Utility model content
The purpose of this utility model is exactly to solve the above-mentioned problems in the prior art, and providing one kind can be effective
Guarantee the rotor assembly machine of each component concentricity.
The purpose of this utility model is achieved through the following technical solutions:
Rotor assembly machine, including the support plate with through-hole, the support plate be vertically disposed with coaxial guiding axis and
Pressure head, the guiding axis and pressure head can move up and down respectively along the extending direction of their axis and keep coaxial, and the guiding
Axis can run through the through-hole.
Preferably, in the rotor assembly machine, coaxial positioning is offered on the guiding axis upper surface
Slot, the bottom surface of the pressure head are provided with the limiting slot coaxial with the locating slot.
Preferably, in the rotor assembly machine, the pressure head is set to one and back and forth moves along guiding axis extending direction
On dynamic mounting plate, the mounting plate is mobile by guide post restriction level direction.
It preferably, further include pressing plate in the rotor assembly machine, for them will to be located at support plate cooperation
Between upper dynamic balancing plate, rotor and the lower dynamic balancing plate of rotor be press fit together, have thereon total with the guiding axis
The guide hole of axis.
Preferably, in the rotor assembly machine,
Under first state, the pressing plate links into an integrated entity with the pressure head and the pressure head is followed to move up and down;
Under second state, the pressing plate is separated with the pressure head.
Preferably, in the rotor assembly machine, the pressing plate connect by automatic pinning and jack with pressure head or
Separation.
Preferably, in the rotor assembly machine, the pressing plate is cooperating upper dynamic balancing plate with the support plate, is turning
When sub and lower dynamic balancing plate is press fit together, set by the wedge-shaped block locking mechanism fixed bit at its both ends.
Preferably, in the rotor assembly machine, the wedge shape block locking mechanism includes upper wedge block and lower wedge shape
Block, they using angle of friction self-lock mechanism realize pressing plate fixation, the upper wedge block be set to driving its Y is past in a second direction
In the driving mechanism moved again.
Preferably, in the rotor assembly machine, the driving mechanism includes driving cylinder, the driving cylinder
Piston rod connects a bolt shape driving member, and the head of the driving member is arranged in the limiting slot of a drive block, and can be described
Moved in limiting slot, the body of rod periphery of the driving member is also arranged with one end and is resisted against the drive block outer wall, the other end against
Spring on confined planes, the drive block are set on a balladeur train, and the bottom of the balladeur train is provided with the upper wedge block.
Preferably, in the rotor assembly machine, further include it is described driving cylinder piston rod retract when and institute
State the side wall of balladeur train against resilient snubber.
The advantages of technical solutions of the utility model, is mainly reflected in:
This programme deft design, structure is simple, by the way that coaxial guiding axis and pressure head is arranged, in assembling, makes flat
Weighing apparatus plate, lower dynamic balancing plate and rotor are coaxial with guiding axis, to can effectively ensure that the concentric of them under same reference
Degree, and so that their concentricity is reached the requirement of 0.02mm, while can make by guiding axis and moving up and down for pressure head
Armature spindle is coaxial with guiding axis and pressure head and can be plugged into armature spindle in upper dynamic balancing plate, lower dynamic balancing plate and rotor and realizes
Assembling, avoids the problem that armature spindle positional shift, substantially increases assembly precision and product quality.
The structure of coaxial slot is formed in the opposite end face of guiding axis and pressure head, is conducive to fast and accurately realize armature spindle
Positioning, guarantee the concentricity of itself and guiding axis and pressure head, to improve assembly precision.
The increase and combination of pressing plate and wedge-shaped block locking mechanism, can will can move above and below before carrying out armature spindle assembling
Balance plate and rotor carry out pre-pressing, can effectively guarantee the press fitting depth of subsequent press fitting armature spindle, while effectivelying prevent cast aluminium
The deformation of rotor silicon steel sheet is conducive to improve product quality.
