CN103471305B - A kind of casting, forging high efficiency cooling bootstrap system - Google Patents
A kind of casting, forging high efficiency cooling bootstrap system Download PDFInfo
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- CN103471305B CN103471305B CN201310423613.1A CN201310423613A CN103471305B CN 103471305 B CN103471305 B CN 103471305B CN 201310423613 A CN201310423613 A CN 201310423613A CN 103471305 B CN103471305 B CN 103471305B
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Abstract
The present invention relate to a kind of can conservative control cooling velocity by the casting of cooling residual heat recycling, forging high efficiency cooling bootstrap system, comprise cooling chamber, heat exchanger, water storage closed circuit, UTILIZATION OF VESIDUAL HEAT IN loop and switch board, be provided with guide rail, cooling bench, cold air inlet channel and hot-air outlet passageway in described cooling chamber, hot-air outlet passageway is communicated with the escape pipe outside cooling chamber; Be provided with hot-air heat transfer path, water storage transmission channels and UTILIZATION OF VESIDUAL HEAT IN medium transmission channels in described heat exchanger, the inlet communication of escape pipe and hot-air heat transfer path, the outlet of hot-air heat transfer path is provided with blast pipe, and described blast pipe is provided with air-introduced machine; Water storage closed circuit comprises the closed cycle pipeline respectively with the import of water storage transmission channels and outlet, and circulation line is provided with circulating pump, on the circulation line at described circulating pump two ends, be respectively equipped with control valve; The turnover of UTILIZATION OF VESIDUAL HEAT IN medium transmission channels is communicated with bootstrap system respectively with outlet.
Description
Technical field
The present invention relates to high temperature work-piece cools residual neat recovering system, particularly one casting, forging high efficiency cooling bootstrap system.
Background technology
Announce and implement 2008 " Energy Conservation Law of the People's Republic of China ", country just constantly promotes enterprise and reduces output value energy consumption and energy consumption of unit product, eliminate highly energy-consuming production technology and equipment, encourage, help the power-saving technologies such as industrial enterprise's UTILIZATION OF VESIDUAL HEAT IN, accelerate the mode of production and the consumption mode that form energy-conserving and environment-protective, strengthen the capability of sustainable development.The technique that cools before iron and steel, machinery production industry must carry out workpiece transport after producing steel ingot, casting, forger part or before next procedure production, will a large amount of heat energy of release in the process that cools, to be directly discharged in environment and not only to cause energy waste but also to causing environmental pollution.
In production, foundry goods after being cast, before knockout, all needs certain cool time, after casting solidification, and can knockout.Cool too fast foundry goods easily to crack, therefore the cooling velocity of foundry goods must meet the requirement of process for cooling.But in order to enhance productivity, accelerate place and sandbox turnover, cool time must be shortened again, so controlled very important to cool time as far as possible.The iron casting workshop of mechanical production line, the casting mold after cast is in the process of mould conveyer conveying, realize gravity-flow ventilation cooling.Forging cooling is requisite operation in Forging Technology process, because cooling after forged is improper in production, often makes forging warpage, and case hardness raises, and even cracks.For ensureing forging quality, often the forging after forging is put in atmosphere cooling naturally, the method cooling velocity is uncontrollable, easily causes workpiece quality problem, and cooling residual heat to be all discharged in environment and not only to cause energy waste but also contaminated environment.Or the forging after forging is imbedded filling in the melt pit of the less sand of thermal conductivity, slag, lime or asbestos carry out cooling also known as hole cold, but this method cooling velocity is slower, usually the medium-sized forging of medium carbon steel, alloy tool steel and most of low-alloy steel is only applicable to, and carbon, C steel forgings is cheated cold again after needing first air cooling to 700 DEG C-650 DEG C, and heat still all wastes.Put into the heating furnace of 500 DEG C one 700 DEG C again or by the forging after forging immediately, with stove cooling (claiming: stove is cold), this is one cooling means the most slowly, be suitable for the large forgings of medium carbon steel and low-alloy steel and the strength member of high-alloy steel, though energy controlled cooling model speed, but heat is not still recycled, but also occupy the service efficiency of heating furnace.
