CN208156138U - Passive component automatic detection mechanism - Google Patents
Passive component automatic detection mechanism Download PDFInfo
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- CN208156138U CN208156138U CN201820156151.XU CN201820156151U CN208156138U CN 208156138 U CN208156138 U CN 208156138U CN 201820156151 U CN201820156151 U CN 201820156151U CN 208156138 U CN208156138 U CN 208156138U
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- passive component
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Abstract
A kind of passive component automatic detection mechanism, it includes a board, the feed module that several passive components can be sequentially forwarded is equipped in the board, it can receive the passive component of the feed module and transport the dividing disc sent for its clockwise cun and can receive the passive component completed on the dividing disc through detection and transmit it outward by an output track, several testers especially, which are equipped with, in the path that the dividing disc transports several passive components carries out interlayer test for the passive component to process, D.C. resistance test, series inductance/resistance test, polarity test, dipole inversion and appearance detection；In this way, various detections can be carried out to passive component automatically by above structure, to meet various safety standard demands and detection efficiency is substantially improved.
Description
Technical field
The utility model relates to a kind of passive component testing agencies, and espespecially one kind can carry out various inspections to passive component automatically
It surveys, to meet various safety standard demands and the passive component automatic detection mechanism of detection efficiency is substantially improved.
Background technique
General passive component carries out various detections after completing, usually in accordance with the demand of various safety standards,
Such as interlayer test, D.C. resistance test, series electrical sensing and detecting type, series resistance survey formula, visual examination, to obtain corresponding data
And after carrying out screening, non-defective unit can just be sent out with same polar orientation.The mode that current passive component is detected,
Passive component is usually sequentially transported to the detection machine of various special detection single datums respectively, such as interlayer test machine, direct current
Resistance test machine, series inductance test machine, series resistance test machine and appearance inspection machine etc. carry out detection and screening, then send to one
Ink jet printer sprays the qualified identifier of detection, is finally sent to test, conversion, ink-jet and packet that a packing machine carries out polar orientation
Dress.Therefore the time of entire testing process and manpower can be largely wasted in transport of the passive component between each detection board
In, and keeping detection efficiency bad, especially so many passive component detection machine, ink jet printer and packing machine can not only occupy largely
Space and manpower, and be even more equipment cost can be made to be significantly increased.
Utility model content
Technical problem to be solved in the utility model is：It need to be in testing process for passive component in the prior art
Transport and detect that existing detection efficiency is bad, takes up space and the problems such as at high cost between more various types of detection machines,
And provide a kind of passive component automatic detection mechanism.
In order to solve the above technical problems, the utility model institute is using technical solution：A kind of passive component automatic detecting machine
Structure comprising board, feed module, interlayer tester, D.C. resistance tester, series inductance/resistance tester, the first polarity
Tester, polarity switch, the second polarity tester, CCD appearance detector and output track, which is characterized in that further include point
Cut disk, wherein the feed module is set on the board sequentially to forward several passive components；The dividing disc is very little clockwise
It is located on the board with turning, the circumferential surface of the dividing disc is equipped with several short slots at equal intervals, and the very little gyration of the dividing disc is a lattice, makes
Each short slot can one passive component from the feed module of received in sequence, and by its clockwise transport；The interlayer tester
On the board, it is nondestructive resistance to electrical that passive component progress is obtained with the passive component progress interlayer test to process
Impact data；The D.C. resistance tester system is set on the board and is located at after the interlayer tester, for the quilt to process
Dynamic component carries out D.C. resistance test, to obtain the D.C. resistance data of passive component；Series inductance/the resistance tester is set to
On the board and it is located at after the D.C. resistance tester, carries out series inductance/resistance test for the passive component to process,
To obtain the serial inductance and series impedance of passive component；First polarity tester is set on the board and is located at the string
After joining inductance/resistance tester, polarity test is carried out for the passive component to process, to obtain the polarity side of passive component
To；The polarity switch is set on the board and is located at after first polarity tester, for will be through first polarity test
The reversed passive component that device detects is converted to forward direction；Second polarity tester, which is located on the board and is located at the polarity, to be turned
After parallel operation, polarity test is carried out for the passive component to process, to determine the polar orientation of passive component；The CCD appearance
Detector is set on the board and is located at after second polarity tester, goes forward side by side for capturing the image of the passive component passed through
The inspection of row appearance；The output track be set to the board on and be located at the CCD appearance detector after, for will test complete and
Dipole inversion sequentially transmits outward at positive passive component.