Special driving mechanism makes driving member and is driven between fast slot to reserve certain space, can retract upper wedge
When shape block, using the reaction force of spring, driving member is allowed to have a faster initial velocity to strike on cell wall, increased to balladeur train
Pulling force ensure that unlock to prevent the pulling force deficiency due to cylinder moment from leading to not the problem of quickly pulling balladeur train
Stability and reliability.
Using the principle expanded with heat and contract with cold in packaging technology, heat dynamic balancing plate, lower dynamic balancing plate and rotor first swollen
It is swollen, make armature spindle elder generation cooling meat, the outer diameter of armature spindle is opposite at this time reduces, and upper dynamic balancing plate, lower dynamic balancing plate and rotor
On through-hole relative distension, thus assembling when, what armature spindle can be more easier enters dynamic balancing plate, lower dynamic balancing plate
And in rotor, also, since frictional force reduces, be conducive to reduce the pressure applied when assembling, to avoid rotor silicon steel
There is fin problem when armature spindle is pressed into piece.
Specific embodiment
The purpose of this utility model, advantage and feature will carry out figure by the non-limitative illustration of preferred embodiment below
Show and explains.These embodiments are only the prominent examples using technical solutions of the utility model, all to take equivalent replacement or wait
Effect transformation and formed technical solution, all fall within the requires of the utility model protection within the scope of.
In the description of scheme, it should be noted that term " center ", "upper", "lower", "left", "right", "front", "rear",
The orientation or positional relationship of the instructions such as "vertical", "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings,
It is merely for convenience of description and simplification description, rather than the device or element of indication or suggestion meaning there must be specific side
Position is constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " first ",
" second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.Also, in retouching for scheme
It is proximal end by the direction of proximal operator using operator as reference, the direction far from operator is distal end in stating.
The rotor assembly machine disclosed with reference to the accompanying drawing to the utility model is illustrated, and is used for such as 1 institute of attached drawing
The assembling of the rotor shown, as shown in Fig. 2 comprising the support plate 1 with through-hole 11, and the through-hole 11 and the support plate
1 is coaxial, such as the support plate is annular shape, naturally it is also possible to be other cyclic structures.
The support plate 1 as described in attached drawing 1, attached drawing 5 can be embedded into the slot 1021 of 102 lower end of rotor, and through-hole 11 thereon
Coaxial with the through-hole of the rotor 102 and diameter is identical, it is disposed thereon that the thickness of the support plate 1 meets dynamic balancing plate 103 instantly
When, the distance of bottom of the top of lower dynamic balancing plate 103 to the support plate 1 is not less than the slot 1021 of 102 bottom of rotor
Depth.
As shown in Fig. 2, the support plate 1 is set in a supporting table 9, described in the setting of supporting table 9 and pedestal 40
It is provided with the blocked hole coaxial with the through-hole 11 on the top plate of supporting table, is provided in the blocked hole total with the through-hole 11
The oilless bushing 20 of axis, the centre bore of the oilless bushing 20 and the aperture of the through-hole 11 are identical or smaller.
As shown in Fig. 2, the lower section of the support plate 1 is provided with the guiding axis 2 coaxial with the through-hole 11, the guiding axis
2 can move up and down along the extending direction of its axis, can run through the centre bore and through-hole 11 of the oilless bushing 20, and its
Outer wall is bonded with the inner wall of the oilless bushing 20, to realize that horizontal direction limits.
Specifically, the bottom of the guiding axis 2, which is connected with, drives its axis direction along third direction Z(guiding axis 2) it is past
The driving device moved again, the driving device can be known various structures or device and it can control the guiding axis
2 shift motion, in preferred embodiment, as shown in attached drawing 4, attached drawing 5, the driving device 30 includes being driven by servo motor
Electric cylinders 301, be provided with a sliding seat 302 on the sliding block of the electric cylinders 301, the sliding seat 302 is slidably disposed in two
Item is provided with the guiding axis on the sliding seat 302 along the guide rail 303 that third direction Z extends and is set on pedestal 40
2, also, the guiding axis 2 is rendered as bolt shape, and coaxial locating slot (not shown), institute are provided on top surface
The shape for stating locating slot is matched with the shape of the lower end of the rotor 102.
