CN208178916U - Pipe-seam type anchor rod processing unit (plant) - Google Patents
Pipe-seam type anchor rod processing unit (plant) Download PDFInfo
- Publication number
- CN208178916U CN208178916U CN201820617806.9U CN201820617806U CN208178916U CN 208178916 U CN208178916 U CN 208178916U CN 201820617806 U CN201820617806 U CN 201820617806U CN 208178916 U CN208178916 U CN 208178916U
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- CN
- China
- Prior art keywords
- anchor pole
- fixed bracket
- lantern ring
- necking
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model relates to a kind of pipe-seam type anchor rod processing unit (plant)s, including lantern ring reducing device, lantern ring reducing device includes lantern ring necking equipment pedestal, necking die and anchor pole ring deck, the first cylinder for pushing anchor pole is installed on the left of lantern ring necking equipment pedestal, one end of necking die is connect with the piston rod outer end of the first cylinder, the other end is provided with the conical bore with anchor pole to cooperation, the side of anchor pole ring deck is mounted on lantern ring necking equipment pedestal, the other side is provided with the annular groove for placing anchor pole ring, anchor pole ring deck is coaxially disposed in opposite directions with necking die.The utility model anchor pole lantern ring technique and necking down process are disposably completed in the same device, and lantern ring, necking down process and welding procedure realize automation, automation clamping, automatic transhipment are realized between each technique, the producing efficiency for effectively improving anchor pole, reduces labor intensity.
Description
Technical field
The utility model relates to a kind of bolt product devices, and in particular to a kind of pipe-seam type anchor rod bearing-ring device.
Background technique
Currently, pipe-seam type anchor rod production is by manually carrying out the techniques such as lantern ring, necking and welding, large labor intensity, production effect
Rate is low, and artificial necking, there are process variations for welding, and error rate is high, will lead to after anchor pole necking with the bolthole on mine wall
It mismatches or anchor pole ring the problems such as the welding is not firm, so that finished product not up to standardization.And lantern ring, necking and welding procedure
Carried out on different equipment pedestals respectively, it is every carried out a process requirement manually anchor pole to be processed is transported to it is next
Process, process is tedious.
Utility model content
The utility model provides a kind of pipe-seam type anchor rod processing unit (plant), improves anchor pole producing efficiency, reduces artificial
Labor intensity.
In order to solve the above technical problems, the utility model provides the following technical solutions:
Pipe-seam type anchor rod processing unit (plant), it is characterised in that: including lantern ring reducing device, the lantern ring reducing device includes set
Ring necking equipment pedestal, necking die and anchor pole ring deck are equipped with for pushing on the left of the lantern ring necking equipment pedestal
First cylinder of anchor pole, the piston rod outer end of first cylinder and one end of necking die connect, the other end of necking die
It is provided with the conical bore matched with anchor pole, the side of the anchor pole ring deck is mounted on lantern ring necking equipment pedestal, anchor pole
The other side of ring deck is provided with the annular groove for placing anchor pole ring, and the anchor pole ring deck and necking die are coaxial in opposite directions
Setting；
The lantern ring reducing device further includes two group of first fixed bracket, and every group of first support bracket fastened lower end is fixed
On lantern ring necking equipment pedestal, the first support bracket fastened upper end is provided with the first rib and the second rib, and the first rib,
The Y type formed between two ribs and the first fixed bracket for placing anchor pole is open, and is equipped on first rib for pushing away
The second cylinder that dynamic anchor pole is offed normal, the first support bracket fastened upper end is also equipped with opens for detecting the photoelectricity of anchor pole in place
It closes.
Pipe-seam type anchor rod processing unit (plant) further includes welder as a further improvement of the utility model, the welding
Device includes welding equipment pedestal and the lifting device assembly that is mounted on welding equipment pedestal, a left side for the welding equipment pedestal
Side is equipped with third cylinder, and the outer end of the third Telescopic-cylinder bar is equipped with rotatable tailstock, the welding equipment pedestal
Right side is equipped with welding head of a bed fixture, and the rotatable tailstock is coaxially disposed in opposite directions with welding head of a bed fixture, the welder
It further include the servo motor for driving welding head of a bed fixture rotation；Lifting device assembly lower end is equipped with and anchor pole ring phase
The welding gun of cooperation；
The welder further includes two group of second fixed bracket, and every group of second support bracket fastened lower end is fixed on weldering
Connect on equipment pedestal, the second support bracket fastened upper end is provided with the first bevel edge and the second bevel edge, and the first bevel edge, the second bevel edge with
The Y type opening for placing anchor pole is formd between second fixed bracket, is equipped on first bevel edge for pushing anchor pole
The 4th cylinder offed normal, the second support bracket fastened upper end are also equipped with for detecting the optoelectronic switch of anchor pole in place.
