Utility model content
The technical problem to be solved by the present invention is to provide a kind of heat generating component system for realizing mechanical automation production
Make device.
Technical solution adopted by the utility model to solve its technical problems is:A kind of heat generating component manufacturing device is provided,
Including base, the rotating mechanism being arranged on the base, clamping device and shearing mechanism;
The rotating mechanism includes the first support that can move back and forth on the base, is arranged in the first support
And the rotatable rotary shaft of relatively described first support, axially across rotating shaft center's through-hole and the support that can move back and forth
Pipe and the heating wire clamp assemblies for being used to clamp heating wire wire rod being arranged in the rotary shaft;
One end that the support tube passes through the rotary shaft is equipped with the bobbin for the coiling of heating wire wire rod thereon, the branch
The inside of stay tube is equipped with the passing channel for being through to the bobbin, and cotton thread passes through the support tube and stretches out the bobbin;
The clamping device is oppositely arranged with the heating wire clamp assemblies, and clamping heating wire wire rod is clamped far from heating wire
The other end and clamping cotton thread of component pass through one end of the bobbin;
The heating wire clamp assemblies rotate under the drive that the rotary shaft rotates around the support tube, by heating wire
Wire rod is wound on formation helical form heating wire on the bobbin;The support tube drives helical form relative to rotary shaft movement
Heating wire is detached from coiling pipe sleeve to cotton thread, forms heating wire component;
The shearing mechanism is located at the side of the heating wire clamp assemblies, clamps heating wire component and by heating wire component
It is cut from cotton thread.
Preferably, the heating wire clamp assemblies include the pedestal being fixed in the rotary shaft, are fixed on the pedestal
On the first folder, be rotatably provided on the pedestal and second folder opposite with first folder and connection simultaneously
Second folder rotation is driven to push component with what the folding of the first folder folded up hair line material;
It is described push component include connection the second folder first end and can move back and forth pushing block, be connected to described push away
Holder between block and the second folder second end;The holder far from piercing into first folder at the top of the pushing block,
Limit the positioning in coiling of heating wire wire rod.
Preferably, the pedestal, which is equipped with, pre-tightens component, the side for pre-tightening component and being located at second folder, pushing tow
Second folder, so that second folder is remained closed in closed state clamps fever silk thread in first folder side
Material.
Preferably, the second end of second folder be equipped with feed wheel, the heating wire wire rod by the feed wheel around
On to the bobbin.
Preferably, the rotating mechanism further includes connecting and driving the first motor of the rotary shaft rotation, pass through screw rod
Connect the second motor of the first support;The first motor is arranged in the first support;The second motor rotation,
The first support is driven to move back and forth on the base by the screw rod.
Preferably, the rotating mechanism further includes the fixation bracket that can move back and forth on the base, connection and drives
The first cylinder that the fixed bracket moves back and forth;One end of the support tube is fixed on the fixed bracket, and the other end is worn
Cross the rotary shaft.
Preferably, the clamping device includes the first finger cylinder, second finger cylinder, for clamping heating wire wire rod one
The first clamp at end and second clamp for clamping cotton thread;The hand of first finger cylinder is arranged in the first clamp
In finger portion, opened and closed with finger section;The second clamp is arranged in the finger section of the second finger cylinder, opens with finger section
It closes;
The second clamp is located at side of the first clamp far from the heating wire clamp assemblies.
Preferably, the clamping device further includes the second support being mounted on the base, first finger cylinder
It is arranged in the second support with second finger cylinder.
Preferably, the shearing mechanism includes the third finger cylinder that can move back and forth on cotton thread line sending direction, setting
Cotton thread clip and cutting component in the finger section of the third finger cylinder;The cotton thread clip and cutting component difference
With the finger section synchronous on-off of the third finger cylinder;
The cutting component is located at side of the cotton thread clip far from the heating wire clamp assemblies.
Preferably, the shearing mechanism further includes the second gas for connecting and the third finger cylinder being driven to move back and forth
Cylinder.
The beneficial effects of the utility model:By the mutual cooperation of rotating mechanism, clamping device and shearing mechanism, complete
It the coiling of heating wire wire spiral and is assembled on cotton thread, the mechanization for realizing the heat generating component for electronic cigarette is given birth to automatically
It produces, significantly improving production efficiency and product qualification rate.
Specific embodiment
For a clearer understanding of the technical features, objectives and effects of the utility model, now control attached drawing is detailed
Illustrate specific embodiment of the present utility model.
