CN208118097U - A kind of novel precast concrete lining segment stationary kiln flexible production line - Google Patents
A kind of novel precast concrete lining segment stationary kiln flexible production line Download PDFInfo
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- CN208118097U CN208118097U CN201820598998.3U CN201820598998U CN208118097U CN 208118097 U CN208118097 U CN 208118097U CN 201820598998 U CN201820598998 U CN 201820598998U CN 208118097 U CN208118097 U CN 208118097U
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Abstract
A kind of novel precast concrete lining segment stationary kiln flexible production line, is related to a kind of precast member for reinforcing bar concrete production line, especially precast concrete lining segment stationary kiln production line.It includes production system and steam-cured system, production system includes that production pours line, steam-cured system includes fixed steaming kiln, its key technology is fixed steaming kiln using two-door, production pours line connection section of jurisdiction and rests line, the outlet mounting production line mold crossing system of line is poured in production and section of jurisdiction line of resting is connect, section of jurisdiction rest line outlet install progressive die mold crossing system, fixed steaming kiln outlet installation depanning mold crossing system connection production pours line, progressive die mold crossing system is by being connected and fixed steaming kiln into kiln roller-way, depanning mold crossing system is connected and fixed steaming kiln by kiln discharge roller-way.The utility model mold investment flexibly, can complete manual work, production efficiency is higher and energy saving in the production line.
Description
Technical field
A kind of novel precast concrete lining segment stationary kiln flexible production line, is related to a kind of precast member for reinforcing bar concrete
Production line, especially precast concrete lining segment stationary kiln production line.
Background technique
Precast concrete lining segment line production system be broadly divided into stationary kiln (also referred to as " independent kiln ") line production system and
Logical kiln line production system two major classes.Wherein, stationary kiln line production system is a kind of flexible production line system, is mainly manifested in production
System and each self-retaining of steam-cured system have relative independentability, during production and mold circulation, production system and steam-cured system
The mutually indepedent operation of system, does not interfere with each other.Mold is transported in steaming kiln by carrier, steam-cured under static state, by heat-exchange system
PLC program control steam curing temperature curve, meet specification it is steam-cured to section of jurisdiction it is quiet stop, heat up, the technical requirements of constant temperature and cooling, mold
Input quantity can flexible modulation according to demand, produced conducive to the section of jurisdiction of different model and type and it is quick according to the market demand and
Accurately adjust production capacity；Logical kiln line production system is then a kind of rigid production line system, be mainly manifested in production system and
Steam-cured system has mutual linkage, and during production and mold circulation, production system and steam-cured system must operate simultaneously,
Section of jurisdiction need to be passed sequentially through the area Jing Ting, heating zone, flat-temperature zone and the cooling area of steam-cured system, the investment of mold by regulation flow beat
Quantity must match (number of molds is launched when producing rigid requirements) with the station of duct piece production line one by one, increase and decrease mold
When, it needs to produce station using station trolley polishing vacancy, production line could operate normally, and the high-volume suitable for single variety is raw
It produces.
Currently, stationary kiln production line is in actual use, it there is problems and need to solve：
1, production line station is less, pours on line in production and only has small part and rest station, is not able to satisfy section of jurisdiction and rests and wants
It asks, worker needs to carry out the manual works such as quadric-plastering in each steaming kiln, and working space is narrow and environment temperature often surpasses
It crosses 40 DEG C, large labor intensity and has certain security risk；
2, steaming kiln unilateral side is opened the door, and advanced kiln section of jurisdiction is in most inboard, laggard kiln section of jurisdiction outermost elder generation in outermost, kiln discharge
Out, go out after most inboard, be " first-in last-out, last in, first out " mode, lead to the steam-cured Time Inconsistency of section of jurisdiction in same kiln, first
The section of jurisdiction intensity of piece kiln discharge is lower, and there are certain fluctuations for section of jurisdiction steaming quality；
3, due to needing to carry out manual work in steaming kiln, into before kiln, it need to be aerated heat exchange, be cooled to operation temperature
Degree is warming up to the temperature for meeting curing requirements before section of jurisdiction is steam-cured again again, and energy consumption is higher, and the gradient of temperature process waiting time
It is longer, reduce production efficiency.