The ring for fixing anchor bar ring is also equipped in the anchor pole ring deck as a further improvement of the utility model,
Shape magnet, the annular magnet are located at the inside of annular groove.
It is also equipped on the lifting device assembly for detecting anchor pole pipe seam as a further improvement of the utility model,
Photoelectric detection system.
It is also equipped between the described first fixed bracket and the second fixed bracket as a further improvement of the utility model,
Sliding rail, one end of the sliding rail are connect with the outer end of the first support bracket fastened second rib, and the other end of sliding rail and second is fixed
The outer end of first bevel edge of bracket connects, and the second support bracket fastened height is less than the first support bracket fastened height.
The welder further includes for providing two guarantors of welding wire for welding gun as a further improvement of the utility model,
Weldering wire-feed motor and the wire-feed motor mast-up that wire-feed motor is welded for fixing two guarantors.
Caging bolt is installed on the piston rod of first cylinder as a further improvement of the utility model, it is described
The limit switch matched with caging bolt is installed on lantern ring necking equipment pedestal.
The lantern ring reducing device further includes for controlling the connection of the first cylinder as a further improvement of the utility model,
Pedal switch.
Disc type clamping, the disc type clamping are also equipped with above the sliding rail as a further improvement of the utility model,
The clamping disk matched including two height and sliding rail and the transmission shaft for connecting two clamping disks, one end of the transmission shaft
It is connected with driving motor across clamping disk, is oppositely arranged on the clamping disk there are two the holding tank matched with anchor pole, it is described
The internal diameter of holding tank is greater than the outer diameter of anchor pole and is less than twice of anchor pole outer diameter.
The utility model has the advantages that
1, the anchor pole lantern ring technique of the utility model and necking down process are disposably completed in the same device, are effectively mentioned
The high producing efficiency of anchor pole, reduces labor intensity；
2, lantern ring, necking down process and welding procedure realize automation in the utility model, further improve the system of anchor pole
Make efficiency；
3, automation clamping, automatic transhipment are realized between lantern ring necking down process and welding procedure, are removed without staff
Dynamic anchor pole or replacement processing pedestal, Continuous maching is time saving and energy saving, further reduced labor intensity；
4, the first fixed bracket and the second fixed cantilever tip setting Y type are open, and avoid in anchor pole sliding process from first
It is skidded off on fixed bracket and the second fixed bracket, improves the stability of pipe-seam type anchor rod processing unit (plant)；
5, it is embedded with annular magnet on anchor pole ring deck, anchor pole ring is auxiliarily fixed, avoid anchor pole ring from anchor pole ring deck
It is fallen in annular groove, reduces the mismachining tolerance of pipe-seam type anchor rod processing unit (plant)；
6, the internal diameter of the holding tank on the clamping disk is greater than the outer diameter of anchor pole and the anchor pole outer diameter less than twice, ensure that
Clamping disk rotates every time can only transport an anchor pole, and the anchor pole after lantern ring fixes on bracket meeting edge after sliding down from first
Holding tank inner wall slide a distance, avoid anchor pole ring caused by anchor pole and holding tank collide and fall.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model embodiment；
Fig. 2 is the structural schematic diagram of bearing-ring device in the utility model embodiment；
Fig. 3 is the structural schematic diagram of welder in the utility model embodiment.
Specific embodiment
It elaborates with reference to the accompanying drawings and examples to the utility model.
As shown in Figure 1, pipe-seam type anchor rod processing unit (plant), including PLC control system, lantern ring reducing device and welder,
The lantern ring reducing device includes lantern ring necking equipment pedestal 1, necking die 21 and anchor pole ring deck 5, and the lantern ring necking is set
The left side of standby pedestal 1 is equipped with the first cylinder 18 for pushing anchor pole 7, the piston rod outer end of first cylinder 18 and necking
Mold 21 connects, and anchor pole ring deck 5 is mounted on the right side of lantern ring necking equipment pedestal 1, the anchor pole ring deck 5 and necking die
21 opposite coaxial arrangements.One end of the necking die 21 is mounted on the piston rod outer end of the first cylinder 18, necking die 21
The other end is provided with conical bore, and the conical bore is open lesser one end towards in necking die 21.The anchor pole ring deck 5
Side is mounted on lantern ring necking equipment pedestal 1, and the other side of anchor pole ring deck 5 is provided with the annular for placing anchor pole ring 6
Groove, the annular magnet 22 for fixing anchor bar ring 6 is also equipped in the anchor pole ring deck 5, and the annular magnet 22 is located at
The inside of annular groove.
