CN207952031U - A kind of screening machine screening non-defective unit and/or substandard products metal parts - Google Patents
A kind of screening machine screening non-defective unit and/or substandard products metal parts Download PDFInfo
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- CN207952031U CN207952031U CN201721906494.5U CN201721906494U CN207952031U CN 207952031 U CN207952031 U CN 207952031U CN 201721906494 U CN201721906494 U CN 201721906494U CN 207952031 U CN207952031 U CN 207952031U
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- substandard products
- metal parts
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- eddy current
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Abstract
The utility model discloses a kind of screening machine screening non-defective unit and/or substandard products metal parts, including rack, and feeding device, transmission device, eddy current detection device, substandard products device for sorting and control device are set in rack;Wherein, control device is for controlling screening machine work, feeding device docks with the transmission device extended along rack Y-direction and by metal parts to be detected successively feeding to transmission device, eddy current detection device is installed in the top of transmission device, and eddy current detection device is also electrically connected with control device and can be to being detected along the metal parts that transmission device conveys, substandard products device for sorting be installed in transmission device X to side, and it is located at the side of eddy current detection device in position, substandard products device for sorting can reject the substandard products metal parts for conveying along transmission device and being detected by eddy current detection device, transmission device end is additionally provided with a collecting box, collecting box can collect the non-defective unit metal parts for conveying along transmission device and being detected by eddy current detection device.
Description
Technical field
The utility model is related to testing equipment field, the screening of especially a kind of screening non-defective unit and/or substandard products metal parts
Machine.
Background technology
Currently, metal parts realizes the detection of its defect with a variety of lossless detection methods, such as Magnetic testing, infiltration inspection
Survey, ultrasound detection, ray detection, exchange field detecting, exchange potential detection and Magnetic Flux Leakage Inspecting etc..
However, in existing metal parts non-destructive testing, Magnetic testing (MPT, nineteen twenty-two U.S. Huo Ke) and Liquid penetrant testing
(PT, 1940 Magnaflux companies of the U.S.) need manual hand manipulation due to magnetic suck acts on or capillarity carefully shows principle, lead
Cause its inefficient;Ultrasound detection (UT, nineteen twenty-nine Russia Sokolov) matches with detection frequency there is excitation and limits and sweep
The problem of retouching speed;Ray detection (RT, 1900 French customs) has radiativity, reduces using as far as possible in principle;Alternating-current field
It examines (ACFM, 1980 British Petroleum Companys) and exchanges potential detection (ACPD, 1980 University College Londons), because of skin effect
And internal flaw cannot be detected;DC potential detection (DCPD, 1991Read and Pfuff) is a kind of based on fault location voltage change
The probe electrical circuit contact measurement of principle cannot achieve high speed detection because contact is worn, and have insulation to adhere on surface
The detection topic failure of object;Magnetic Flux Leakage Inspecting (MFL, 1923 U.S. Sperry) is only applicable to the detection of magnetic conductivity part, to having
Non-ferrous metal (non-magnetic electric conductor such as stainless steel, copper, aluminium and titanium alloy etc.) and high temperature black metal failure (cross curie point and
Lose magnetism), and in high speed detection, since magnetic lag effect causes the magnetization of component insufficient, and can not generate enough
The stray field of intensity.Above-mentioned detection method in the prior art all can not carry out high speed detection to metal parts, cannot meet life
The needs of production.
And it is existing in, there is also the method being detected to metal parts by eddy current, this kind of method because it is easy to detect,
Detection efficiency is high and is usually selected, and it is often assemblied in the screening machine of metal parts;And there is an urgent need for a kind of using above-mentioned in market
Eddy current detection method screens the screening machine of non-defective unit and/or substandard products metal parts.
Utility model content
The utility model solve the technical issues of be for the above-mentioned prior art in existing defect, a kind of screening is provided
Detection/screening efficiency of the screening machine of non-defective unit and/or substandard products metal parts, the screening machine is high, and using effect is good.