As shown in attached drawing 2, attached drawing 4, the top of the support plate 1 is provided with the pressure head 3 coaxial with the guiding axis 2, described
Pressure head 3 can be moved up and down along the extending direction of its axis, specifically from the point of view of, the pressure head 3 be set to driving its along guiding axis 2 extend
In the driving mechanism 4 that direction (third direction Z) moves back and forth, the bottom of the pressure head 3 is provided with coaxial with the locating slot
Limiting slot (not shown), the shape of the limiting slot are matched with the shape of the upper end of the rotor 102.
As shown in Fig. 5, the driving mechanism 4 includes mounting plate 41, and the top of the mounting plate 41, which is connected with, drives it
The power device 44 of lifting (moving back and forth along third direction Z), the power device 44 are preferably the electricity driven by servo motor
Cylinder, naturally it is also possible to be other driving structures, the electric cylinders are set in the C-shaped frame 45 on the top plate of the supporting table 9, described
It is provided with one group of guide part 43 on mounting plate 41, and installation is limited by one group of guide post 42 being plugged in the guide part 43
The horizontal direction of plate 41 is mobile.
Further, as shown in attached drawing 2- attached drawing 5, the rotor assembly machine further includes that a length is prolonged along first direction X
The pressing plate 5 stretched cooperates for the support plate 1 by upper dynamic balancing plate 101, the rotor 102 of the rotor between them
And lower dynamic balancing plate 103 is press fit together, and has the guide hole 51 coaxial with the guiding axis 2, the bottom shape of the pressing plate 5 thereon
The matched annular lug 52 of upper dynamic balancing plate 101, the convex block 52 described in Cheng Youyu overlay on the upper dynamic balancing plate 101
When, the top of the bottom of the pressing plate 5 and the rotor 102 keeps gap.
As shown in Fig. 5, one group of guide part 53 is provided on the pressing plate 5, the guide part 53 is slideably plugged on
On guide upright post 54 in the supporting table 9, so as to limit the movement of 5 horizontal direction of pressing plate, when advantageously ensuring that assembling
Concentricity, and be additionally provided in the supporting table 9 at least a pair of for limiting the limited post that the pressing plate 5 moves down stroke
55。
Also, under first state, as shown in Fig. 3, the pressing plate 5 links into an integrated entity with the pressure head 3 and follows described
Pressure head 3 moves up and down;
Under second state, as shown in Fig. 2, the pressing plate 5 is separated with the pressure head 3.
Specifically, as shown in Fig. 2, the pressing plate 5 is connected or separated by automatic pinning 7 and jack 8 with pressure head 3,
On the pressing plate 5, another is arranged on the mounting plate 41 for the automatic pinning 7 and jack 8 one settings, it is preferred that
The jack 8 is set to the mounting plate 41 and is located at the lower section of mounting plate 41, for two and is distributed in the two of the pressure head 3
Side, the automatic pinning 7 is set to the top of the pressing plate 5, and corresponds with the quantity of the jack 8 and position, can
To be the known various structures that can make bolt auto-extending and retraction, when the stretching of bolt 7 and it is inserted into the jack 8,
The pressing plate 5 and the mounting plate 41 connect, at this point, gap is kept between pressing plate 5 and mounting plate 41, thus on mounting plate 41
When lower mobile, 5 synchronizing moving of pressing plate can be driven;When bolt 7 is extracted out from the jack 8, the pressing plate 5 with it is described
Mounting plate 41 separates.