Summary of the invention
Problem to be solved in the utility model provides a kind of mold aiming above insufficient and puts into flexibly, in production line
On can complete manual work, production efficiency is higher and energy-efficient precast concrete lining segment stationary kiln line production system.
Its technical solution is as follows：
The utility model includes production system and steam-cured system, and production system includes that production pours line, and steam-cured system includes
Fixed steaming kiln, key technology are fixed steaming kiln using two-door, and production pours line connection section of jurisdiction and rests line, in life
It produces the outlet mounting production line mold crossing system for pouring line and section of jurisdiction line of resting is connect, the rest outlet of line is installed into section of jurisdiction
Mould mold crossing system, fixed steaming kiln outlet installation depanning mold crossing system connection production pour line, and progressive die mold is traversing
For system by being connected and fixed steaming kiln into kiln roller-way, depanning mold crossing system is connected and fixed steaming kiln by kiln discharge roller-way.
The production pours line and includes demoulding, cleaning oiling, dress steel reinforcement cage, checks, pours and vibrate, expect feed supplement and few portion clearly
Divide station of resting.
The mold crossing system uses endless-chain transverse-moving mechanism.
It is described to use separate transmission mode into kiln roller-way and kiln discharge roller-way.
Compared with prior art, the utility model has the advantages that：
1, the utility model production pours line connection section of jurisdiction and rests line, pours the outlet mounting production line mold of line in production
Crossing system and section of jurisdiction line of resting are connect, and in section of jurisdiction, progressive die mold crossing system is installed in the rest outlet of line, and fixed steaming kiln goes out
Mouth installation depanning mold crossing system connection production pours line, and progressive die mold crossing system is steam-cured by being connected and fixed into kiln roller-way
Kiln, depanning mold crossing system are connected and fixed steaming kiln by kiln discharge roller-way, the mold transhipment between production system and steam-cured system,
Realize that it combines logical by carrier (or main-auxiliary vehicle), into (out) kiln roller-way and into (out) mould mold crossing system coordinated operation
The advantages of kiln line production system, and the shortcomings that compensate for stationary kiln line production system, realize the flexible production of section of jurisdiction, segment die
Flexibly, production regulating power is strong for investment.
2, it rests line since production system increases section of jurisdiction, it is less to solve current stationary kiln production system production line station
The problem of, manual work can be completed in the production line, and worker no longer needs to carry out quadric-plastering etc. in each steaming kiln to make
Industry alleviates the labor intensity of worker, improves operating environment；Segment die is by traversing after production line simultaneously, by foot
The line of resting of enough station formation of resting, guarantees that section of jurisdiction is rested the time.
3, since worker no longer needs to carry out the operations such as quadric-plastering in each steaming kiln, so no longer needing to each steaming
Feeding kiln is aerated heat exchange, and after the kiln discharge of section of jurisdiction, the residual temperature of steaming kiln can utilize in next steam-cured circulation, and energy consumption is lower；Together
Shi Buzai needs that steaming kiln is waited to cool down and heat up, and production efficiency is substantially improved.
4, steaming kiln becomes two-door from original unilateral open the door, and a side door realizes solid into kiln, another side door kiln discharge
Kiln line production system is determined when section of jurisdiction is steam-cured into the mode of kiln and kiln discharge " first in first out, last-in, last-out ", guarantees same kiln inner tube
The piece steam-cured time is identical, and each section of jurisdiction intensity is identical when kiln discharge, eliminates section of jurisdiction steaming quality caused by due to the steam-cured time is different
Fluctuate situation.
5, in fixed steaming kiln, segment die remains static always during steam-cured, avoids in steam-cured mistake
In journey due to mold movement caused by section of jurisdiction extrados out-of-flatness, section of jurisdiction spillage and other issues.
6, during section of jurisdiction is steam-cured, steam curing temperature curve is controlled by heat-exchange system PLC program, meets specification to section of jurisdiction
The requirement of the technical parameters such as steam-cured heating rate, rate of temperature fall, limit thermostat temperature, the limit temperature difference.