There is interlayer test defective products tap, a D.C. resistance to test defective products tap, a string on the board
Join inductance measurement defective products tap, series resistance tests defective products tap, a polarity test defective products tap and one
Appearance detects defective products tap, and interlayer test defective products tap is located at after the interlayer tester, for surveying interlayer
Formula value beyond critical field defective products be discharged, the D.C. resistance test defective products tap be located at the D.C. resistance tester it
It is discharged afterwards for D.C. resistance to be tested to the defective products for the critical field that overflows out, series inductance test defective products tap is located at
After the series inductance/resistance tester, for series inductance test value is discharged beyond the defective products of critical field, the series connection
Resistance test defective products tap is located at after the series inductance/resistance tester, for series resistance test value is exceeded mark
The defective products of quasi- range is discharged, which is located at after second polarity tester but is located at the dust suction
Before unit, for the passive component discharge of polar orientation mistake, appearance detection will be determined as through second polarity tester
Defective products tap is located at after the CCD appearance detector but is located at before the cleaner unit, for that will detect through the CCD appearance
Device detects appearance passive component discharge defective.
The testing agency has further included a cleaner unit, which is set on the board and is located at the CCD appearance
After detector, for the impurity in short slot in addition to passive component is sucked out.
Evacuation aperture is resurveyed with more one on the board, this is resurveyed evacuation aperture and is located at after the cleaner unit, can send out
It is raw when passive component all on the dividing disc is all discharged under the situation that machine or other factors cause shutdowns.
There are 50 lattice short slots on the dividing disc, and be respectively defined as 50 stations, with to the just feed module into
Short slot at material is defined as the 1st station, and then clockwise according to the stations that are incremented by until the 50th station, which is located at the more
6 stations, interlayer test defective products tap are located at the 8th station, which is located at the 10th station, the direct current
Resistance test defective products tap is located at the 12nd station, which is located at the 14th station, series electrical sensing
Examination defective products tap is located at the 17th station, and series resistance test defective products tap is located at the 19th station, first polarity
Tester is located at the 21st station, which is located at the 24th station, which is located at the 27th station, should
Polarity test defective products tap is located at the 29th station, which is located at the 30th station, which detects defective products
Tap is located at the 31st station, which is located at the 33rd station, this is resurveyed evacuation aperture and is located at the 46th station.
The board is equipped with several insufflation units, which is correspondingly arranged at above-mentioned each defective products tap
Place, the defective products in the short slot of dividing disc is blown into corresponding defective products tap.
The interlayer tester has several probes of synchronization lifting, which lacks in the corresponding of the dividing disc
The downside of slot, several probes can contact the passive component in the corresponding short slot when rising to carry out pressurising and detect opposite
The data answered.
The D.C. resistance tester has several probes of synchronization lifting, and several probe positions are in the opposite of the dividing disc
The downside of short slot is answered, which can contact the passive component in the corresponding short slot when rising to carry out pressurising and detect
Corresponding data.
The polarity switch has a rotatable revolving part, which is located at the outside of the dividing disc, in the rotation
The top surface for turning part, which has, penetrates into the opening-like tank in two opposite sides to accommodate the passive component, which is equipped with two and blows
Gas unit is located at the inside and outside of the revolving part, position inside insufflation unit for by the passive component of the pole reversal
It is blown in the tank of the revolving part by the short slot of the dividing disc, the insufflation unit of position on the outside can will rotate 180 through the revolving part
The passive component of the polarity forward direction of degree is blown back in the short slot of the dividing disc by the tank of the revolving part.
The mechanism has further included an ink jet unit and a CCD ink-jet detection unit, the ink jet unit are located at the output rail
The top in road is available for spraying the qualified symbol of detection on the passive component that detection is completed, which is located at should
The top of output track and and be located at the ink jet unit after, for detection passive component on detection qualification symbol it is whether clear
It is clear.