Caging bolt 20 is installed on the piston rod of first cylinder 18, is installed on the lantern ring necking equipment pedestal 1
There is the limit switch 19 matched with caging bolt 20, the limit switch 19 is connect with PLC control system.Lantern ring necking equipment
Pedestal 1 further includes the pedal switch 23 for controlling the connection of the first cylinder 18.
Lantern ring reducing device further includes two group of first fixed bracket 2, and the lower end of described every group first fixed bracket 2 is fixed on
On lantern ring necking equipment pedestal 1, the upper end of the first fixed bracket 2 is provided with the first rib 3 and the second rib 17, and the first rib
3, the Y type formd between the second rib 17 and the first fixed bracket 2 for placing anchor pole 7 is open, and pacifies on first rib 3
Equipped with the second cylinder 4, second cylinder 4 is controlled by PLC control system.It also installs the upper end of described first fixed bracket 2
Have for detecting the optoelectronic switch of anchor pole 7 in place, the optoelectronic switch on the described first fixed bracket 2 is connect with PLC control system.
Lantern ring reducing device is in use, anchor pole ring 6 is placed in the annular groove on anchor pole ring deck 5, when first solid
After optoelectronic switch on fixed rack 2 detects anchor pole 7, the first cylinder 18 is powered, and presses pedal switch 23 and controls the first cylinder 18
Piston rod stretch out and anchor pole 7 pushed to squeeze at anchor pole ring deck 5 so that anchor pole ring 6 is socketed on 7 one end of anchor pole, simultaneously
7 other end of anchor pole necking under the action of 21 bellmouth of necking die, so that the anchor pole on the bore and mine wall of 7 other end of anchor pole
Hole matches.
After lantern ring, necking, unclamps pedal switch 23 and the telescopic rod of first cylinder 18 is resetted, when the first cylinder 18
Telescopic rod reseting procedure in after caging bolt 20 touches limit switch 19, the second cylinder 4 starting on the first fixed bracket 2
And the anchor pole 7 after lantern ring necking is released from the Y type opening of the first fixed bracket 2.
The welder includes welding equipment pedestal 13 and the lifting device assembly that is mounted on welding equipment pedestal 13
27, the side of the welding equipment pedestal 13 is equipped with third cylinder 24, and the outer end of 24 telescopic rod of third cylinder is equipped with
Rotatable tailstock 25, the other side of the welding equipment pedestal 13 are equipped with welding head of a bed fixture 11, and the welder also wraps
The servo motor 30 for driving welding head of a bed fixture 11 to rotate is included, the rotatable tailstock 25 and welding head of a bed fixture 11 are same
Axis.The third cylinder 24 and servo motor 30 are controlled by PLC control system.
27 lower end of lifting device assembly is equipped with the welding gun matched with anchor pole ring 6, and the welder further includes
The wire-feed motor mast-up 29 for welding wire-feed motor 28 and welding wire-feed motor 28 for fixing two guarantors, institute are protected for providing the two of welding wire for welding gun
Welding gun is stated for anchor pole ring 6 to be welded on anchor pole 7.
Photoelectric detection system 26 is also equipped on the lifting device assembly 27, the photoelectric detection system 26 is for detecting
The pipe seam of anchor pole 7, photoelectric detection system 26 are connect with PLC control system, for controlling the opening and closing of welding gun, described in the present embodiment
Photoelectric detection system 26 can be optoelectronic switch.
The welder further includes two group of second fixed bracket 14, and the lower end of described every group second fixed bracket 14 is fixed
On welding equipment pedestal 13, the upper end of the second fixed bracket 14 is provided with the first bevel edge 15 and the second bevel edge 12, and first is oblique
The Y type formd between side 15, the second bevel edge 12 and the second fixed bracket 14 for placing anchor pole 7 is open, first bevel edge
4th cylinder 16 is installed, the 4th cylinder 16 is controlled by PLC control system on 15.Described second fixes the upper of bracket 14
End is also equipped with optoelectronic switch and PLC control system for detecting the optoelectronic switch of anchor pole 7 in place, on the second fixed bracket 14
Connection.