7, the utility model mold crossing system (progressive die mold crossing system, depanning mold crossing system and production line mould
Have crossing system) endless-chain transverse-moving mechanism is used, 2 or multi-piece die can be kept on endless-chain transverse-moving mechanism, without back and forth
Ferry-boat, it is only necessary to be rotated by endless-chain to target production line (line of resting) direction, in automation control program or manual operation control
Under system, transmission mold to aiming station.
8, the propulsion system that roller bed conveying line is constituted into kiln roller-way and kiln discharge roller-way, using separate transmission mode, movement speed
It spends adjustable, can move forward or back, the movement of production flow beat or independent operating as needed, single movement can be followed.Into kiln roller
Road 7 or kiln discharge roller-way 2 can individual operation or independent operating, demand is transported according to mold and arbitrarily adjusts runing time and operation side
To, do not need centainly with production flow beat it is synchronous.
9, as the sub- vehicle of mold transfer tool and female vehicle, sub- vehicle has the function of mold jacking, convenient for mold move with
It places, can move on the rail in steaming kiln or be moved on regulation roller-way with female vehicle.Female vehicle and sub- vehicle form joint institution,
Realize mold in the movement and transfer in roller-way direction and two, vertical roller-way direction dimension.
Detailed description of the invention
Fig. 1 is the utility model structure diagram；
Fig. 2 is that the utility model produces the schematic diagram for pouring line using two；
Fig. 3, which is the utility model using two productions, pours line and two sections of jurisdiction are rested the schematic diagram of line.
Specific embodiment
Below with reference to embodiment, the utility model is described in further detail.
Referring to FIG. 1 to FIG. 3, the utility model includes production system and steam-cured system, production system include 1 or 2 (when
Production can be continued growing when being unsatisfactory for production requirement pours line) production pours line 3 (as shown in Fig. 2), and steam-cured system includes solid
Determine steaming kiln 6.Its key technology is fixed steaming kiln 6 using two-door, and production pours line 3 and connects 1 or 2 (when not
Section of jurisdiction can be continued growing and rest line by meeting section of jurisdiction and resting when requiring) section of jurisdiction rests line 4 (as shown in Figure 3), line 3 is poured in production
Outlet mounting production line mold crossing system 5 and section of jurisdiction line 4 of resting are connect, and are rested the outlet installation progressive die mold of line 4 in section of jurisdiction
Crossing system 8, the fixed outlet of steaming kiln 6 installation depanning mold crossing system 1 connection production pour line 3, the traversing system of progressive die mold
For system 8 by being connected and fixed steaming kiln 6 into kiln roller-way 7, depanning mold crossing system 1 is connected and fixed steaming kiln by kiln discharge roller-way 2
6。
The production pours line 3 and includes demoulding, cleaning oiling, dress steel reinforcement cage, checks, pours and vibrate, expect feed supplement and few clearly
It rests station part.
The mold crossing system uses endless-chain transverse-moving mechanism.
It is described to use driven separately mode into kiln roller-way 7 and kiln discharge roller-way 2.
One production cycle of the utility model is as follows：
By kiln discharge roller-way 2, using carrier or main-auxiliary vehicle transhipment mold, to depanning mold crossing system 1, (main-auxiliary vehicle is divided into
Sub- vehicle and female vehicle, sub- vehicle have the function of that mold jacking, moving and placing convenient for mold can move on the rail in steaming kiln
Or it is moved on regulation roller-way with female vehicle.Female vehicle and sub- vehicle form joint institution, realize mold in roller-way direction and vertical roller-way
The movement and transfer of two, direction dimension), mould is pushed away, into 1#Or 2#Production pours line 3 (1#Production pours line and 2#Production pours
Mold on line, which intersects, to advance), demoulding is passed sequentially through, cleaning oiling, dress steel reinforcement cage, checked, poured and vibrate, expect feed supplement clearly, is quiet
Station is supported, pushes away mould to production line mold crossing system 5, traversing pusher mould, mold is transported to section of jurisdiction and rests line 4, carries out secondary smears
Progressive die mold crossing system 8 is finally passed through in the operations such as face, by transporting mold extremely using carrier or main-auxiliary vehicle into kiln roller-way 7
It is steam-cured up to reaching demoulding strength under the fixed progress of steaming kiln 6 stationary state, complete a production cycle.Fig. 2 and Fig. 3 production
The same Fig. 1 of circulation process principle.Production pours line, section of jurisdiction is rested line and fixed steaming kiln and its station can be according to design need
It asks and increases and decreases its quantity.