Passive component automatic detection mechanism provided by the utility model can be sequentially disposed at dividing disc transport by those
Interlayer tester, D.C. resistance tester, series inductance/resistance tester, the first polarity test on the path of passive component
Device and CCD appearance detector detect the passive component of process, make it that can obtain the passive component in same board
Interlayer test, D.C. resistance test, series inductance/resistance test, polarity test, appearance detection etc. related datas, for into
The Rapid Screening of row non-defective unit and defective products.Moreover, reversed passive component can be converted into forward direction by polarity switch, so as to
Packaging operation later.Therefore, the detection efficiency of passive component can be substantially improved and the acquisition cost of equipment can be reduced.
Detailed description of the invention
Fig. 1 is the system block diagrams of the utility model.
Fig. 2 is the position configuration schematic diagram of each component of the utility model.
Fig. 3 is the interlayer detector of the utility model and the three-dimensional appearance schematic diagram of inductance measurement device, resistance tester.
Fig. 4 is the D.C. resistance tester of the utility model and the side schematic view of the first and second polarity tester.
Fig. 5 is the three-dimensional appearance schematic diagram of the polarity switch of the utility model.
Symbol description：
10 board, 11 interlayer tests defective products tap
12 D.C. resistances test 13 series inductance of defective products tap and test defective products tap
14 series resistances test 15 polarity test defective products tap of defective products tap
16 appearances detection defective products tap 17 resurveys evacuation aperture
20 feed module, 30 dividing disc
31 short slot, 40 interlayer tester
400 probe, 41 D.C. resistance tester
410 42 series inductances of probe/resistance tester
43 first polarity tester, 44 polarity switch
440 revolving part, 441 tank
45 second polarity tester, 50 CCD appearance detector
60 cleaner unit, 70 output track
71 ink jet unit, 72 CCD ink-jet detection unit.
Specific embodiment
It please refers to shown in Fig. 1-Fig. 5, display is originally the passive component automatic detection mechanism of the utility model, packet
Include a board 10 and the feed module 20 on the board 10, a dividing disc 30, an interlayer tester 40, a D.C. resistance
Tester 41, one series inductance/resistance tester 42, one first polarity tester 43, a polarity switch 44, one second polarity
Tester 45, a CCD appearance detector 50, a cleaner unit 60, an output track 70, an ink jet unit 71 and a CCD ink-jet
Detection unit 72.Wherein：
There is interlayer test defective products tap 11, a D.C. resistance to test defective products tap for the board 10, top surface
12, a series connection inductance measurement defective products tap 13, series resistance test defective products tap 14, a polarity test defective products
Tap 15, appearance detection defective products tap 16 and one resurvey tap 17.Above-mentioned tap is respectively combined with one respectively
Insufflation unit (not shown) is defective products corresponding on dividing disc 30 to be blown into corresponding tap.
Several passive components are sequentially forwarded to the dividing disc 30 by the feed module 20.
The dividing disc 30 very little clockwise on the board 10 can turn, and the circumferential surface of the dividing disc 30 is equipped with several lack at equal intervals
The very little gyration of slot 31, the dividing disc 30 is a lattice, and each short slot 31 can one quilt from the feed module 20 of received in sequence
Dynamic component, and it is transported clockwise.In the utility model, there are 50 lattice short slots 31, and determined on the dividing disc 30
Justice is 50 stations, to be defined as the 1st station to the short slot 31 at just 20 charging of feed module（Next to scarce in referring to fig. 2
The number 1 of slot marker, it is similar below, no longer describe）, then it is incremented by station until the 50th station according to clockwise more.
The interlayer tester 40 is located at the 6th station, with the passive component to process carries out interlayer test and obtains passively
Component carries out nondestructive resistance to electrical impact data.Interlayer test defective products tap 11 is located at the 8th station, for inciting somebody to action
Interlayer test value is discharged beyond the defective products of critical field.
D.C. resistance (DCR) tester 41 is located at the 10th station, carries out direct current for the passive component to process
Resistance test, to obtain the D.C. resistance data of passive component.D.C. resistance test defective products tap 12 is located at the 12nd station
Place, for D.C. resistance test value to be discharged beyond the defective products of critical field.