Summary of the invention
The present invention is directed to existing production procedure and technology Problems existing, a kind of casting, forging high efficiency cooling bootstrap system are provided, be intended to the cooling velocity of cooling velocity requirement conservative control foundry goods by different workpieces or forging, avoid cracking at inside workpiece because work-piece cools speed is uncontrollable, be out of shape or the defect such as warpage, and by effective for work-piece cools waste heat recycling, improve the recycling rate of resource, reduce environmental pollution.
The object of the present invention is achieved like this, a kind of casting, forging high efficiency cooling bootstrap system, comprise cooling chamber, heat exchanger, water storage closed circuit, UTILIZATION OF VESIDUAL HEAT IN loop and switch board, guide rail and can the cooling bench of slippage on guide rail is provided with in described cooling chamber, cold air inlet channel and hot-air outlet passageway is respectively equipped with in described cooling chamber, described cold air inlet channel is communicated with the air inlet pipe outside cooling chamber and air inlet pipe is provided with intake valve, and described hot-air outlet passageway is communicated with the escape pipe outside cooling chamber; Hot-air heat transfer path, water storage transmission channels and UTILIZATION OF VESIDUAL HEAT IN medium transmission channels is provided with in described heat exchanger, the inlet communication of described escape pipe and hot-air heat transfer path, the outlet of described hot-air heat transfer path is provided with blast pipe, and described blast pipe is provided with air-introduced machine; Described water storage closed circuit comprises the closed loop pipeline respectively with the import of water storage transmission channels and outlet, and described circulation line is provided with circulating pump, on the circulation line at described circulating pump two ends, be respectively equipped with control valve; The turnover of described UTILIZATION OF VESIDUAL HEAT IN medium transmission channels is communicated with bootstrap system respectively with outlet.
Casting of the present invention, forging high efficiency cooling bootstrap system operation principle are: the guide rail in cooling chamber may extend to casting or forging line on so that cooling bench along guide rail by high temperature workpiece handling to be cooled in cooling chamber.During work, whole system divides three tunnels, the first via take air-introduced machine as circulation power, cooling-air enters cooling chamber from intake valve through air inlet pipe and cold air inlet channel, workpiece on cooling bench is cooled, the cooling residual heat of workpiece by the air heat in cooling chamber, by the high-temperature gas that heats from hot-air outlet passageway be drawn out of cooling chamber through escape pipe enter heat exchanger hot-air heat transfer path and after there is heat trnasfer in heat exchanger and heat released gas temperature reduce and discharge through air-introduced machine from escape pipe; Second tunnel is water storage closed circuit, and water temperature raises and by the ringing of circulating pump, the water temperature in whole closed circuit raised gradually and by heat storage in closed circuit by the heat that the water storage in this loop absorbs the release of hot-air heat transfer path from the water storage transmission channels of heat exchanger through heat exchange; 3rd tunnel is UTILIZATION OF VESIDUAL HEAT IN loop, when UTILIZATION OF VESIDUAL HEAT IN loop needs hot water output, the medium that normal-temperature water or UTILIZATION OF VESIDUAL HEAT IN will heat enters heat exchanger from the import of UTILIZATION OF VESIDUAL HEAT IN heat transfer path, discharge from the outlet of UTILIZATION OF VESIDUAL HEAT IN transmission channels in UTILIZATION OF VESIDUAL HEAT IN transmission channels with after the high-temperature medium in heat exchanger and water storage closed circuit generation heat exchange raised temperature, constantly carry out UTILIZATION OF VESIDUAL HEAT IN.Cooling residual heat recycling system of the present invention, can the cooling-air inlet of controlled cooling model indoor and air circulation speed thus control the cooling velocity of workpiece by the exhaust air rate controlling air-introduced machine, both can improve the cooling velocity of workpiece, and also avoid workpiece and produce the defect such as crackle and warpage because cooling velocity is uncontrollable; High-temperature gas after simultaneously cooling workpiece by heat storage or through bootstrap system Appropriate application, thus can avoid the waste of cooling residual heat and the thermal pollution to environment by the heat exchange action of heat exchanger.
