CN109014157A - A kind of movable type molten metal automatic casting device - Google Patents
A kind of movable type molten metal automatic casting device Download PDFInfo
- Publication number
- CN109014157A CN109014157A CN201810942504.3A CN201810942504A CN109014157A CN 109014157 A CN109014157 A CN 109014157A CN 201810942504 A CN201810942504 A CN 201810942504A CN 109014157 A CN109014157 A CN 109014157A
- Authority
- CN
- China
- Prior art keywords
- casting
- mould
- half module
- molten metal
- movable type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/04—Bringing together or separating moulds
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses a kind of mobile molten metal automatic casting devices, including the running track being symmetrically disposed on the ground or installation foundation in workshop, with the carrying trolley being set in running track, mould rack and mould temperature controller device are set on carrying trolley, casting die, mould open/close control mechanism is all set on mould rack, and mould open/close control mechanism connects casting die, casting die is controlled to open and be closed, hanging bracket is set on carrying trolley across mould rack, casting mechanism is set in hanging bracket, with the solution feed pump of connection casting mechanism, mould temperature controller device connects casting die by heat exchanging pipe.The present invention realizes metallic solution casting automation, casting die can be preheated and accelerate to cool down, control casting die automatic open-close and casting demoulding, quality of casting is reliable and stable, it can work continuously, safe and convenient is greatly improved operator's person, reduces labor intensity, shortens casting and cooling time, improves casting production efficiency.
Description
Technical field
The invention belongs to metallurgical casting fields of automation technology, and in particular to and it is a kind of compact-sized, it can effectively shorten casting
The mobile molten metal automatic casting device of time.
Background technique
In metallurgy industry, in Metal Melting casting process, mostly uses and be manually poured into natural cooling ingot in mold
Mode.Due to metallic solution extreme temperatures, therefore during casting metals liquid, operator's technical skills and safety operation are wanted
Ask higher, large labor intensity is careless slightly to cause scald accident；Metallic solution under the condition of high temperature can generate vaporization,
And operator is careless slightly will suck evaporated metal, seriously endangers health, Personal Safety is caused not filled
Code insurance barrier；Manual operation controls the amount of pouring by visually observing and casting experience, causes to be difficult to control accurately casting amount；It is not right
Casting die is preheated, and is influenced to cause casting quality unstable by casting die temperature when casting for the first time, and natural cooling is time-consuming
It is too long, it cannot work continuously, production efficiency is low, quality stability is poor.
Therefore, it is reliable and stable to develop a kind of casting quality, can work continuously, reduces the metallic solution casting dress of occupational hazards
Set is the key that solve the problems, such as.
Summary of the invention
The purpose of the present invention is to provide a kind of casting quality is reliable and stable, it can work continuously, reduce the shifting of occupational hazards
Dynamic formula molten metal automatic casting device.
The object of the present invention is achieved like this: including running track, carrying trolley, mould rack, casting die, mold
Opening and closing control mechanism, hanging bracket, casting mechanism, solution feed pump, mould temperature controller device and control device, the running track are symmetrical
It is set on the ground or installation foundation in workshop, the carrying trolley is set in running track, and carrying trolley can be along operation rail
Road moves back and forth, and the mould rack is set on carrying trolley, and the casting die, mould open/close control mechanism are all set in
On mould rack, and mould open/close control mechanism connects casting die, and control casting die is opened and closure, the hanging bracket
Across mould rack be set to carrying trolley on, the top of hanging bracket correspond to casting die setting casting mechanism, hanging
Elevating mechanism is set on hanging bracket, and elevating mechanism connects solution feed pump, and control solution feed pump lifting is led between casting mechanism and solution feed pump
Liquid supply pipe connection is crossed, the mould temperature controller device is set on the carrying trolley of mould rack side, and mould temperature controller device passes through
Heat exchanging pipe connects casting die, and the control device passes through electrical control cable electrical connection carrying trolley, casting die, mold
Opening and closing control mechanism, casting mechanism, solution feed pump, elevating mechanism and mould temperature controller device.