It, can not be to upper dynamic balancing plate 101 or upper dynamic balancing plate 101 after the pressing plate 5 is separated with the mounting plate 41
And rotor 102 applies pressure and is close to dynamic balancing plate 101, rotor 102 and lower dynamic balancing plate 103, therefore, such as attached drawing 2, attached drawing
Shown in 4, cooperates in the pressing plate 5 with the support plate 1 and be fitted in upper dynamic balancing plate 101, rotor 102 and lower dynamic balancing plate 103
When together, its position is fixed by the wedge-shaped block locking mechanism 6 at its both ends.
As shown in Fig. 6, the wedge-shaped block locking mechanism 6 includes upper wedge block 61 and lower wedge block 62, they use and rub
The fixation that angle self-lock mechanism realizes pressing plate 5 is wiped, each upper wedge block 61 is set to its Y reciprocating movement in a second direction of driving
Driving mechanism 63 on, the lower wedge block 62 is set to the end positions of the pressing plate 5, when upper 61 bottom of wedge block
When the inclined-plane fitting at 62 top of inclined-plane and lower wedge block, realize them due to mutual position restriction and frictional force
Self-locking, pressing plate 5 is capable of providing stable lower pressure at this time.
As shown in Fig. 7, the driving mechanism 63 includes the driving cylinder being set on the lateral surface of the C-shaped frame 45
631, the piston rod of the driving cylinder 631 Y can move back and forth in a second direction, and front end connects the driving member of a bolt shape
632, the head 6321 of the driving member 632 is arranged in the convex shape limiting slot 6331 of a drive block 633, and its head 6321
It can be moved in the limiting slot 6331,6322 periphery of the body of rod of the driving member 632 is also arranged with one end and is resisted against the biography
633 outer wall of motion block, the other end are resisted against the spring 634 on confined planes, and as shown in Fig. 5, it is sliding that the drive block 633 is set to one
The sliding block 635 is clamped guide rail 636 above it and can slide along the guide rail 636, the bottom of the balladeur train 635 on frame 635
Portion is provided with the upper wedge block 61.
When the piston rod of the driving cylinder 631 stretches out, push the driving member 632 to 633 direction of drive block
It is mobile, at this point, the head 6321 of driving member is contacted with the bottom of the limiting slot 6331, to push drive block 633, while bullet
Spring 634 is compressed;When the piston rod of the driving cylinder 631 is retracted, the reaction force of the spring 634 makes driving member 632
There is a biggish acceleration mobile to the driving cylinder direction, head and the limiting slot when the driving member 632
When the side wall collision of 6331 other sides, so as to preferably drive drive block 633 to start.
Further, as shown in Fig. 6, it is additionally provided with floating type locating part 64 at the lateral surface of the C-shaped frame 45, works as institute
The piston rod for stating driving cylinder 631 is shunk, the balladeur train 635 it is mobile to floating type 64 direction of locating part and with the floating
The bump contact of 64 front end of formula locating part, so that convex block be made to be compressed, balladeur train 635 stops limit under the reaction force of convex block.
Finally, in the operational process of whole equipment, the start and stop of each motor, cylinder, automatic pinning and other electrical equipments
And the conversion of working condition can signal to realize to control or by software programming by various sensors, preferably
It is controlled by various sensor (not shown) combination PLC control system (not shown)s.
The course of work of rotor assembly machine is described below, specific as follows:
S1 stacks gradually lower dynamic balancing plate, rotor and upper dynamic balancing plate on support plate, and is run through by pushing up on guiding axis
They realize their positioned coaxial, comprise the following processes:
S11, by automation equipment or manually will lower dynamic balancing plate 103 that heating is completed be placed on the support plate 1 and
Keep lower dynamic balancing plate 103 coaxial with the guiding axis 2, the starting of the electric cylinders 301 driving guiding axis 2 rises, and wears guiding axis 2
The through-hole on the through-hole 11 and lower dynamic balancing plate 103 is crossed, to realize the positioning of lower dynamic balancing plate 103, naturally it is also possible to make
The guiding axis 2 first jacks the top to the support plate 1, then lower dynamic balancing plate 103 is sleeved on the guiding axis 2.