As shown in Figure 1, 2, the heat generating component manufacturing device of an embodiment of the present invention, it may include base 10, setting exist
Rotating mechanism 20, clamping device 30 and shearing mechanism 40 on base 10.Heat generating component be used for electronic cigarette, including drain cotton with
And it is wrapped in the helical form heating wire on drain cotton, helical form heating wire is formed by linear heating wire wire rod coiling, drain
Cotton is formed by cotton thread.Rotating mechanism 20 forms helical form heating wire for clamping heating wire wire rod 1, by 1 coiling of heating wire wire rod
And by its set to cotton thread 2, clamping device 30 is for fixing one end of heating wire wire rod 1 in heating wire 1 coiling of wire rod;It cuts
Breaking mechanism 40 is used for coiling and the heat generating component that is assembled to form is cut from cotton thread 2, forms single heat generating component.
Support construction of the base 10 as entire manufacturing device, each mechanism are arranged in the base by mutual cooperation relationship
On 10.
Rotating mechanism 20 may include first support 21, rotary shaft 22, support tube 23 and heating wire clamp assemblies 24.Rotation
Axis 22 is arranged in first support 21 and opposite first support 21 is rotatable (circular-rotation), and first support 21 can on base 10
Move back and forth (horizontal direction), so that rotary shaft 22 thereon be driven to move back and forth.Support tube 23 is axially across in rotary shaft 22
Heart through-hole will not rotate vacantly at the center of rotary shaft 22 with rotary shaft 22.Also, 23 relative rotation axi 22 of support tube may be used also
Move back and forth in the horizontal direction.Heating wire clamp assemblies 24 are used to clamp heating wire wire rod, are arranged in rotary shaft 22, with
Rotary shaft 22 rotation and around support tube 23 rotate.
Wherein, one end that support tube 23 passes through rotary shaft 22 is equipped with the bobbin 231 for 1 coiling of heating wire wire rod thereon.
After heating wire clamp assemblies 24 clamp heating wire wire rod 1, the other end of heating wire wire rod 1 is solid by the clamping of clamping device 30
It is fixed;Heating wire clamp assemblies 24 rotate under the drive that rotary shaft 22 rotates around support tube 23, and heating wire wire rod 1 is wound on
Helical form heating wire is formed on bobbin 231.Coiling simultaneously, first support 21 by mobile backwards to 231 direction of bobbin,
Rotary shaft 22 and heating wire clamp assemblies 24 thereon is driven also to move, so that heating wire wire rod 1 is axial along bobbin 231
Coiling is thereon.
The inside of support tube 23, which is equipped with, is through to the passing channel of bobbin 231, cotton thread 2 pass through support tube 23 stretch out around
Spool 231.One end that cotton thread 2 stretches out bobbin 231 is gripped by clamping device 30.The periphery of bobbin 231 is slightly
Greater than the diameter of cotton thread 2, after the completion of helical form heating wire coiling, by 23 relative rotation axi 22 of support tube to backwards to clamping machine
The direction of structure 30 is mobile (it can be appreciated that rearward moving), and helical form heating wire is driven to be detached from and cover from bobbin 231
To cotton thread 2, heating wire component is formed with the cotton thread part at place.
As shown in Figure 2,3, heating wire clamp assemblies 24 include the pedestal 241 being fixed in rotary shaft 22, are fixed on pedestal
The first folder 242 on 241, be rotatably provided on pedestal 241 and second folder 243 opposite with the first folder 242, with
And it connects and drives the rotation of the second folder 243 to push component with what the folding of the first folder 242 folded up hair line material 1.Wherein,
Pedestal 241 is fixed on the end face of rotary shaft 22 by fastening assemblies such as bolts.Second folder 243 is mounted on bottom by connecting shaft
On seat 241, opposite pedestal 241 can be rotated clockwise or counterclockwise, to open and close in 242 side of the first folder, with the first folder
242 form the clip of clamping heating wire wire rod 1.What is formed between first folder 242 and the second folder 243 folds up hair wire rod 1
Gripping channel and bobbin 231 axial direction it is perpendicular, thus heating wire wire rod 1 with the direction coiling of vertical bobbin 231 its
On.
Push component include connect 243 first end of the second folder and can move back and forth pushing block 244, be connected to pushing block 244
Holder 245 between 243 second end of the second folder.Holder 245 pierces into the first folder 242 far from the top of pushing block 244, limitation
The positioning in coiling of heating wire wire rod 1.