The utility model has the advantages that structure of the invention is compact, repair and maintenance is convenient, and casting work is reliable and stable, system function automation
Degree is high, is able to achieve casting automation, can be preheated to casting die and accelerate to cool down, and shortens the cooling duration of casting；Control
Casting die automatic open-close realizes casting automatic demoulding；Accurate control casting amount solves casting two in traditional casting mode and is not easy
The defect of control is able to achieve the control of casting cooling temperature gradient, keeps casting quality reliable and stable, can work continuously, maximization subtracts
Few operator contacts with metallic solution, reduces occupational hazards, guarantees operator's health, to improve operator's peace
Quan Xing, it reduces labor intensity of workers, improve casting production efficiency, promoting casting production economy benefit.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of A in the present invention；
Fig. 3 is the structural schematic diagram of casting die in the present invention；
Figure label: 1 ~ running track, 2 ~ carrying trolley, 3 ~ mould rack, 4 ~ casting die, 5 ~ sliding half module, 6 ~ fixed half
Mould, 7 ~ mould open/close control mechanism, 8 ~ half module guide rail, 9 ~ hanging bracket, 10 ~ caching bucket, 11 ~ casting distribution head, 12 ~ elevator
Structure, 13 ~ solution feed pump, 14 ~ mould temperature controller device, 15 ~ liquid supply pipe, 16 ~ flexible conduit drag chain component, 17 ~ master controller, 18 ~ secondary
Controller, 19 ~ metal molten pool.
Specific embodiment
The present invention will be further described below with reference to the drawings, but the present invention is limited in any way, base
In present invention teach that it is made it is any transform or replace, all belong to the scope of protection of the present invention.
The movable type molten metal automatic casting device as shown in attached drawing 1 ~ 3, including running track 1, carrying trolley 2, mold
Bracket 3, casting die 4, mould open/close control mechanism 7, hanging bracket 9, casting mechanism, solution feed pump 13, mould temperature controller device 14
And control device, the running track 1 are symmetrically disposed on the ground or installation foundation in workshop, the carrying trolley 2 is set to
In running track 1, carrying trolley 2 can be moved back and forth along running track 1, and the mould rack 3 is set on carrying trolley 2, institute
State casting die 4, mould open/close control mechanism 7 is all set on mould rack 3, and mould open/close control mechanism 7 connection casting
Mold 4, control casting die 4 is opened and closure, and the hanging bracket 9 is set on carrying trolley 2 across mould rack 3,
Casting die 4 being corresponded on the top of hanging bracket 9, casting mechanism being set, elevating mechanism 12, elevator are set in hanging bracket 9
Structure 12 connects solution feed pump 13, and control solution feed pump 13 goes up and down, connected between casting mechanism and solution feed pump 13 by liquid supply pipe 15, described
Mould temperature controller device 14 is set on the carrying trolley 2 of 3 side of mould rack, and mould temperature controller device 14 is connected by heat exchanging pipe
Casting die 4, the control device pass through electrical control cable electrical connection carrying trolley 2, casting die 4, mould open/close control
Mechanism 7, casting mechanism, solution feed pump 13, elevating mechanism 12 and mould temperature controller device 14.
As shown in Fig. 3, the casting die 4 includes sliding half module (5), fixed mold (6), the fixed mold 6
It is set to the lower part of mould rack 3, sliding half module (5) is set to the middle and upper part of mould rack 3, in mould rack 3
Top is provided with sliding half module (5) with suitable half module guide rail 8, and slides 5 connecting mold opening and closing control mechanism 7 of half module, mold
The control sliding half module 5 of opening and closing control mechanism 7 moves back and forth on half module guide rail 8, and realization sliding half module 5 is opened with fixed mold 6
It opens and is closed.
It is respectively arranged with hot switching path on the sliding half module 5, fixed mold 6, hot switching path, which is separately connected, to be changed
Pipe line.
The casting mechanism includes caching bucket 10 and casting distribution head 11, and the caching bucket 10 is set to hanging bracket 9
Top, extend downward into the casting distribution head 11 of fixed mold 6, the connection of caching bucket 10 in the bottom setting of caching bucket 10
Liquid supply pipe 15.