S12 is placed in the lower dynamic balancing plate by automation equipment or manually by the cast-aluminum rotor 102 that heating is completed
On 103 and keep it coaxial with the guiding axis 2, the electric cylinders 301 drive the guiding axis 2 further up and are inserted into described
In the through-hole of rotor 102, to realize the positioning of rotor 102 and keep rotor 102 and lower dynamic balancing plate 103 coaxial;It certainly can also
So that the guiding axis 2 first jacks the top to the lower dynamic balancing plate 103, then rotor 102 is sleeved on the guiding axis 2
On.
S13 is placed on the rotor 102 by automation equipment or manually by the upper dynamic balancing plate 101 that heating is completed
In the slot 1022 at end, and keep it coaxial with the guiding axis 2, the electric cylinders 301 drive the guiding axis 2 further to rise simultaneously
It is inserted into the through-hole of the upper dynamic balancing plate 101, to realize the positioning of upper dynamic balancing plate 101 and make dynamic balancing plate 101
It is coaxial with rotor 102 and lower dynamic balancing plate 103;It can equally make the guiding axis 2 first jack the upper of the rotor 102 certainly
Side, then upper dynamic balancing plate 101 is sleeved on the guiding axis 2.
S2, the starting of power device 44 drive the mounting plate 41 to move down, and band dynamic head 3 moves down, and mounting plate 41 moves down
Drive the pressing plate 5 that fits together with mounting plate 41 to move down again, when pressing plate 5 move down into bottom annulus convex block 52 and upper dynamic balancing
Stopping when plate 101 is adjacent to and compresses upper dynamic balancing plate 101, rotor 102 and lower dynamic balancing plate 103.
The piston rod of S3, the driving cylinder 631 of two wedge-shaped block locking mechanisms 6 stretch out, and push the driving member 632
It is mobile to lower 62 direction of wedge block to drive the drive block 633, thus push balladeur train 635 drive the upper wedge block 61 to
62 direction of lower wedge block is mobile, and the inclined-plane fitting of supreme, lower wedge block can not move, and the position of pressing plate 5 is fixed at this time.
S4, two automatic pinnings 7 are exited from the corresponding jack 8 respectively, to make pressing plate 5 and the installation
Plate 41 separates, at this point, the mounting plate 41 can be lifted reset, so as to provide space for the installation of armature spindle.
S5 is for example cooled down by liquid nitrogen by automation equipment or manually by the cooling armature spindle 104(completed) it puts
It is placed between guiding axis 2 and pressure head 3 and coaxial with them, the electric cylinders 301 drive the guiding axis 2 further to rise, institute
It states 44 drive ram 3 of power device to move down, so that they position the armature spindle between them.
S6, then, the electric cylinders 301 drive the guiding axis 2 to move down, while the power device 44 drives the pressure head
3 synchronize and move down, so that driving is inserted into armature spindle 104 in the through-hole of dynamic balancing plate, rotor and lower dynamic balancing plate, realization group
Dress.
S7, at this point, the jack 8 on the mounting plate 41 is corresponding with 7 position of automatic pinning, therefore the automatic pinning
7 bolt is extend into the jack 8, thus realize the connection of the pressing plate 5 and mounting plate 41, meanwhile, the wedge block lock
Driving cylinder counteragent in tight mechanism 6 resets, and the pressing plate 5 is no longer limited by the wedge-shaped block locking mechanism 6 can be with
Mobile, the power device 44 drives the lifting of mounting plate 41 to reset;It is multiple that the electric cylinders 301 drive the guiding axis 2 to move down
Position.
S8 removes manually or from support plate the rotor being completed.
It repeats the above process and is persistently assembled.
Still there are many embodiment, all technologies formed using equivalents or equivalent transformation for the utility model
Scheme is all fallen within the protection scope of the utility model.