CN207930894U - A kind of cutting steel wire with trapezoidal waveform - Google Patents

A kind of cutting steel wire with trapezoidal waveform Download PDF

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Publication number
CN207930894U
CN207930894U CN201721873240.8U CN201721873240U CN207930894U CN 207930894 U CN207930894 U CN 207930894U CN 201721873240 U CN201721873240 U CN 201721873240U CN 207930894 U CN207930894 U CN 207930894U
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China
Prior art keywords
steel wire
trapezoidal
cutting steel
trapezoidal waveform
cutting
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CN201721873240.8U
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Chinese (zh)
Inventor
李晓军
盛荣生
林理波
张释伟
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Zhongtian Iron And Steel Group Huai'an New Materials Co ltd
Zenith Steel Group Co Ltd
Original Assignee
Zhejiang Weixing New Building Materials Co Ltd
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Priority to CN201721873240.8U priority Critical patent/CN207930894U/en
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Abstract

The utility model discloses a kind of cutting steel wires with trapezoidal waveform, belong to cutting steel wire technical field, which includes the trapezoidal sections and linkage section of period setting, is connected by linkage section between trapezoidal sections.A kind of cutting steel wire with trapezoidal waveform of the utility model effectively holds sand area by improving, and steel wire can carry more mortars, and the position that the mortar of carrying is in advantageously is allowed to have stronger cutting power convenient for forming effective contact with workpiece to be cut.

Description

A kind of cutting steel wire with trapezoidal waveform
Technical field
The utility model belongs to wire technique field, and in particular to a kind of cutting steel wire with trapezoidal waveform.
Background technology
Cutting steel wire also known as cutting steel wire are that a kind of special hard brittle material is coated with zinc for the wire rod of segmentation and surface The extraordinary steel wire of copper, it is widely used, it can be used for cutting the hard crisp product of various high-precisions, may act as the abrasive material carrier of multi-wire saw.
In mortar slice field, actually play dissection is mortar (suspension of SiC), and cutting steel wire is sand The carrier of slurry, therefore, the mortar that can play dissection of carrying is more, and cutting power is stronger.
In recent years, in order to improve the ability that cutting steel wire carries mortar, and in cutting process, occur structure lines or Helix is used for cutting steel wire using the steel wire for having certain predeformation.
Traditional structure lines or helix, often circular arc is so in the steel of curved bottom to wave tops Silk do not have dissection, this is because steel wire waveform present circular arc, be unfavorable for carry mortar and with workpiece to be cut Effective contact is not sufficiently formed, in curved bottom, mortar can't reach the workpiece to be cut.
Utility model content
Purpose of utility model:The purpose of this utility model is to provide a kind of cutting steel wires with trapezoidal waveform, have The appearance sand area of bigger has stronger cutting power.
Technical solution:To realize above-mentioned purpose of utility model, the utility model adopts the following technical solution:
A kind of cutting steel wire with trapezoidal waveform, the trapezoidal waveform cutting steel wire include trapezoidal sections and the company of period setting Section is connect, is connected by linkage section between the trapezoidal sections.
The linkage section is bottom level section;The trapezoidal sections are the cutting steel wire of isosceles trapezoid comprising two Oblique line section and top horizontal section L1.
The trapezoidal waveform is overlapped to form solid figure to be multigroup on one group or different directions.
The diameter phi of the trapezoidal waveform cutting steel wire is 0.04mm-5mm.
The ratio of the trapezoidal wave top horizontal section L1 and trapezoidal waveform wavelength L is 0.1-0.95.
Allow the cutting steel wire by one group or the gear with flat-top multigroup in different directions to get with trapezoidal The cutting steel wire of waveform.
The wave height of the trapezoidal waveform is 0.05 times~2 times of cutting steel wire diameter.
Advantageous effect:Compared with prior art, a kind of cutting steel wire with trapezoidal waveform of the utility model, by changing Kind effectively to hold sand area, steel wire can carry more mortars, allow the mortar of carrying in position advantageously, be convenient for and to be cut Workpiece form effective contact, have stronger cutting power.
Description of the drawings
Fig. 1 is the structural schematic diagram of the cutting steel wire with trapezoidal waveform;
Fig. 2 is the cutting steel wire process schematic diagram with trapezoidal waveform.
Specific implementation mode
With reference to the accompanying drawings and detailed description, the utility model is furtherd elucidate.
As shown in Figs. 1-2, a kind of cutting steel wire with trapezoidal waveform, the trapezoidal waveform include the trapezoidal sections of period setting And linkage section, it is connected by linkage section between trapezoidal sections.
Linkage section is bottom level section.Trapezoidal sections are the cutting steel wire of isosceles trapezoid, including two oblique line sections and top water Flat section.
The trapezoidal waveform can be overlapped to form solid figure to be multigroup on one group or different directions.
Steel wire diameter φ is 0.04mm-5mm.
The ratio of trapezoidal wave top horizontal section L1 and wavelength L are 0.1-0.95.
As shown in Fig. 2, a kind of preparation method of the cutting steel wire with trapezoidal waveform:Allow steel wire by one group (or not It is equidirectional multigroup), the gear with flat-top, so that it may to process the cutting steel wire with trapezoidal waveform.
The wave height of trapezoidal waveform is 0.05 times~2 times of cutting steel wire diameter.
Top horizontal section is flat, is not round, in the case of same wave height (causing same widths saw kerf), compared to top Portion is circular waveform, can carry more mortars, thus has stronger cutting power;Due to top horizontal section and bottom level Section is flat, therefore the mortar carried more easily effectively touches workpiece to be cut, thus has stronger cutting power.
The above waveform can also be used, and consolidate (using the steel wire with trapezoidal waveform of principles above as diamond wire busbar, Then consistent with the production technology that current plating diamond wire is general in the method consolidated diamond that electroplated diamond is used above) Diamond forms diamond wire.
Using the cutting steel wire of this programme, the mortar for carrying dissection is more, therefore cutting power is stronger, can be improved Cutting efficiency improves cutting products quality.
Example 1
By the cutting steel wire of a diameter of 0.110MM, by one group of tooth pitch be 2.45mm, the flat segment length of tooth top is 0.76mm's Gear, acquisition wave height are 0.040mm, and wavelength is the steel wire with the trapezoidal flat-top features of 0.76mm of 2.45mm.
Example 2
The steel wire that examples detailed above 1 deformed is 1.76mm, the flat section of tooth top by one group of tooth pitch in another deformation direction The gear of a length of 0.55mm, on the basis of original waveform, acquisition wave height is 0.030mm, and wavelength is the superimposion wave of 1.76mm The steel wire of the trapezoidal flat-top feature of shape.
Example 3
The steel wire of diameter 0.07mm obtains wave by the gear that one group of tooth pitch is 2.45mm, the flat segment length of tooth top is 0.76mm A height of 0.030mm, wavelength are the steel wire with the trapezoidal flat-top features of 0.76mm of 2.45mm;In another deformation direction, pass through The gear that one group of tooth pitch is 1.76mm, the flat segment length of tooth top is 0.55mm, on the basis of original waveform, acquisition wave height is 0.021mm, Wavelength is the steel wire of the trapezoidal flat-top feature of superimposion waveform of 1.76mm as diamond wire busbar.Using the work of electroplated diamond Skill plates diamond on the diamond wire busbar surface, forms novel adamantine line, has cutting power strong, strong excellent of chip removal ability Point.
Example 4
The steel wire of diameter 0.25mm obtains wave by the gear that one group of tooth pitch is 3.6mm, the flat segment length of tooth top is 1.15mm A height of 0.110mm, wavelength are the steel wire with the trapezoidal flat-top features of 1.15mm of 3.6mm;In another deformation direction, pass through one Group tooth pitch be 2.64mm, the gear that the flat segment length of tooth top is 0.85mm, on the basis of original waveform, acquisitions wave height be 0.080mm, wave The steel wire of the trapezoidal flat-top feature of superimposion waveform of a length of 2.64mm.