In the present embodiment, the first folder 242 is the vertically intermediate plate on pedestal 241;The first end of second folder 243 and
Second end is connected with L shape, second end direction and the retractable side in the first folder 242.It is put with Fig. 3 heating wire clamp assemblies 24
For setting direction, when heating wire wire rod 1 is held between the first folder 242 and the second folder 243, it is placed in holder 245 and first
Between the cam of folder 242, it will not be moved up and down along the short transverse of the first folder 242.Reset bullet is additionally provided on holder 245
Spring plays reset response after mobile to holder 245.
Pushing block 244 is mobile to separate first folder, 242 direction, and the second rotation counterclockwise of folder 243 is pushed in moving process
Dynamic, the second end of the second folder 243 forms opening state far from the first folder 242;The reverse movement of pushing block 244 resets, and pushes top
Son 245 is mobile to 242 direction of the first folder, pushes the second end of the second folder 243 to close in 242 side of the first folder, will generate heat
Silk thread material 1 clamps.
In addition, the second end of the second folder 243 is equipped with feed wheel 246,1 feed friction of heating wire wire rod when reducing coiling
Power;Heating wire wire rod 1 passes through on 246 coiling bobbin 231 of feed wheel.
Further, it is additionally provided on pedestal 241 and pre-tightens component 247, positioned at the side of the second folder 243.In the second folder
243 when closing at the first 242 side of folder, the second folder of pushing tow 243, so that the second folder 243 is remained closed in the first folder
242 sides clamp heating wire wire rod 1.Pre-tightening component 247 may include the preload bullet for pre-tightening plate and one end and being fixed on pre- part plate
Spring, the other end of preloading spring abut the first end of the second folder 243.
Further, as shown in Fig. 1,4, rotating mechanism 20 further includes the first motor for connecting and rotary shaft 22 being driven to rotate
25, pass through the second motor 26 of screw rod connection first support 21 (not shown).First motor 25 is arranged in first support 21, the
The output shaft of one motor 25 connects rotary shaft 22 by synchronous belt 251, so that rotary shaft 22 be driven to rotate synchronously.Second motor 26
By screw rod connect first support 21, the second motor 26 rotation when by screw rod drive first support 21 on base 10 back and forth
Mobile, the mobile first motor 25 also driven simultaneously thereon of first support 21, rotary shaft 22 etc. are mobile.
Cylinder and pulling seat are additionally provided in first support 21, pulling seat is connect with cylinder, and is also connected by pull rod and pushing block 244
It connects, to drive a series of actions such as pulling seat, pull rod to drive pushing block 244 mobile by cylinder movement.
Further, rotating mechanism 20 further includes the fixation bracket 27 that can move back and forth on base 10, connects and drives solid
The first cylinder 28 that fixed rack 27 moves back and forth.Bracket 27 is fixed on base 10 positioned at the side of first support 21, and
Rotary shaft 22 is backwards to the side of heating wire clamp assemblies 24.One end of support tube 23 is fixed on fixed bracket 27, and the other end is worn
Cross rotary shaft 22.After the completion of helical form heating wire coiling, the movement of the first cylinder 28 drives fixed bracket 27 to far from rotary shaft
22 direction is mobile, and helical form heating wire is made to be detached from and be covered to cotton thread 2 from bobbin 231.
As shown in Fig. 1,2, on base 10, the corresponding heating wire clamp assemblies 24 of clamping device 30 are located at rotating mechanism
20 side, and clamping device 30 is oppositely arranged with heating wire clamp assemblies 24, convenient for clamping heating wire wire rod 1 far from fever
The other end of silk clamp assemblies 24.
In conjunction with Fig. 1,2,5, clamping device 30 may include the first finger cylinder 31, second finger cylinder 32, for clamping hair
The first clamp 33 of 1 one end of heated filament wire rod and second clamp 34 for clamping cotton thread 2.First clamp 33 is arranged first-hand
In the finger section for referring to cylinder 31, opened and closed with finger section;Second clamp 34 is arranged in the finger section of second finger cylinder 32, with
Finger section folding.According to being covered to cotton thread 2 again after the first coiling of heating wire wire rod 1, first clamp 33 is close to heating wire clamp assemblies
24, second clamp 34 is located at side of the first clamp 33 far from heating wire clamp assemblies 24.Heating wire wire rod 1 is placed in fever
After silk clamp assemblies 24, one end of stretching is gripped by first clamp 33, and the other end is clamped simultaneously by heating wire clamp assemblies 24
It can be wound on bobbin 231 with the rotation of heating wire clamp assemblies 24.Second clamp 34 will stretch out the cotton thread of bobbin 231
2 one end grip.
