A kind of automatic device for breaking vibration damping blob of viscose into two with one's hands
Technical field
The present invention relates to a kind of opening blob of viscose device more particularly to a kind of automatic devices for breaking vibration damping blob of viscose into two with one's hands.
Background technology
Traditionally, the household electrical appliance such as air-conditioning need to use a kind of circle because compressor continuous work generates vibration and noise
Cylindrical blob of viscose encases copper pipe, and air conditioner industry is referred to as " vibration damping blob of viscose ", and vibration damping blob of viscose is provided with and external cylindrical surface axle center bias
Hole, the axis parallel of the eccentric orfice axial line and the external cylindrical surface of vibration damping blob of viscose, the eccentric orfice penetrate through the shock-reducing rubber
Two end faces of block cylinder are formed by plane and are provided with by the axial line of external cylindrical surface and the axial line of eccentric orfice
Slot, the width of behaviour is generally in 1-2mm, and past household electrical appliances manufacturing is all to break the slot of vibration damping blob of viscose into two with one's hands to come by hand, by copper pipe
It is fitted into the eccentric orfice of vibration damping blob of viscose, vibration damping blob of viscose is flexible, and the slot of vibration damping blob of viscose can collapse automatically after copper pipe is packed into, then with bundle
Band or flexible collar, which lock vibration damping blob of viscose outer circle, fixes, and this hand assembled technique labor intensity is big, and efficiency is low.
Invention content
The purpose of the present invention is to solve vibration damping blob of viscoses and the copper pipe assembly problem that labor intensity is big, efficiency is low, especially
It is to realize the automated job of vibration damping blob of viscose and copper pipe assembly, I devises a kind of automatic dress for breaking vibration damping blob of viscose into two with one's hands
It sets.
The present invention is achieved through the following technical solutions:A kind of automatic device for breaking vibration damping blob of viscose into two with one's hands, including it is automatic
Feed appliance, finder, carrying mechanism, breaks mechanism, processing controller, rack composition into two with one's hands at guide rail;Its structure is:It is described to send automatically
Glassware, finder, carrying mechanism, is broken mechanism into two with one's hands and is electrically connected with the processing controller guide rail, the auto-feeder, guide rail,
Finder, carrying mechanism, break mechanism into two with one's hands, processing controller is mounted in the rack, the auto-feeder is by vibration damping blob of viscose
Arrangement orient simultaneously be transported on the guide rail, guide rail by vibration damping blob of viscose be transported to one end of guide rail or by vibration damping blob of viscose it is directly defeated
It is sent on the finder, the finder has eccentric hole detection sensor, the finder to drive vibration damping blob of viscose along shock-reducing rubber
The cylinder axial line of block rotates, and when the bias hole detection sensor detects eccentric hole site, the idler wheel of the finder stops
Rotation stop is dynamic to orient vibration damping blob of viscose, the carrying mechanism by the vibration damping blob of viscose of directional move to it is described break into two with one's hands in mechanism, it is described to break
Opening mechanism includes breaking clamping jaw and copper pipe detection sensor into two with one's hands, and the mechanism that breaks into two with one's hands breaks vibration damping blob of viscose along slot slot plane normal direction
It opens, copper pipe is put into along the slot broken into two with one's hands in the eccentric orfice of vibration-reducing rubber block, and copper pipe detection sensor detects copper pipe in place, described
It breaks mechanism into two with one's hands and unclamps vibration damping blob of viscose, vibration damping blob of viscose replys under natural resiliency effect and encases copper pipe, completes vibration damping blob of viscose and opens automatically
Open and encase automatically the assembling process of copper pipe.
For vibration damping blob of viscose in bulk, the auto-feeder using vibrating disk automatic vibration feeding and is arranged vibration damping blob of viscose
Arrange into certain direction;It is bar for vibration damping blob of viscose supplied materials, axis feeding and band of the auto-feeder along bar are cut
Disconnected function.
The function of the guide rail is that the vibration damping blob of viscose that will have been arranged is transported to the other end of guide rail, and the guide rail is two
Side band guide plate, bottom are inclined-planes, and vibration damping blob of viscose is transported to one end of guide rail using gravity.