Cooling velocity for ease of the indoor workpiece each position of controlled cooling model is even, described cold air inlet channel is provided with some air inlets and is arranged at the below of cooling chamber, described hot-air outlet passageway is provided with some exhaust outlets and is arranged at the top of cooling chamber, in described air inlet pipe be respectively equipped with the temperature sensor one and temperature sensor two that are connected with switch board near the exhaust outlet above cooling chamber; Described steam outlet pipe with gland steam exhauster is respectively equipped with the temperature sensor three and temperature sensor four that are connected with switch board, described air-introduced machine is the frequency converting induced draft fan controlled by switch board.In native system, according to the process for cooling rate request of workpiece, control the motor rotation frequency of frequency converting induced draft fan by switch board and regulate exhaust air rate, and accurately controlled the cooling velocity of workpiece further by switch board by the monitoring of cooling chamber inlet and outlet temperature.
For improving the heat exchanger effectiveness of heat exchanger further, the water storage closed circuit of the described water storage transmission channels port of export is provided with the temperature sensor five be connected with switch board, the import of described UTILIZATION OF VESIDUAL HEAT IN transmission channels with the pipeline of outlet is respectively equipped with the temperature sensor six and temperature sensor seven that are connected with switch board.
For ensureing that water storage closed circuit runs reliably and with long-term, described circulating pump is arranged in parallel two-way on water storage closed circuit, and every circulating pump two ends, road are respectively equipped with control valve, described circulating pump and control valve respectively with switch board connection control.During the circulating pump work of this two-way parallel connection, one is main one auxiliary, so that the normal operation of system when circulating pump fault or maintenance.
For operational factor and the amount of energy saving statistics of further precision monitoring system, described water storage closed circuit is provided with some Pressure gauges be connected with switch board, the inlet ductwork of described UTILIZATION OF VESIDUAL HEAT IN transmission channels with export pipeline is respectively equipped with the Pressure gauge, temperature sensor and the flowmeter that are communicated with switch board.
Accompanying drawing explanation
Fig. 1 is casting of the present invention, forging high efficiency cooling bootstrap system schematic diagram.
Wherein, 1 cooling chamber; 101 guide rails; 102 cooling benches; 103 cold air inlet channels; 104 hot-air outlet passageways; 2 heat exchangers; 3 water storage closed circuits; 301 circulating pumps; 302 control valves; 4 UTILIZATION OF VESIDUAL HEAT IN loops; 5 switch boards; 6 air inlet pipe; 7 intake valves; 8 escape pipes; 9 temperature sensors one; 10 temperature sensors two; 11 temperature sensors three; 12 temperature sensors four; 13 blast pipes; 14 air-introduced machines; 15 temperature sensors five; 16 temperature sensors six; 17 temperature sensors seven.