Clamping device 30 may also include the second support 35 being mounted on base 10, the first finger cylinder 31 and second-hand
Refer to that cylinder 32 is arranged in second support 35, is fixed on base 10 by second support 35, and 31 He of the first finger cylinder
Second finger cylinder 32 is fixed on the different location of second support 35, the folder so that first clamp 33 and second clamp 34 can be staggered
Hold different articles.
Again as shown in Figure 1, 2, shearing mechanism 40 is located at the side of heating wire clamp assemblies 21, is spaced phase with clamping device 30
It is right, for clamping heating wire component and cutting heating wire component from cotton thread 2.
In conjunction with Fig. 1,2,6, shearing mechanism 40 may include the third finger cylinder that can move back and forth on 2 line sending direction of cotton thread
41, the cotton thread clip 42 in the finger section of third finger cylinder 41 is set and cuts component 43.Cotton thread clip 42 is for pressing from both sides
Hold cotton thread 2, cut component 43 for cutting the heat generating component of formation from cotton thread 2, cotton thread clip 42 and cut component 43 and
Finger section synchronous on-off in third finger cylinder 41.It cuts component 43 and is located at cotton thread clip 42 far from heating wire clamp assemblies 14
Side, changing cutting component 43 may include openable and closable two cutters, and two cutters are oppositely arranged to form cutting clip.It is pressed from both sides in cotton thread
It is mobile to the direction far from heating wire clamp assemblies 14 with third finger cylinder 41 after son 42 clamps cotton thread 2, to cotton thread 2 into
Row pulls.
Further, shearing mechanism 40 further includes the second cylinder for connecting and third finger cylinder 41 being driven to move back and forth
44.In the present embodiment, the second cylinder 44 uses three axis cylinders.Third finger cylinder 41 is fixed on slide 45, and slide 45 connects
The output shaft of second cylinder.The output shaft expanding-contracting action of second cylinder 44 drive slide 45 and its third finger cylinder 41 in machine
Move back and forth on seat 10, realize third finger cylinder 41 and cotton thread clip 42 thereon and cuts component 43 close to or far from fever
Silk clamp assemblies 14.
For the heat generating component manufacturing device of the utility model when manufacturing heat generating component, cotton thread 2 passes through support tube 23 and coiling
Pipe 231, the one end for being pierced by bobbin 231 are gripped by the second clamp 34 of clamping device 30.Line with heating function wire rod 2 is placed
In heating wire clamp assemblies 24, heating wire clamp assemblies 24 clamp one end of heating wire wire rod feeding, and the other end passes through clamping machine
The first clamp 33 of structure 30 grips.The work of first motor 25 drives rotary shaft 22 to rotate by synchronous belt 251, heating wire folder
It holds component 24 to rotate around support tube 23, heating wire wire rod 1 is wound on formation helical form heating wire on bobbin 231.Around
Simultaneously, the work of the second motor 26 drives first support 21 to mobile backwards to 231 direction of bobbin to line, drives rotary shaft 22 and thereon
Heating wire clamp assemblies 24 it is mobile so that heating wire wire rod 1 along the axial coiling of bobbin 231 thereon.
After the completion of helical form heating wire coiling, the work of the first cylinder 28 drives fixed bracket 27 and the opposite rotation of support tube 23
Shaft 22 drives helical form heating wire to be detached from and covered to cotton thread 2 from bobbin 231 to backwards to the movement of the direction of clamping device 30
On, heating wire component is formed with the cotton thread part at place.
Third finger cylinder 41 acts the cotton thread part for clamping cotton thread clip 42 in heating wire component, at this time second clamp
34 unclamp the clamping to cotton thread 2;The work of second cylinder 44 drives third finger cylinder 41 to far from the movement of 20 direction of rotating mechanism
(the mobile length apart from least one heat generating component), while cotton thread clip 42 takes heating wire component pulling out of, then
Cotton thread clip 42 unclamps clamping.Second cylinder 44, which resets, drives third finger cylinder 41 mobile to close 20 direction of rotating mechanism,
Cotton thread clip 42 clamps cotton thread 2 again, and heat generating component cuts the side of component 43, cotton thread clip 42 by being taken to after pulling
Component 43 is cut while clamping cotton thread 2 also to act, and heat generating component is cut from cotton thread 2 and is fallen, the mechanization of heat generating component is completed
Manufacture.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, is applied directly or indirectly in
Other related technical areas are also included in the patent protection scope of the utility model.