) and get material pole (5) relatively fixed locking Assembly (6), furnace gate (11) department of heating furnace (1) is provided with unloading car (2), and unloading car (2) below is provided with and is used for making the removal subassembly (7) of unloading car (2) removal, gets material pole (5) and sets up on unloading car (2).
2. The convenient blanking device for the heating furnace according to claim 1, characterized in that: locking Assembly (6) are including locking hole (61) and locking bolt (62), and locking hole (61) are seted up on getting material pole (5), and locking bolt (62) pass locking hole (61) and with get material pole (5) threaded connection, locking bolt (62) with get material ring (51) inseparable butt.
3. The convenient blanking device for the heating furnace according to claim 1, characterized in that: one end of the material taking ring (51) far away from the material taking rod (5) is fixedly connected with a fixing plate (511) vertical to the material taking ring.
4. The convenient blanking device for the heating furnace according to claim 1, characterized in that: one end of the material taking rod (5) far away from the material taking ring (51) is fixedly connected with a heat insulation handle (52).
5. The convenient blanking device for the heating furnace according to claim 1, characterized in that: the moving assembly (7) comprises a roller (71) and a rail (72), the roller (71) is fixedly connected with the blanking vehicle (2), and the rail (72) is fixedly arranged on the ground and is matched with the roller (71) for use.
6. The convenient blanking device for the heating furnace according to claim 1, characterized in that: the blanking trolley (2) comprises a top plate (21) and a base (22), the top plate (21) is horizontally arranged, the top plate (21) is not higher than the bottom surface of a furnace door (11) of the heating furnace (1), one end of the top plate (21) is hinged to the base (22), an air cylinder (3) is vertically arranged below the other end of the top plate (21), one end of the air cylinder (3) is hinged to the top plate (21), and the other end of the air cylinder is hinged to the base (22).
7. The convenient blanking device for the heating furnace according to claim 6, characterized in that: one end of the top plate (21) close to the heating furnace (1) is hinged to the base (22), a vertical baffle (211) is fixedly arranged on the side face of the top plate (21), and one side of the baffle (211) close to the heating furnace (1) is open.
8. The convenient blanking device for the heating furnace according to claim 1, characterized in that: fixedly connected with snap ring (4) on skip car (2), snap ring (4) and get material pole (5) joint.
9. The convenient blanking device for the heating furnace according to claim 1, characterized in that: a horizontal blanking table (8) is arranged between the heating furnace (1) and the blanking vehicle (2), and the blanking table (8) is fixedly arranged on the ground.
10. The convenient blanking device for the heating furnace according to claim 9, characterized in that: a plurality of chip leaking holes (81) are formed in the blanking table (8), a vibration motor (10) is fixedly arranged on the side face of the blanking table (8), a collecting box (9) is arranged below the blanking table (8), and the collecting box (9) is placed on the ground.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921838944.0U CN210877340U (en) | 2019-10-26 | 2019-10-26 | Convenient type unloader for heating furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921838944.0U CN210877340U (en) | 2019-10-26 | 2019-10-26 | Convenient type unloader for heating furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210877340U true CN210877340U (en) | 2020-06-30 |
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ID=71326914
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921838944.0U Active CN210877340U (en) | 2019-10-26 | 2019-10-26 | Convenient type unloader for heating furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210877340U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113981181A (en) * | 2021-10-21 | 2022-01-28 | 安徽金骏感应加热设备有限公司 | Superaudio induction heating equipment |
-
2019
- 2019-10-26 CN CN201921838944.0U patent/CN210877340U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113981181A (en) * | 2021-10-21 | 2022-01-28 | 安徽金骏感应加热设备有限公司 | Superaudio induction heating equipment |
| CN113981181B (en) * | 2021-10-21 | 2023-09-12 | 安徽金骏感应加热设备有限公司 | Ultrasonic frequency induction heating equipment |
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