Line production system described in Fig. 1 can flexibly put into 0~15 mold (7 segmentation section of jurisdiction), pour flow beat by
When 6min is calculated, the time of resting outside kiln is not less than 72min.
Line production system described in Fig. 2 can flexibly put into 0~13 mold (7 segmentation section of jurisdiction), pour flow beat by
When 6min is calculated, the time of resting outside kiln is not less than 90min.
Line production system described in Fig. 3 can flexibly put into 0~23 mold (7 segmentation section of jurisdiction), pour flow beat by
When 6min is calculated, the time of resting outside kiln is not less than 72min.
Production line described in Fig. 1~3 can also put into 6 segmentation segment dies, and mold input amount and time of resting can do accordingly
Adjustment, can be used as PC component, subway dispersing platform, the concrete prefabricated elements such as track plates and sleeper after the utility model is engineered
Production line use.
Claims (4)
1. a kind of novel precast concrete lining segment stationary kiln flexible production line, including production system and steam-cured system, production
System includes that production pours line (3), and steam-cured system includes fixed steaming kiln (6), it is characterised in that fixed steaming kiln (6) are using double
Side is opened the door, and production pours line (3) connection section of jurisdiction and rests line (4), traversing in the outlet mounting production line mold that production pours line (3)
System (5) and section of jurisdiction line (4) of resting are connect, and are rested outlet installation progressive die mold crossing system (8) of line (4) in section of jurisdiction, fixed
Steaming kiln (6) outlet installation depanning mold crossing system (1) connection production pours line (3), and progressive die mold crossing system (8) passes through
It is connected and fixed steaming kiln (6) into kiln roller-way (7), depanning mold crossing system (1) is connected and fixed steaming kiln by kiln discharge roller-way (2)
(6)。
2. novel precast concrete lining segment stationary kiln flexible production line according to claim 1, it is characterised in that production
Line (3) are poured to include demoulding, cleaning oiling, dress steel reinforcement cage, check, pour and vibrate, expect that feed supplement and part are rested station clearly.
3. novel precast concrete lining segment stationary kiln flexible production line according to claim 1, it is characterised in that mold
Crossing system uses endless-chain transverse-moving mechanism.
4. novel precast concrete lining segment stationary kiln flexible production line according to claim 1, it is characterised in that into kiln
Roller-way (7) or kiln discharge roller-way (2) use separate transmission mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820598998.3U CN208118097U (en) | 2018-04-25 | 2018-04-25 | A kind of novel precast concrete lining segment stationary kiln flexible production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820598998.3U CN208118097U (en) | 2018-04-25 | 2018-04-25 | A kind of novel precast concrete lining segment stationary kiln flexible production line |
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| CN208118097U true CN208118097U (en) | 2018-11-20 |
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| CN201820598998.3U Active CN208118097U (en) | 2018-04-25 | 2018-04-25 | A kind of novel precast concrete lining segment stationary kiln flexible production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509419A (en) * | 2019-09-12 | 2019-11-29 | 苏州交通工程集团有限公司 | A kind of section of jurisdiction flexible production line |
| CN111300626A (en) * | 2020-02-28 | 2020-06-19 | 江苏丰和隧道设备有限公司 | Shield constructs production line of section of jurisdiction |
| CN115157423A (en) * | 2022-07-21 | 2022-10-11 | 中铁一局集团天津建设工程有限公司 | Method, system and terminal for predicting optimal steam curing time of prefabricated shield segment |
-
2018
- 2018-04-25 CN CN201820598998.3U patent/CN208118097U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509419A (en) * | 2019-09-12 | 2019-11-29 | 苏州交通工程集团有限公司 | A kind of section of jurisdiction flexible production line |
| CN111300626A (en) * | 2020-02-28 | 2020-06-19 | 江苏丰和隧道设备有限公司 | Shield constructs production line of section of jurisdiction |
| CN115157423A (en) * | 2022-07-21 | 2022-10-11 | 中铁一局集团天津建设工程有限公司 | Method, system and terminal for predicting optimal steam curing time of prefabricated shield segment |
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