Detailed description of the invention
Be illustrated in figure 1 casting of the present invention, forging high efficiency cooling bootstrap system, comprise cooling chamber 1, heat exchanger 2, water storage closed circuit 3, UTILIZATION OF VESIDUAL HEAT IN loop 4 and switch board 5, guide rail 101 and can the cooling bench 102 of slippage on guide rail 101 is provided with in cooling chamber 1, cold air inlet channel 103 and hot-air outlet passageway 104 is respectively equipped with in cooling chamber 1, cold air inlet channel 103 is communicated with the air inlet pipe 6 outside cooling chamber 1 and air inlet pipe 6 is provided with intake valve 7, and hot-air outlet passageway 104 is communicated with the escape pipe 8 outside cooling chamber 1; Be provided with hot-air heat transfer path, water storage transmission channels and UTILIZATION OF VESIDUAL HEAT IN medium transmission channels in heat exchanger 2, the inlet communication of escape pipe 8 and hot-air heat transfer path, the outlet of hot-air heat transfer path is provided with blast pipe 13, and blast pipe 13 is provided with air-introduced machine 14; Water storage closed circuit 3 comprises the closed cycle pipeline respectively with the import of water storage transmission channels and outlet, and circulation line is provided with circulating pump 301, on the circulation line at circulating pump 301 two ends, be respectively equipped with control valve 302; The turnover of UTILIZATION OF VESIDUAL HEAT IN medium transmission channels forms UTILIZATION OF VESIDUAL HEAT IN loop 4 with exporting to be communicated with bootstrap system respectively.
Even for ease of the cooling velocity of workpiece each position in controlled cooling model room 1, cold air inlet channel 103 is provided with some air inlets and is arranged at the below of cooling chamber 1, hot-air outlet passageway 104 is provided with some exhaust outlets and is arranged at the top of cooling chamber 1, in air inlet pipe 6 be respectively equipped with the temperature sensor 1 and temperature sensor 2 10 that are connected with switch board 5 near the exhaust outlet above cooling chamber 1; Steam outlet pipe 8 with gland steam exhauster 13 is respectively equipped with the temperature sensor 3 11 and temperature sensor 4 12 that are connected with switch board 5, air-introduced machine 14 is the frequency converting induced draft fan controlled by switch board 5.In native system, according to the cooling velocity requirement of workpiece, the motor rotation frequency being controlled frequency converting induced draft fan by switch board 5 regulates exhaust air rate, and accurately can control the cooling velocity of workpiece further by the monitoring of cooling chamber 1 inlet and outlet temperature; For improving the heat exchanger effectiveness of heat exchanger 2 further, the water storage closed circuit 3 of the water storage transmission channels port of export is provided with the temperature sensor 5 15 be connected with switch board 5, the import of UTILIZATION OF VESIDUAL HEAT IN transmission channels with the pipeline of outlet is respectively equipped with the temperature sensor 6 16 and temperature sensor 7 17 that are connected with switch board 5; For ensureing that water storage closed circuit 3 runs reliably and with long-term, circulating pump 301 is arranged in parallel two-way on water storage closed circuit 3, and every circulating pump 301 two ends, road are respectively equipped with control valve 302, and circulating pump 301 and control valve 302 are connected with switch board 5 respectively.When the circulating pump 301 of this two-way parallel connection works, a master one is auxiliary, the normal operation of system during to ensure circulating pump fault or to overhaul; For operational factor and the amount of energy saving statistics of further precision monitoring system, water storage closed circuit 3 is provided with some Pressure gauges be connected with switch board 5, the inlet ductwork of UTILIZATION OF VESIDUAL HEAT IN transmission channels with export pipeline is respectively equipped with the Pressure gauge, temperature sensor and the flowmeter that are communicated with switch board 5.