Series inductance/resistance (LS/RS) tester 42, be located at the 14th station at, for the passive component to process into
Row series inductance/resistance test, to obtain the serial inductance and series impedance of passive component.Series inductance test is bad
Product tap 13 is located at the 17th station, for series inductance test value to be discharged beyond the defective products of critical field.The series connection
Resistance test defective products tap 14 is located at the 19th station, for series resistance test value to be exceeded to the defective products of critical field
Discharge.
First polarity tester 43 is located at the 21st station, carries out polarity test for the passive component to process, with
Obtain the polar orientation of passive component.
The polarity switch 44 is located at the 24th station, reversed for that will detect through first polarity tester 43
Passive component convert to forward direction.
Second polarity tester 45 is located at the 27th station, carries out polarity test for the passive component to process, with
The polar orientation of passive component is determined again.The polarity test defective products tap 15 is located at the 29th station, for by polarity
The passive component of anisotropy is discharged.
The CCD appearance detector 50 is located at the 30th station, for capturing the image of the passive component passed through and carrying out outer
The inspection of sight.Appearance detection defective products tap 16 is located at the 31st station, for arranging appearance passive component defective
Out.
The cleaner unit 60 is located at the 33rd station, for by the dividing disc 30 by being removed in short slot 31 below
The impurity such as dust, dust other than passive component are sucked out.This is resurveyed evacuation aperture 17 and is located at the 46th station, and contingency can be allowed to survey
Occur when examination for passive component all on the dividing disc 30 to be all discharged in the case of machine or other factors cause to shut down,
In order to avoid passive component not after tested is packaged.
The output track 70, set on the dividing disc 30 transport passive component path on, and be located at the cleaner unit 60 it
Afterwards.The output track 70 sequentially transmits outward for will test completion and dipole inversion into passive component astern.
The ink jet unit 71 is available for spraying inspection on the passive component that detection is completed positioned at the top of the output track 70
Survey qualified symbol.
The CCD ink-jet detection unit 72, positioned at the output track 70 top and and be located at the ink jet unit 71 after, can
It is whether clear for the detection qualification symbol on detection passive component.
It please refers to shown in Fig. 3, it is indicated that the interlayer tester 40 has several probes 400 of synchronization lifting, several probes
The downside of 400 corresponding short slots 31 in the dividing disc 30.Several probes 400 can contact the corresponding short slot 31 when rising
In passive component to carry out pressurising and detect corresponding data.And the structure of the series inductance/resistance tester 42 with
The interlayer tester 40 is identical, is only that the data of test are different.
It please refers to shown in Fig. 4, it is indicated that the D.C. resistance tester 41 has several probes 410 of synchronization lifting, this is several
Probe 410 downsides in the corresponding short slot 31 of the dividing disc 30, which can contact this when rising corresponding scarce
Passive component in slot 31 is to carry out pressurising and detect corresponding data.And first polarity tester 43 and the second polarity
The structure of tester 45 is identical as the D.C. resistance tester 41, is only that the data of test are different.
It please refers to shown in Fig. 5, it is indicated that the polarity switch 44 has a rotatable revolving part 440, the revolving part 440
In the outside of the dividing disc 30, in the top surface of the revolving part 440 have extend through the opening-like tank 441 in two opposite sides with
Accommodate the passive component.Cooperation is equipped with two insufflation unit (not shown) and is located at the interior of the revolving part 440 on the board 10
Side and outside, position is in the insufflation unit of inside for the passive component of the pole reversal is blown to this by the short slot 31 of the dividing disc 30
In the tank 441 of revolving part 440, what the insufflation unit of position on the outside can be positive by the polarity through the revolving part 440 rotation 180 degree
Passive component is blown back in the short slot 31 of the dividing disc 30 by the tank 441 of the revolving part 440.