Be also equipped with sliding rail 8 between the first fixed bracket 2 and the second fixed bracket 14, one end of the sliding rail 8 with
The outer end connection of second rib 17 of the first fixed bracket 2, the first bevel edge 15 of the other end of sliding rail 8 and the second fixed bracket 14
Outer end connection, the height of the height of the second fixed bracket 14 less than the first fixed bracket 2.
After anchor pole 7 carries out lantern ring necking, the Y type opening of the second fixed bracket 14 is slid into along sliding rail 8, at this time second
Optoelectronic switch on fixed bracket 14 detects anchor pole 7 in place, and the telescopic rod of third cylinder 24 pushes rotatable tailstock 25 to weldering
It is mobile to connect 11 direction of head of a bed fixture, and anchor pole ring 6 is fixed between rotatable tailstock 25 and welding head of a bed fixture 11, servo electricity
The work of machine 30, driving welding head of a bed fixture 11 drive anchor pole 7 to rotate, 26 first time of photoelectric detection system in 7 rotation process of anchor pole
When detecting the pipe seam of anchor pole 7, lifting device assembly 27 controls welding gun and transfers and start weld anchor burr 6, when Photoelectric Detection fills
When setting 26 and detecting the pipe seam of anchor pole 7 second, lifting device assembly 27 controls welding gun and above mentions and stop welding, after the completion of welding
The 4th cylinder 16 work on second fixed bracket 14, by the telescopic rod of the 4th cylinder 16 by the anchor pole 7 from second after welding
It is ejected in the Y type opening of fixed bracket 14.
Further, disc type clamping is also equipped with above the sliding rail 8, the disc type clamping includes two height and sliding rail
One end of 8 clamping disks 9 matched and the transmission shaft for connecting two clamping disks 9, the transmission shaft is connected across clamping disk 9
There is driving motor, driving motor is controlled by PLC control system.Match there are two being oppositely arranged on the clamping disk 9 with anchor pole 7
The holding tank 10 of conjunction, the internal diameter of the holding tank 10 are greater than the outer diameter of anchor pole 7, and are less than twice of 7 outer diameter of anchor pole.
Further, the utility model further includes for the input guide rail to lantern ring reducing device conveying anchor pole 7 and being used for
One end of the output guide rail that anchor pole 7 is sent out from welder, the input guide rail is connect with the outer end of the first rib 3, defeated
The other end for entering guide rail is used to be in contact with 7 conveying device of anchor pole, the outer end of the inner end of the output guide rail and the second bevel edge 12
Connection, the outer end of output guide rail with 7 collection device of anchor pole for being in contact.
Claims (9)
1. pipe-seam type anchor rod processing unit (plant), it is characterised in that: including lantern ring reducing device, the lantern ring reducing device includes lantern ring
Necking equipment pedestal (1), necking die (21) and anchor pole ring deck (5), the left side installation of the lantern ring necking equipment pedestal (1)
There are the first cylinder (18) for pushing anchor pole (7), one end of the necking die (21) and the piston rod of the first cylinder (18)
Outer end connection, the other end of necking die (21) are provided with the conical bore matched with anchor pole (7), the anchor pole ring deck (5)
Side be mounted on lantern ring necking equipment pedestal (1), the other side of anchor pole ring deck (5) is provided with for placing anchor pole ring
(6) annular groove, the anchor pole ring deck (5) and necking die (21) are coaxially disposed in opposite directions；
The lantern ring reducing device further includes two group of first fixed bracket (2), and the lower end of described every group first fixed bracket (2) is solid
It is scheduled on lantern ring necking equipment pedestal (1), the upper end of first fixed bracket (2) is provided with the first rib (3) and the second rib
(17), it is formed between the first rib (3), the second rib (17) and first fixed bracket (2) and is opened for placing the Y type of anchor pole (7)
Mouthful, the second cylinder (4) for pushing anchor pole (7) to off normal, the described first fixed bracket are installed on first rib (3)
(2) upper end is also equipped with for detecting the optoelectronic switch of anchor pole (7) in place.