Casting of the present invention, forging high efficiency cooling bootstrap system, the guide rail 101 in cooling chamber 1 may extend to casting or forging line on so that cooling bench 102 along guide rail 101 by high temperature workpiece handling to be cooled in cooling chamber 1.During work, whole system divides three tunnels, the first via with air-introduced machine 14 for circulation power, cooling-air enters cooling chamber 1 from air inlet pipe through intake valve 7 and cold air inlet channel 103, workpiece on cooling bench 102 is cooled, the cooling residual heat of workpiece by the air heat in cooling chamber 1, by the high-temperature gas that heats from hot-air outlet passageway 104 be drawn out of cooling chamber 1 through escape pipe 8 enter heat exchanger 2 hot-air heat transfer path and after there is heat trnasfer in heat exchanger 2 and heat released gas temperature reduce and discharge through air-introduced machine 14 from escape pipe 13; Second tunnel is water storage closed circuit 3, and water temperature raises and by the ringing of circulating pump 301, the water temperature in whole closed circuit raised gradually and by heat storage in closed circuit by the heat that the water storage in this loop absorbs the release of hot-air heat transfer path from the water storage transmission channels of heat exchanger 2 through heat exchange; 3rd tunnel is UTILIZATION OF VESIDUAL HEAT IN loop 4, when UTILIZATION OF VESIDUAL HEAT IN loop needs hot water output, the medium that normal-temperature water or UTILIZATION OF VESIDUAL HEAT IN will heat enters heat exchanger 2 from the import of UTILIZATION OF VESIDUAL HEAT IN heat transfer path, discharge from the outlet of UTILIZATION OF VESIDUAL HEAT IN transmission channels in UTILIZATION OF VESIDUAL HEAT IN transmission channels with after the high-temperature medium in heat exchanger 2 and water storage closed circuit generation heat exchange raised temperature, constantly carry out UTILIZATION OF VESIDUAL HEAT IN.Cooling residual heat recycling system of the present invention, the exhaust air rate being controlled air-introduced machine 14 by switch board 5 can cooling-air inlet in controlled cooling model room 1 and air circulation speed thus control the cooling velocity of workpiece, both can improve the cooling velocity of workpiece, and also avoid workpiece and produce the defect such as crackle and warpage because cooling velocity is uncontrollable; High-temperature gas after simultaneously cooling workpiece by heat storage or through bootstrap system Appropriate application, thus can avoid the waste of cooling residual heat and the thermal pollution to environment by the heat exchange action of heat exchanger 2.
The present invention is not limited to above-described embodiment; every on the basis of technical scheme disclosed by the invention; those skilled in the art is according to disclosed technology contents; do not need performing creative labour just can make some to some technical characteristics wherein to replace and distortion, these are replaced and are out of shape all in the scope of protection of the invention.
Claims (5)
1. a casting, forging high efficiency cooling bootstrap system, comprise cooling chamber, heat exchanger, water storage closed circuit, UTILIZATION OF VESIDUAL HEAT IN loop and switch board, it is characterized in that, guide rail and can the cooling bench of slippage on guide rail is provided with in described cooling chamber, cold air inlet channel and hot-air outlet passageway is respectively equipped with in described cooling chamber, described cold air inlet channel is communicated with the air inlet pipe outside cooling chamber and air inlet pipe is provided with intake valve, and described hot-air outlet passageway is communicated with the escape pipe outside cooling chamber; Hot-air heat transfer path, water storage transmission channels and UTILIZATION OF VESIDUAL HEAT IN medium transmission channels is provided with in described heat exchanger, the inlet communication of described escape pipe and hot-air heat transfer path, the outlet of described hot-air heat transfer path is provided with blast pipe, and described blast pipe is provided with air-introduced machine; Described water storage closed circuit comprises the closed loop pipeline respectively with the import of water storage transmission channels and outlet, and described circulation line is provided with circulating pump, on the circulation line at described circulating pump two ends, be respectively equipped with control valve; The turnover of described UTILIZATION OF VESIDUAL HEAT IN medium transmission channels is communicated with bootstrap system respectively with outlet.
2. casting according to claim 1, forging high efficiency cooling bootstrap system, it is characterized in that, described cold air inlet channel is provided with some air inlets and is arranged at the below of cooling chamber, described hot-air outlet passageway is provided with some exhaust outlets and is arranged at the top of cooling chamber, in described air inlet pipe be respectively equipped with the temperature sensor one and temperature sensor two that are connected with switch board near the exhaust outlet above cooling chamber; Described steam outlet pipe with gland steam exhauster is respectively equipped with the temperature sensor three and temperature sensor four that are connected with switch board, described air-introduced machine is the frequency converting induced draft fan controlled by switch board.