To solve above-mentioned technical problem, a kind of technical solution that the utility model is taken is as follows:A kind of screening non-defective unit and/or
The screening machine of substandard products metal parts, including rack set feeding device, transmission device, eddy current detection device, secondary in the rack
Product device for sorting and control device;Wherein, the control device is for controlling the screening machine work, the feeding device and edge
Transmission device docking that rack Y-direction extends and by metal parts to be detected successively feeding to transmission device, the eddy current
Detection device is installed in the top of transmission device, and the eddy current detection device is also electrically connected with control device and can be passed to edge
Send the metal parts that device conveys to be detected, the substandard products device for sorting be installed in transmission device X to side, and in position
The upper side positioned at eddy current detection device, the substandard products device for sorting, which can be rejected, to be conveyed along transmission device and is detected by eddy current
The substandard products metal parts that device detects, the transmission device end are additionally provided with a collecting box, and the collecting box can be collected along biography
The non-defective unit metal parts for sending device to convey and being detected by eddy current detection device.
It is expanded on further as to above-mentioned technical proposal:
In the above-mentioned technical solutions, it matches and is set at opposite position time with the substandard products device for sorting on the transmission device
Product delivery line, along the transmission device transmission substandard products metal parts through the substandard products device for sorting air-blowing to substandard products delivery line and
Reject blanking.
In the above-mentioned technical solutions, the feeding device includes vibrating disk and vibrating the track, and the vibrating the track is installed in
On straight line feeder, and one end of the vibrating the track is docked with the vibrating disk, and the other end is docked with transmission device, is placed in
Metal parts in vibrating disk after vibrating disk feeding to vibrating the track along vibrating the track by being fed forward.
In the above-mentioned technical solutions, the transmission device includes holder, and the both ends of holder set two driving wheels, and two driving wheels are logical
Synchronous conveyer band drive connection is crossed, two cover boards that synchronous conveyer band cooperation is located at synchronous conveyer band width direction form metal parts
Transmission road;One end of the holder is additionally provided with drive component, the driving component by toothed belt transmission auxiliary driving connection with
The driving component is located at the driving wheel of holder the same end, and the driving wheel rotation that the driving component transmission is attached thereto makes institute
Synchronous conveyer band conveying metal parts is stated to transmit along transmission road.
In the above-mentioned technical solutions, the driving component is driving motor, and the toothed belt transmission pair includes being installed in institute
The driving wheel in the shaft of driving motor, the driven wheel being installed on the driving wheel being sequentially connected with drive component and transmission is stated to connect
Connect the synchronous belt of the driving wheel and driven wheel.
In the above-mentioned technical solutions, the eddy current detection device includes pedestal, and the pedestal is equipped with and can live in X direction
The slide of dynamic sliding, the slide side tune handle equipped with one, this tunes handle and installs on the base and in X direction
The rack engagement of extension connects and the slide is driven to slide in X direction, fixed one vertically extending branch of the slide upper end
Seat is supportted, which is equipped with the first slide that can be slided along Z-direction activity, and the first slide side is tuned equipped with one first
Handle, described first tune handle be installed on the support base and along the first rack that Z-direction extends engage connect and drive
It moves the first slide to slide along Z-direction, the support base is equipped with the purlin Beam that extends in X direction, fixed one on the purlin Beam
Sorter, the slide are slided to first slide described in shiding matching along Z-direction along X, and the sorter is driven to be moved to the biography
It send at device matching position and the hardness of the metal parts to being conveyed along transmission device is detected.
In the above-mentioned technical solutions, the sorter is SZT-33F metal material sorters.
In the above-mentioned technical solutions, the substandard products device for sorting is air-blowing rifle.
In the above-mentioned technical solutions, the control device is industrial PC.
The beneficial effects of the utility model are:The screening machine of the utility model by vibrating disk feeding to vibrating the track,
It is orderly sent to transmission device by directly shaking again and transfers forward, and matching eddy current detection device position is moved in metal parts
The hardness of metal parts is detected by eddy current detection device when the place of setting, and coordinate substandard products device for sorting filter out non-defective unit and
Substandard products;Meanwhile the screening machine screening efficiency of the utility model is high, false detection rate is low, can reduce processing cost.
Description of the drawings
Fig. 1 is the utility model screening machine overall structure diagram;
Fig. 2 is the stereochemical structure view of the utility model transmission device;
Fig. 3 is the three-dimensional view of the utility model eddy current detection device.
In figure, 1. racks, 2. feeding devices, 3. transmission devices, 4. eddy current detection devices, 5. substandard products device for sorting, 6.