The cooling water pipeline of connection cooling water source is provided on the mould temperature controller device 14.
The side of any running track 1 is arranged flexible conduit drag chain component 16, on flexible conduit drag chain component 16
Cooling water pipeline, electrical control cable are set, keeps cooling water pipeline, electrical control cable mobile with 2 rule of carrying trolley, prevents
The problem of damaging when cooling water pipeline, electrical control cable are with carrying trolley 2 because of irregular movement, prolongs the service life,
Reduce failure rate.
The mould open/close control mechanism 7 is hydraulic power unit or cylinder, the ontology of hydraulic power unit or cylinder
It is fixedly installed on the mould rack 3 of sliding 5 either end of half module, and the piston rod of hydraulic power unit or cylinder then connects therewith
The end face of corresponding sliding half module 5.
The elevating mechanism 12 is set to the middle and upper part of hanging bracket 9, and elevating mechanism 12 be hydraulic power unit or
Cylinder.
The elevating mechanism 12 includes crane, riser guide and lifter, and the crane is set to from bottom to top
In hanging bracket 9, the riser guide is arranged along crane, and the solution feed pump 13 for moving cooperation therewith, institute are arranged on riser guide
The top that lifter is set to crane is stated, and lifter connects solution feed pump 13, controls the lifting of solution feed pump 13.
The mould temperature controller device 14 include heat exchange liquid container, condenser, heater, oil circulating pump, circulation line and
Shell is protected, the heat exchange liquid container is sequentially connected after oil circulating pump, heater by output pipe is separately connected sliding half module
5, the hot switching path in fixed mold 6, hot switching path then pass through that touring pipeline is sequentially connected circulation line, condenser is followed by
Heat exchange liquid container is returned, the condenser is also connected with cooling water pipeline.
The solution feed pump 13 is the drawing liquid pump with quantitative function.
The liquid supply pipe 15 is metal hose resistant to high temperature.
The lifter is hydraulic power unit or cylinder.
The control device includes master controller 17 and submaster controller 18, be provided in submaster controller 18 control element,
Program is controlled, submaster controller 18 is set on carrying trolley 2, and control cabinet passes through electrical control cable connection carrying trolley 2, casting
Mold 4, mould open/close control mechanism 7, casting mechanism, solution feed pump 13, elevating mechanism 12 and mould temperature controller device 14 are realized and are supplied
Electricity, signal and action command transmission control；The setting of the master controller 17 adjacent running track 1, and master controller 17 is set to
The either side of running track 1, master controller 17 connect running track 1 and/or submaster controller 18 by electrical control cable, realize
To carrying trolley 2, casting die 4, mould open/close control mechanism 7, casting mechanism, solution feed pump 13, elevating mechanism 12 and mold control
The master control that warm device 14 is run.
The flexible conduit drag chain component 16 includes drag chain and bracket, and bracket arranges that the drag chain is set along running track 1
It is placed on bracket, and the length of drag chain is not less than the length of running track 1.
Working principle and the course of work of the present invention: when carrying out casting work, in the operation rail for being provided with 13 side of solution feed pump
Several metal molten pools 19 are set by road 1, and operator is walked by starting carrying trolley 2 in running track 1, when traveling is to right
When answering the operating position of metal molten pool 19, the oil circulating pump extraction heat exchange liquid secondly started in mould temperature controller device 14 is heated
It is delivered to after device heating and connects sliding half module 5, the hot switching path in fixed mold 6, circulation preheating connects sliding half module 5, fixed half
Mould 6, while control elevating mechanism 12 being seated to solution feed pump 13 in metal molten pool 19 and consolidates.