Passive component automatic detection mechanism provided by the utility model can be sequentially disposed at the dividing disc 30 fortune by those
Send interlayer tester 40, D.C. resistance tester 41, the series inductance/resistance tester 42, first on the path of passive component
The passive component of polarity tester 43, the second polarity tester 45 and 50 pairs of CCD appearance detector processes carry out various data and
The detection of appearance makes it that can obtain the test of the interlayer of the passive component, D.C. resistance test, series electrical in same board
The related datas such as sense/resistance test, polarity test, appearance detection, for being conducive to carry out the Rapid Screening of non-defective unit and defective products.And
And the impurity such as dust other than passive component are sucked out using the cleaner unit 60, and can will by polarity switch 44
Reversed passive component is converted into forward direction, so as to packaging operation later.So the detection efficiency of passive component can be substantially improved
And the acquisition cost of equipment can be reduced.
Claims (9)
1. a kind of passive component automatic detection mechanism comprising board, feed module, dividing disc, interlayer tester, D.C. resistance
Tester, series inductance/resistance tester, the first polarity tester, polarity switch, the second polarity tester, the inspection of CCD appearance
Survey device and output track, wherein
The feed module is set on the board sequentially to forward several passive components；
The dividing disc is very little clockwise to be located on the board with turning, and the circumferential surface of the dividing disc is equipped with several short slots at equal intervals, the segmentation
The very little gyration of disk is a lattice, make each short slot can one passive component from the feed module of received in sequence, and it is its is suitable
Hour hands transport；
The interlayer tester is set on the board, with the passive component to process carries out interlayer test and obtains passive component and carries out
Nondestructive resistance to electrical impact data；
The D.C. resistance tester system is set on the board and is located at after the interlayer tester, for the passive component to process
D.C. resistance test is carried out, to obtain the D.C. resistance data of passive component；
Series inductance/the resistance tester is set on the board and is located at after the D.C. resistance tester, for process
Passive component carries out series inductance/resistance test, to obtain the serial inductance and series impedance of passive component；
First polarity tester is set on the board and is located at after the series inductance/resistance tester, for process
Passive component carries out polarity test, to obtain the polar orientation of passive component；
The polarity switch is set on the board and is located at after first polarity tester, for will be through first polarity test
The reversed passive component that device detects is converted to forward direction；
Second polarity tester be located on the board and be located at the polarity switch after, for the passive component to process into
Row polarity test, to determine the polar orientation of passive component；
The CCD appearance detector is set on the board and is located at after second polarity tester, for capturing the passive of process
The image of component and the inspection for carrying out appearance；
The output track is set on the board and is located at after the CCD appearance detector, for will test completion and dipole inversion
It is sequentially transmitted outward at positive passive component；
It is characterized in that, further including that an ink jet unit and a CCD ink-jet detection unit, the ink jet unit are located at the output track
Top is available for spraying the qualified symbol of detection on the passive component that detection is completed, which is located at the output
The top of track and and be located at the ink jet unit after, for detection passive component on detection qualification symbol it is whether clear.
2. passive component automatic detection mechanism as described in claim 1, which is characterized in that on the board there is an interlayer to survey
Try defective products tap, D.C. resistance test defective products tap, series connection an inductance measurement defective products tap, a series electrical
Resistance test defective products tap, a polarity test defective products tap and an appearance detect defective products tap, interlayer test
Defective products tap is located at after the interlayer tester, is discharged for interlayer is surveyed formula value beyond the defective products of critical field, should
D.C. resistance test defective products tap is located at after the D.C. resistance tester for D.C. resistance is tested the standard of overflowing out
The defective products of range is discharged, and series inductance test defective products tap is located at after the series inductance/resistance tester, for
Series inductance test value is discharged beyond the defective products of critical field, series resistance test defective products tap is located at the series connection
After inductance/resistance tester, for series resistance test value to be discharged beyond the defective products of critical field, the polarity test is not
Non-defective unit tap is located at after second polarity tester but is located at before the cleaner unit, for will be through second polarity test
Device is determined as the passive component discharge of polar orientation mistake, and appearance detection defective products tap is located at the CCD appearance detector
Later but it is located at before the cleaner unit, for that will detect appearance passive component row defective through the CCD appearance detector
Out.
3. passive component automatic detection mechanism as claimed in claim 2, which is characterized in that the testing agency has further included one
Cleaner unit, the cleaner unit are set on the board and are located at after the CCD appearance detector, for will remove passive group in short slot
Impurity other than part is sucked out.