Control device, 7. collecting boxs, 8. substandard products delivery lines, 9. sorters, 21. vibrating disks, 22. vibration guide rails, 23. straight line feeders,
31. holder, 32. driving wheels, 33. synchrome conveying belts, 34. cover boards, 35. drive components, 36. toothed belt transmission pairs, 41. pedestals,
42. slide, 43. tune handle, and 44. racks, 45. support bases, 46. first slides, 47. first tune handle, 48. first teeth
Item, 49. purlin Beam, 361. driving wheels, 362. driven wheels, 363. synchronous belts.
Specific implementation mode
The utility model is described in further detail below in conjunction with the accompanying drawings.
The embodiment described by reference to attached drawing is exemplary, it is intended to for explaining the application, and should not be understood as pair
The limitation of the application.In the description of the present application, it is to be understood that term "center", " longitudinal direction ", " transverse direction ", " length ",
" width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside",
The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise " be based on the orientation or positional relationship shown in the drawings, be only for
It is described convenient for description the application and simplifying, specific side must be had by not indicating or implying the indicated device or element
Position, with specific azimuth configuration and operation, therefore should not be understood as the limitation to the application.In addition, term " first ", " second "
It is used for description purposes only, is not understood to indicate or imply relative importance or implicitly indicates indicated technical characteristic
Quantity.Thus, define " first ", the feature of " second " can explicitly or implicitly include one or more spy
Sign.In the description of the present application, " several ", the meaning of " plurality " is two or more, unless otherwise clearly specific
It limits.Unless otherwise clearly defined and limited, in this application, the arts such as term " installation ", " connected ", " connection ", " fixation "
Language shall be understood in a broad sense, such as, it may be a fixed connection, may be a detachable connection, or be integrally connected;Can be machinery
Connection can also be electrical connection;It can be directly connected, can also can be indirectly connected through an intermediary two elements
Internal connection.For the ordinary skill in the art, above-mentioned term can be understood in the application as the case may be
In concrete meaning.Unless otherwise clearly defined and limited, in this application, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features are in direct contact, and can also not be to be in direct contact but lead to including the first and second features
Cross the other characterisation contact between them.And fisrt feature second feature " on ", " top " and " above " include the
One feature is right over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.First is special
Sign second feature " under ", " lower section " and " below " include fisrt feature right over second feature and oblique upper, or only
Indicate that fisrt feature level height is less than second feature.
As shown in Figs. 1-3, the screening machine of a kind of screening non-defective unit and/or substandard products metal parts, including rack 1, the rack 1
On set feeding device 2, transmission device 3, eddy current detection device 4, substandard products device for sorting 5 and control device 6;In the present embodiment
In, the control device 6 is industrial PC, and the control device 6 is for controlling the screening machine work;The feeding device
2 dock with the transmission device 3 of the Y-direction extension along rack 1 and by metal parts to be detected successively feeding to transmission device 3,
The eddy current detection device 4 is installed in the top of transmission device 3, and the eddy current detection device 4 is also electric with control device 6
It connects and the metal parts conveyed along transmission device 3 can be detected, in practice, the control device 6 can show eddy current
Detection device 4 detects the eddy current of metal parts and judges the hardness of corresponding metal parts according to eddy current and match good
Product/substandard products;Substandard products device for sorting 5 is in position described in the side for the X-direction that the substandard products device for sorting 5 is installed in transmission device 3
The upper side positioned at eddy current detection device 4, the substandard products device for sorting 5, which can be rejected, to be conveyed along transmission device 3 and by eddy current
The substandard products metal parts that detection device 4 detects, 3 end of the transmission device are additionally provided with a collecting box 7,7 energy of the collecting box
Collect the non-defective unit metal parts for conveying along transmission device 3 and being detected by eddy current detection device 4;And on the transmission device 3
It is matched with the substandard products device for sorting 5 and sets substandard products delivery line 8 at opposite position, the substandard products gold transmitted along the transmission device 3
Belong to part and reject blanking to substandard products delivery line 8 through 4 air-blowing of substandard products device for sorting, in the present embodiment, the substandard products are chosen
Screening device 5 is air-blowing rifle, the air-blowing rifle for will the substandard products metal parts that be detected by eddy current detection device 4 from transmission device
3 air-blowings are blown out to substandard products delivery line 8.