After the completion of the preheating for sliding half module 5, fixed mold 6, operator starts the control of mould open/close control mechanism 7 and slides
Dynamic half module 5 is moved to 6 top of fixed mold, makes to slide half module 5 and fixed mold 6 is in closed configuration；Subsequent start-up solution feed pump
13 quantitative feeding molten metals extremely sliding half module 5, fixed mold 6；And operator feeds back according to the quantitative conveying of solution feed pump 13
Signal Regulation controls solution feed pump 13, stops feeding molten metal when up to quantitative requirement；At this point, closing heater, start mold control
Condenser cooling heat transferring liquid in warm device 14, and heat exchange liquid after cooling is delivered to the heat for sliding half module 5, fixed mold 6
The cooling mold in interchange channel makes molten metal be fixed to the purpose of casting to reach cooling molten metal.
After the completion of casting is cooling, condenser, the oil circulating pump in mould temperature controller device 14 are closed, mould open/close control is controlled
Mechanism 7 processed resets, and sliding half module 5 is detached from fixed mold 6, and the casting cast is made to be detached from fixed mold 6 under self-gravity action
It falls；Finally, starting carrying trolley 2 moves a certain distance, circulation completes a molten metal mold job, when the metallic solution
After metallic solution casting in pond, control carrying trolley 2 traveling to next metallic solution pond 19 continues casting work.
Claims (10)
1. a kind of movable type molten metal automatic casting device, it is characterised in that: including running track (1), carrying trolley (2), mould
Have bracket (3), casting die (4), mould open/close control mechanism (7), hanging bracket (9), casting mechanism, solution feed pump (13), mould
Have temperature regulating device (14) and control device, the running track (1) is symmetrically disposed on the ground or installation foundation in workshop, described
Carrying trolley (2) is set on running track (1), and carrying trolley (2) can be moved back and forth along running track (1), the mold branch
Frame (3) is set in carrying trolley (2), and the casting die (4), mould open/close control mechanism (7) are all set in mould rack
(3) on, and mould open/close control mechanism (7) connection casting die (4), control casting die (4) is opened and closure, the suspension
Being set in carrying trolley (2) across mould rack (3) for bracket (9), corresponds to casting die on the top of hanging bracket (9)
(4) casting mechanism is set, elevating mechanism (12) are set on hanging bracket (9), elevating mechanism (12) connects solution feed pump (13), control
Solution feed pump (13) lifting processed, is connect between casting mechanism and solution feed pump (13) by liquid supply pipe (15), the mould temperature controller device
(14) it is set on the carrying trolley (2) of mould rack (3) side, mould temperature controller device (14) is connected by heat exchanging pipe and cast
Mold (4), the control device pass through the electrical connection carrying of electrical control cable trolley (2), casting die (4), mould open/close control
Mechanism (7), casting mechanism, solution feed pump (13), elevating mechanism (12) and mould temperature controller device (14) processed.
2. movable type molten metal automatic casting device according to claim 1, it is characterised in that: the casting die
It (4) include sliding half module (5), fixed mold (6), the fixed mold (6) is set to the lower part of mould rack (3), the cunning
Dynamic half module (5) are set to the middle and upper part of mould rack (3), are provided in the middle and upper part of mould rack (3) and match with sliding half module (5)
Suitable half module guide rail (8), and half module (5) connecting mold opening and closing control mechanism (7) is slided, control sliding half module (5) is led in half module
Rail moves back and forth on (8), realizes the unlatching and closure of sliding half module (5) and fixed mold (6).
3. movable type molten metal automatic casting device according to claim 2, it is characterised in that: the sliding half module
(5), it is respectively arranged with hot switching path in fixed mold (6), hot switching path is separately connected heat exchanging pipe.
4. movable type molten metal automatic casting device according to claim 1, it is characterised in that: the casting mechanism packet
Caching bucket (10) and casting distribution head (11) are included, caching bucket (10) is set to the top of hanging bracket (9), in caching bucket
(10) bottom setting extends downward into the casting distribution head (11) of fixed mold (6), and the caching bucket (10) connects liquid supply pipe
(15).
5. movable type molten metal automatic casting device according to claim 1, it is characterised in that: the mould temperature controller dress
Set the cooling water pipeline that connection cooling water source is provided on (14).