Claims (5)

1. a kind of cutting steel wire with trapezoidal waveform, it is characterised in that:The trapezoidal waveform cutting steel wire includes what the period was arranged Trapezoidal sections and linkage section are connected by linkage section between the trapezoidal sections.
2. a kind of cutting steel wire with trapezoidal waveform according to claim 1, it is characterised in that:The linkage section is Bottom level section;The trapezoidal sections are the cutting steel wire of isosceles trapezoid comprising two oblique line sections and top horizontal section L1.
3. a kind of cutting steel wire with trapezoidal waveform according to claim 1, it is characterised in that:The trapezoidal waveform Solid figure is formed for multigroup be overlapped on one group or different directions.
4. a kind of cutting steel wire with trapezoidal waveform according to claim 1, it is characterised in that:The trapezoidal waveform The diameter phi of cutting steel wire is 0.04mm-5mm.
5. a kind of cutting steel wire with trapezoidal waveform according to claim 2, it is characterised in that:The trapezoidal wave crest The ratio of portion horizontal segment L1 and trapezoidal waveform wavelength L are 0.1-0.95.
CN201721873240.8U 2017-12-28 2017-12-28 A kind of cutting steel wire with trapezoidal waveform Active CN207930894U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721873240.8U CN207930894U (en) 2017-12-28 2017-12-28 A kind of cutting steel wire with trapezoidal waveform

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721873240.8U CN207930894U (en) 2017-12-28 2017-12-28 A kind of cutting steel wire with trapezoidal waveform

Publications (1)

Publication Number Publication Date
CN207930894U true CN207930894U (en) 2018-10-02

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108145874A (en) * 2017-12-28 2018-06-12 镇江耐丝新型材料有限公司 A kind of cutting steel wire with trapezoidal waveform and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108145874A (en) * 2017-12-28 2018-06-12 镇江耐丝新型材料有限公司 A kind of cutting steel wire with trapezoidal waveform and preparation method thereof

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Effective date of registration: 20240306

Address after: No. 566 Changjiang East Road, Huaiyin District, Huai'an City, Jiangsu Province, 223300

Patentee after: Zhongtian Iron and Steel Group (Huai'an) New Materials Co.,Ltd.

Country or region after: China

Patentee after: Zenith Steel Group Co.,Ltd.

Address before: 212134 No. 1, Dashan Road, photovoltaic industrial park, Dagang new area, Zhenjiang City, Jiangsu Province

Patentee before: ZHEJIANG NAISI ADVANCED MATERIALS Co.,Ltd.

Country or region before: China