Refer to the attached drawing 1, in the present embodiment, the feeding device 2 include vibrating disk 21 and vibrating the track 22, the vibration
Track 22 is installed on straight line feeder 23, and one end of the vibrating the track 22 is docked with the vibrating disk 21, the other end with
Transmission device 3 docks, and is placed in the metal parts in vibrating disk 21 by vibration rail in edge after vibrating disk 21 feeding to vibrating the track 22
Road 22 is fed forward.
Refer to the attached drawing 2, in the present embodiment, the transmission device 3 include holder 31, and the both ends of holder 31 set two driving wheels
32, two driving wheels 32 are sequentially connected by synchronous conveyer band 33, and the cooperation of synchronous conveyer band 33 is located at 33 width side of synchronous conveyer band
The transmission road of metal parts is formed to two cover boards 34 of (X-direction);One end of the holder 31 is additionally provided with drive component 35, described
Drive component 35 is sequentially connected by toothed belt transmission pair 36 and the driving component 35 is located at 31 the same end of holder (Y-direction)
Driving wheel 32, the driving component 35 are driven the driving wheel 32 being attached thereto and rotate, and the synchronous conveyer band 33 is made to convey metal
Part is transmitted along transmission road;In the present embodiment, the driving component 35 is driving motor, and the toothed belt transmission pair 36 includes
The driving wheel 361 that is installed in the shaft of the driving motor is installed on the driving wheel 32 being sequentially connected with drive component 35
Driven wheel 362 and the be sequentially connected driving wheel 361 and driven wheel 362 synchronous belt 363.
Refer to the attached drawing 3, in the present embodiment, the eddy current detection device 4 include pedestal 41, and the pedestal 41 is equipped with
The movable slide 42 slided, 42 side of the slide handle 43 can be tuned equipped with one in X direction, this tunes handle 43 and is installed in
The engagement of rack 44 extended on the pedestal 41 and in X direction connects and the slide 42 is driven to slide in X direction, the slide
The vertically extending support base 45 in 42 upper ends fixed one, the support base 45 are equipped with the first slide that can be slided along Z-direction activity
46,46 side of the first slide tunes handle 47 equipped with one first, and described first tunes handle 47 and be installed in the support
It connects on seat 45 and along the first rack 48 engagement that Z-direction extends and the first slide 46 is driven to be slided along Z-direction, the branch
Support seat 45 is equipped with the purlin Beam 49 that extends in X direction, a fixed sorter 9 on the purlin Beam 49, in the present embodiment, described point
It is SZT-33F metal material sorters to select instrument 9, and the slide 42 is slided to first slide described in shiding matching 46 along Z-direction along X,
Drive the sorter 9 be moved at 3 matching position of the transmission device and the metal parts to being conveyed along transmission device 3 it is hard
Degree is detected.
The screening machine of the present embodiment is orderly sent to transmission by 21 feeding of vibrating disk to vibrating the track 22, then by directly shaking
Device 3 is simultaneously transferred forward, and when metal parts is moved at 4 position of matching eddy current detection device by eddy current detection device
The hardness of 4 pairs of metal parts is detected, and substandard products device for sorting is coordinated to filter out non-defective unit and substandard products.
Do not limit the technical scope of the present invention above, it is all according to the utility model technical spirit to
On embodiment made by any modification, equivalent variations and modification, in the range of still falling within the technical solution of the utility model.
Claims (9)
1. the screening machine of a kind of screening non-defective unit and/or substandard products metal parts, which is characterized in that including rack, set in the rack
Feeding device, transmission device, eddy current detection device, substandard products device for sorting and control device;Wherein, the control device is used for
Control screening machine work, the feeding device docks with along the transmission device that rack Y-direction extends and by gold to be detected
Belonging to part, for feeding to transmission device, the eddy current detection device is installed in the top of transmission device, and the eddy current successively
Detection device is also electrically connected with control device and can be to being detected along the metal parts that transmission device conveys, and the substandard products are selected
Device installation transmission device X to side, and be located at the side of eddy current detection device in position, the substandard products select dress
Set the substandard products metal parts that can be rejected and convey along transmission device and detected by eddy current detection device, the transmission device end
It is additionally provided with a collecting box, the collecting box can collect the non-defective unit gold for conveying along transmission device and being detected by eddy current detection device
Belong to part.