6. movable type molten metal automatic casting device according to claim 1, it is characterised in that: any operation rail
Flexible conduit drag chain component (16) are arranged in the side in road (1), and cooling water pipeline, electrical is arranged on flexible conduit drag chain component (16)
Controlling cable keeps cooling water pipeline, electrical control cable mobile with carrying trolley (2) rule.
7. movable type molten metal automatic casting device according to claim 1, it is characterised in that: the mould open/close control
Mechanism (7) processed is hydraulic power unit or cylinder, and the ontology of hydraulic power unit or cylinder is fixedly installed on sliding half module (5) and appoints
On the mould rack (3) of one end, and the piston rod of hydraulic power unit or cylinder then connects corresponding sliding half module (5)
End face.
8. movable type molten metal automatic casting device according to claim 1, it is characterised in that: the elevating mechanism
(12) it is set to the middle and upper part of hanging bracket (9), and elevating mechanism (12) is hydraulic power unit or cylinder.
9. movable type molten metal automatic casting device according to claim 1, it is characterised in that: the mould temperature controller dress
Setting (14) includes heat exchange liquid container, condenser, heater, oil circulating pump, circulation line and protection shell, the heat exchange liquid container
It is sequentially connected by output pipe and is separately connected sliding half module (5) after oil circulating pump, heater, the heat in fixed mold (6) is handed over
Channel is changed, hot switching path is then sequentially connected after circulation line, condenser by touring pipeline and takes back heat exchange liquid container, described cold
Condenser is also connected with cooling water pipeline.
10. movable type molten metal automatic casting device according to claim 1, it is characterised in that: the solution feed pump
It (13) is the drawing liquid pump with quantitative function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810942504.3A CN109014157B (en) | 2018-08-17 | 2018-08-17 | Movable molten metal automatic casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810942504.3A CN109014157B (en) | 2018-08-17 | 2018-08-17 | Movable molten metal automatic casting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109014157A true CN109014157A (en) | 2018-12-18 |
| CN109014157B CN109014157B (en) | 2020-07-17 |
Family
ID=64631879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810942504.3A Active CN109014157B (en) | 2018-08-17 | 2018-08-17 | Movable molten metal automatic casting device |
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| Country | Link |
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| CN (1) | CN109014157B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756566A (en) * | 2020-12-29 | 2021-05-07 | 广州普德机电设备有限公司 | Aluminum alloy casting method |
| CN114603119A (en) * | 2022-04-07 | 2022-06-10 | 嘉善永金金属制品有限公司 | Casting device based on casting production and using method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87210218U (en) * | 1987-07-17 | 1988-07-27 | 长江葛洲坝工程局汽车修配厂 | Hydraulic casting machine |
| DE102008001371A1 (en) * | 2008-04-24 | 2009-10-29 | Bühler AG | Casting machine and casting machine modules |
| CN201389633Y (en) * | 2009-02-23 | 2010-01-27 | 重庆江陵仪器厂 | Battery multi-component alloy polar plate precision casting device |
| DE102009051879B3 (en) * | 2009-11-04 | 2011-06-01 | Baumgartner, Heinrich G. | Metal die-casting machine |
-
2018
- 2018-08-17 CN CN201810942504.3A patent/CN109014157B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87210218U (en) * | 1987-07-17 | 1988-07-27 | 长江葛洲坝工程局汽车修配厂 | Hydraulic casting machine |
| DE102008001371A1 (en) * | 2008-04-24 | 2009-10-29 | Bühler AG | Casting machine and casting machine modules |
| CN201389633Y (en) * | 2009-02-23 | 2010-01-27 | 重庆江陵仪器厂 | Battery multi-component alloy polar plate precision casting device |
| DE102009051879B3 (en) * | 2009-11-04 | 2011-06-01 | Baumgartner, Heinrich G. | Metal die-casting machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756566A (en) * | 2020-12-29 | 2021-05-07 | 广州普德机电设备有限公司 | Aluminum alloy casting method |
| CN114603119A (en) * | 2022-04-07 | 2022-06-10 | 嘉善永金金属制品有限公司 | Casting device based on casting production and using method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109014157B (en) | 2020-07-17 |
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