3. casting according to claim 2, forging high efficiency cooling bootstrap system, it is characterized in that, the water storage closed circuit of the described water storage transmission channels port of export is provided with the temperature sensor five be connected with switch board, the import of described UTILIZATION OF VESIDUAL HEAT IN transmission channels with the pipeline of outlet is respectively equipped with the temperature sensor six and temperature sensor seven that are connected with switch board.
4. casting according to claim 2, forging high efficiency cooling bootstrap system, it is characterized in that, described circulating pump is arranged in parallel two-way on water storage closed circuit, and every circulating pump two ends, road are respectively equipped with control valve, and described circulating pump is connected with switch board respectively with control valve.
5. casting according to claim 2, forging high efficiency cooling bootstrap system, it is characterized in that, described water storage closed circuit is provided with some Pressure gauges be connected with switch board, the inlet ductwork of described UTILIZATION OF VESIDUAL HEAT IN transmission channels with export pipeline is respectively equipped with the Pressure gauge and flowmeter that are communicated with switch board.
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| CN201310423613.1A CN103471305B (en) | 2013-09-17 | 2013-09-17 | A kind of casting, forging high efficiency cooling bootstrap system |
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| CN201310423613.1A CN103471305B (en) | 2013-09-17 | 2013-09-17 | A kind of casting, forging high efficiency cooling bootstrap system |
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| CN103471305B true CN103471305B (en) | 2015-09-30 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105855304A (en) * | 2016-04-06 | 2016-08-17 | 聊城市金诺节能科技有限公司 | Cooling bed waste heat recycling device |
| CN107511452A (en) * | 2017-09-30 | 2017-12-26 | 山西好利阀机械制造有限公司 | A kind of waste heat recycling type knockout case |
| CN108453211A (en) * | 2018-05-10 | 2018-08-28 | 嘉兴市乍浦杭湾重型机械有限公司 | A kind of cooling device of automobile axle shaft forge die |
| CN108941433B (en) * | 2018-07-14 | 2020-02-14 | 常州常超模具有限公司 | Hot forging press device capable of stably fixing workpiece and accelerating cooling of workpiece |
| CN112453349A (en) * | 2020-11-04 | 2021-03-09 | 益阳仪纬科技有限公司 | Metal mold casting forming die cooling device |
| ES2940919A1 (en) * | 2023-02-24 | 2023-05-12 | Univ Madrid Politecnica | Cooling chamber for metallic ingots and procedure for obtaining a metallic ingot (Machine-translation by Google Translate, not legally binding) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE2736148A1 (en) * | 1977-08-11 | 1979-02-22 | Arenco Bmd Maschfab | VIBRANT COOLING CONVEYOR FOR COOLING HOT GOODS, IN PARTICULAR CASTINGS |
| JPH0755311A (en) * | 1993-08-20 | 1995-03-03 | Toyota Motor Corp | Air volume control method of work cooling device |
| CN102528006B (en) * | 2010-12-29 | 2016-08-31 | 机械科学研究总院先进制造技术研究中心 | A kind of closed type high-temperature metal part afterheat recovery plant |
| CN202356609U (en) * | 2011-12-07 | 2012-08-01 | 江苏锦绣铝业有限公司 | Waste heat utilization system of casting cooling water |
| CN203091723U (en) * | 2013-03-06 | 2013-07-31 | 区晓帆 | Fast water heat radiating device made from aluminum alloy |
| CN203550370U (en) * | 2013-09-17 | 2014-04-16 | 江苏巴威工程技术股份有限公司 | Casting and forging efficient-cooling waste heat utilization system |
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Effective date of registration: 20190104 Address after: 212200 No. 566 Ganglong Road, Yangzhong Economic Development Zone, Zhenjiang City, Jiangsu Province Patentee after: Jiangsu Yihaitang Environmental Technology Co., Ltd. Address before: 212200 No. 566 Ganglong Road, Yangzhong Economic Development Zone, Zhenjiang City, Jiangsu Province Patentee before: Jiangsu BAVI Engineering Technology Co., Ltd. |
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