2. the screening machine of a kind of screening non-defective unit according to claim 1 and/or substandard products metal parts, it is characterised in that, institute
It states to match with the substandard products device for sorting on transmission device and sets substandard products delivery line at opposite position, transmitted along the transmission device
Substandard products metal parts reject blanking through the substandard products device for sorting air-blowing to substandard products delivery line.
3. the screening machine of a kind of screening non-defective unit according to claim 2 and/or substandard products metal parts, it is characterised in that, institute
It includes vibrating disk and vibrating the track to state feeding device, and the vibrating the track is installed on straight line feeder, and the vibrating the track
One end docked with the vibrating disk, the other end is docked with transmission device, is placed in the metal parts in vibrating disk by vibrating disk
It is fed forward along vibrating the track after feeding to vibrating the track.
4. the screening machine of a kind of screening non-defective unit according to claim 2 and/or substandard products metal parts, it is characterised in that, institute
It includes holder to state transmission device, and the both ends of holder set two driving wheels, and two driving wheels are sequentially connected by synchronous conveyer band, are synchronized defeated
The transmission road for sending two cover boards for being located at synchronous conveyer band width direction with cooperation to form metal parts;One end of the holder is also set
There are drive component, the driving component to be located at holder the same end by toothed belt transmission auxiliary driving connection and the driving component
Driving wheel, the driving wheel rotation that the driving component transmission is attached thereto make the synchronous conveyer band conveying metal parts along biography
It send and transmits.
5. the screening machine of a kind of screening non-defective unit according to claim 4 and/or substandard products metal parts, it is characterised in that, institute
State drive component be driving motor, the toothed belt transmission pair include the driving wheel being installed in the shaft of the driving motor,
Be installed in on the driving wheel that drive component is sequentially connected driven wheel and the be sequentially connected driving wheel and driven wheel it is synchronous
Band.
6. the screening machine of a kind of screening non-defective unit according to claim 2 and/or substandard products metal parts, it is characterised in that, institute
It includes pedestal to state eddy current detection device, and the pedestal, which is equipped with, the movable slide slided, the slide side to be set in X direction
There is one to tune handle, this tune handle with install the rack extended on the base and in X direction engage connect and drive institute
It states slide to slide in X direction, fixed one vertically extending support base of the slide upper end, which is equipped with can be along the side Z
To the first slide of activity sliding, the first slide side tunes handle equipped with one first, and described first tunes handle and peace
It is located on the support base and is connected along the first rack engagement that Z-direction extends and the first slide is driven to be slided along Z-direction,
The support base is equipped with the purlin Beam that extends in X direction, the upper fixed sorters of the purlin Beam, and the slide is along X to sliding
It is slided along Z-direction with the first slide, the sorter is driven to be moved at the transmission device matching position and to along transmission
The hardness of the metal parts of device conveying is detected.
7. the screening machine of a kind of screening non-defective unit according to claim 6 and/or substandard products metal parts, it is characterised in that, institute
It is SZT-33F metal material sorters to state sorter.
8. the screening machine of a kind of screening non-defective unit according to any one of claims 1 to 7 and/or substandard products metal parts, special
Sign is that the substandard products device for sorting is air-blowing rifle.
9. the screening machine of a kind of screening non-defective unit according to claim 8 and/or substandard products metal parts, it is characterised in that, institute
It is industrial PC to state control device.
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CN201721906494.5U CN207952031U (en) | 2017-12-29 | 2017-12-29 | A kind of screening machine screening non-defective unit and/or substandard products metal parts |
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CN201721906494.5U CN207952031U (en) | 2017-12-29 | 2017-12-29 | A kind of screening machine screening non-defective unit and/or substandard products metal parts |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112718515A (en) * | 2020-11-30 | 2021-04-30 | 珠海格力智能装备有限公司 | Screening apparatus |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112718515A (en) * | 2020-11-30 | 2021-04-30 | 珠海格力智能装备有限公司 | Screening apparatus |
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Address after: 523000 Yangkengtang Village, Dalang Town, Dongguan City, Guangdong Province, No. 26 Patentee after: Dongguan Ruike Intelligent Technology Co., Ltd. Address before: 523000 Yangkengtang Village, Dalang Town, Dongguan City, Guangdong Province, No. 26 Patentee before: Dongguan RKE Automation Equipment Co., Ltd. |