2. pipe-seam type anchor rod processing unit (plant) as described in claim 1, it is characterised in that: pipe-seam type anchor rod processing unit (plant) further includes
Welder, the welder include welding equipment pedestal (13) and the lifting device that is mounted on welding equipment pedestal (13)
Assembly (27) is equipped with third cylinder (24) on the left of the welding equipment pedestal (13), third cylinder (24) telescopic rod
Outer end be equipped with rotatable tailstock (25), be equipped on the right side of the welding equipment pedestal (13) welding head of a bed fixture (11),
The rotatable tailstock (25) and welding head of a bed fixture (11) are coaxially disposed in opposite directions, and the welder further includes for driving weldering
Connect the servo motor (30) of head of a bed fixture (11) rotation；Lifting device assembly (27) lower end is equipped with and anchor pole ring (6) phase
The welding gun of cooperation；
The welder further includes two group of second fixed bracket (14), and the lower end of described every group second fixed bracket (14) is fixed
On welding equipment pedestal (13), the upper end of second fixed bracket (14) is provided with the first bevel edge (15) and the second bevel edge (12),
And the Y type formd between first bevel edge (15), the second bevel edge (12) and second fixed bracket (14) for placing anchor pole (7) is opened
Mouthful, the 4th cylinder (16) for pushing anchor pole (7) to off normal, the described second fixed bracket are installed on first bevel edge (15)
(14) upper end is also equipped with for detecting the optoelectronic switch of anchor pole (7) in place.
3. pipe-seam type anchor rod processing unit (plant) as described in claim 1, it is characterised in that: also pacify in the anchor pole ring deck (5)
Equipped with the annular magnet (22) for being used for fixing anchor bar ring (6), the annular magnet (22) is located at the inside of annular groove.
4. pipe-seam type anchor rod processing unit (plant) as claimed in claim 2, it is characterised in that: on the lifting device assembly (27) also
Photoelectric detection system (26) for detecting anchor pole (7) pipe seam is installed.
5. pipe-seam type anchor rod processing unit (plant) as claimed in claim 2, it is characterised in that: first fixed bracket (2) and the
It is also equipped with sliding rail (8) between two fixed bracket (14), the second gear of one end of the sliding rail (8) and first fixed bracket (2)
The outer end on side (17) connects, and the other end of sliding rail (8) is connect with the outer end of the first bevel edge (15) of second fixed bracket (14), institute
State height of the height less than first fixed bracket (2) of second fixed bracket (14).
6. pipe-seam type anchor rod processing unit (plant) as claimed in claim 2, it is characterised in that: the welder further include for for
Welding gun provides two guarantor's welderings wire-feed motor (28) of welding wire and welds the wire-feed motor mast-up (29) of wire-feed motor (28) for fixing two guarantors.
7. pipe-seam type anchor rod processing unit (plant) as claimed in claim 1 or 2, it is characterised in that: the work of first cylinder (18)
It is equipped on stopper rod caging bolt (20), is equipped on the lantern ring necking equipment pedestal (1) and is matched with caging bolt (20)
Limit switch (19).
8. pipe-seam type anchor rod processing unit (plant) as claimed in claim 1 or 2, it is characterised in that: the lantern ring reducing device also wraps
Include the pedal switch (23) for controlling the first cylinder (18) connection.
9. pipe-seam type anchor rod processing unit (plant) as claimed in claim 5, it is characterised in that: be also equipped with above the sliding rail (8)
Disc type clamping, the disc type clamping include two clamping disks (9) matched with sliding rail (8) and are used to connect two clamping disks
(9) transmission shaft, one end of the transmission shaft pass through clamping disk (9) and are connected with driving motor, set relatively on the clamping disk (9)
It sets there are two the holding tank (10) that is matched with anchor pole (7), the internal diameter of the holding tank (10) is greater than the outer diameter of anchor pole (7) and small
In twice of anchor pole (7) outer diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820617806.9U CN208178916U (en) | 2018-04-27 | 2018-04-27 | Pipe-seam type anchor rod processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820617806.9U CN208178916U (en) | 2018-04-27 | 2018-04-27 | Pipe-seam type anchor rod processing unit (plant) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208178916U true CN208178916U (en) | 2018-12-04 |
Family
ID=64431166
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820617806.9U Withdrawn - After Issue CN208178916U (en) | 2018-04-27 | 2018-04-27 | Pipe-seam type anchor rod processing unit (plant) |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208178916U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108356529A (en) * | 2018-04-27 | 2018-08-03 | 山东黄金矿业(莱州)有限公司焦家金矿 | Pipe-seam type anchor rod processing unit (plant) and its application method |
-
2018
- 2018-04-27 CN CN201820617806.9U patent/CN208178916U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108356529A (en) * | 2018-04-27 | 2018-08-03 | 山东黄金矿业(莱州)有限公司焦家金矿 | Pipe-seam type anchor rod processing unit (plant) and its application method |
| CN108356529B (en) * | 2018-04-27 | 2023-09-22 | 山东黄金矿业(莱州)有限公司焦家金矿 | Pipe seam type anchor rod machining device and using method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20181204 Effective date of abandoning: 20230922 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20181204 Effective date of abandoning: 20230922 |