4. passive component automatic detection mechanism as claimed in claim 3, which is characterized in that resurveyed on the board with more one
Evacuation aperture, this is resurveyed evacuation aperture and is located at after the cleaner unit, can work as machine in generation or other factors cause the situation of shutdown
It is lower that passive component all on the dividing disc is all discharged.
5. passive component automatic detection mechanism as claimed in claim 4, which is characterized in that on the dividing disc there are 50 lattice to lack
Slot, and 50 stations are respectively defined as, it is then suitable to be defined as the 1st station to the short slot at the just feed module charging
Hour hands are incremented by station until the 50th station, the interlayer tester are located at the 6th station according to more, which tests defective products and hole location is discharged
In the 8th station, which is located at the 10th station, and D.C. resistance test defective products tap is located at the 12nd work
Position, the series inductance/resistance tester are located at the 14th station, and series inductance test defective products tap is located at the 17th station,
Series resistance test defective products tap is located at the 19th station, which is located at the 21st station, which turns
Parallel operation is located at the 24th station, which is located at the 27th station, which is located at the 29th
Station, the CCD appearance detector are located at the 30th station, and appearance detection defective products tap is located at the 31st station, the dust suction list
Member is located at the 33rd station, this is resurveyed evacuation aperture and is located at the 46th station.
6. passive component automatic detection mechanism as claimed in claim 5, which is characterized in that the board is equipped with several air blowings
Unit, several insufflation units are correspondingly arranged at above-mentioned each defective products tap, the defective products in the short slot of dividing disc are blown
Enter in corresponding defective products tap.
7. passive component automatic detection mechanism as claimed in claim 5, which is characterized in that the interlayer tester, which has, to be synchronized
Several probes of lifting, several probe positions can connect when rising in the downside of the corresponding short slot of the dividing disc, several probes
The passive component in the corresponding short slot is touched to carry out pressurising and detect corresponding data.
8. passive component automatic detection mechanism as claimed in claim 5, which is characterized in that the D.C. resistance tester has
Several probes of synchronization lifting, several probe positions are in the downside of the corresponding short slot of the dividing disc, when which rises
The passive component in the corresponding short slot be can contact to carry out pressurising and detect corresponding data.
9. passive component automatic detection mechanism as claimed in claim 5, which is characterized in that the polarity switch has and can turn
A dynamic revolving part, the revolving part are located at the outside of the dividing disc, have in the top surface of the revolving part and penetrate into two opposite sides and be in
A ringent tank to accommodate the passive component, the board be equipped with two insufflation units be located at the revolving part inside and
Outside, position is in the insufflation unit of inside for the passive component of the pole reversal is blown to the revolving part by the short slot of the dividing disc
In tank, the insufflation unit of position on the outside can be by the passive component of the polarity forward direction through revolving part rotation 180 degree by the rotation
The tank of part is blown back in the short slot of the dividing disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820156151.XU CN208156138U (en) | 2018-01-30 | 2018-01-30 | Passive component automatic detection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820156151.XU CN208156138U (en) | 2018-01-30 | 2018-01-30 | Passive component automatic detection mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208156138U true CN208156138U (en) | 2018-11-27 |
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ID=64382111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201820156151.XU Active CN208156138U (en) | 2018-01-30 | 2018-01-30 | Passive component automatic detection mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109813724A (en) * | 2019-01-28 | 2019-05-28 | 无锡立赫智能科技有限公司 | A kind of capacitor appearance automatic fraction collector |
| CN116031170A (en) * | 2022-05-24 | 2023-04-28 | 太仓市晨启电子精密机械有限公司 | Button diode test row is to seal color circle machine |
-
2018
- 2018-01-30 CN CN201820156151.XU patent/CN208156138U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109813724A (en) * | 2019-01-28 | 2019-05-28 | 无锡立赫智能科技有限公司 | A kind of capacitor appearance automatic fraction collector |
| CN116031170A (en) * | 2022-05-24 | 2023-04-28 | 太仓市晨启电子精密机械有限公司 | Button diode test row is to seal color circle machine |
| CN116031170B (en) * | 2022-05-24 | 2023-11-14 | 太仓市晨启电子精密机械有限公司 | Button diode test row is to seal color circle machine |
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