The guide rail either both sides have guide plate, bottom be motor-driven belt either carrier bar by belt or
Vibration damping blob of viscose is transported to one end of guide rail by carrier bar.
The guide rail is both sides guide plate width adjustable, has different cylinder heights to adapt to damping block.
The finder is made of motor, idler wheel, eccentric hole detection sensor, and the motor drives idler wheel, the idler wheel
Cylindrical surface and vibration damping blob of viscose Cylindrical Surfaces Contact, idler wheel rotation drive vibration damping blob of viscose rotation, it is described bias hole detection sensor
Detect that the eccentric orfice of vibration damping blob of viscose goes to fixed position and sends out signal, control vibration damping blob of viscose stops operating, that is, determines and subtract
Shake blob of viscose slot orientation.
When driving the vibration damping blob of viscose using idler wheel, the number of rollers of the finder is the rolling of at least one driving
Wheel.
As the alternative solution of above-mentioned rollers driving, the finder is either determined by what motor driving or cylinder drove
To clamping jaw, eccentric hole detection sensor composition, the orientation clamping jaw clamps the periphery of vibration damping blob of viscose and around the circle of vibration damping blob of viscose
The axial line of cylinder rotates, and the biography eccentric orfice detection sensor, which detects, sends out signal when eccentric orfice turns over, subtract described in control
It shakes blob of viscose stop motion, the vibration damping blob of viscose is just directed.
The finder is set in individual position or is set in the position overlapped with one end of guide rail, the finder
If being set in the position overlapped with one end of guide rail, vibration damping blob of viscose is directly transported on the finder by the guide rail.
The carrying mechanism by vibration damping blob of viscose be transported to from finder it is described break into two with one's hands in mechanism, have on the carrying mechanism
Clamping jaw is carried, the carrying clamping jaw is dragged by motor-driven belt or motor drive chain or motorized cams mechanism drives,
Or rack and pinion mechanism driving or cylinder drive, and can do vertical, horizontal or vertical and horizontal compound motion.
The mechanism that breaks into two with one's hands breaks clamping jaw, vibration damping blob of viscose detection sensor and copper pipe detection sensor into two with one's hands including two, two
Break the both sides that clamping jaw clamps the slot of vibration damping blob of viscose respectively into two with one's hands, the pawl face for breaking clamping jaw into two with one's hands is contacted with the cylinder end face of vibration damping blob of viscose, institute
State carrying mechanism by vibration damping blob of viscose be transported to it is described break into two with one's hands in mechanism when, the vibration damping blob of viscose detection sensor sends out signal, institute
It states two to break clamping jaw into two with one's hands while clamping vibration-reducing rubber block, clamping jaw is broken into two with one's hands while after clamp vibration-reducing rubber block when described two, it is described two
It breaks clamping jaw into two with one's hands and breaks action into two with one's hands along the normal direction with the slot plane of vibration damping blob of viscose again, vibration damping blob of viscose is broken into two with one's hands along slot, works as copper pipe
When being put into the eccentric orfice of vibration damping blob of viscose along the slot broken into two with one's hands, the copper pipe detection sensor detects that copper pipe in place and has been sent out
Signal, described two clamping jaws of breaking into two with one's hands unclamp vibration damping blob of viscose, and the vibration damping blob of viscose replys under natural resiliency force effect and encases copper pipe,
Vibration damping blob of viscose encases after copper pipe is removed as a whole, the vibration damping blob of viscose detection sensor and/or copper pipe detection sensing
Device sends out signal and enters next working cycles.
The processing controller controls the auto-feeder, guide rail, finder, carrying mechanism, breaks mechanism into two with one's hands by setting
Program behavior, the processing controller be microchip PLC either computer.
A kind of automatic device for breaking vibration damping blob of viscose into two with one's hands is not only adapted to the automatic assembling of copper pipe and vibration damping blob of viscose, equally
Suitable for metal either automatic assembling, that is, copper pipe either metal of non-metallic pipe or stick and vibration damping blob of viscose or nonmetallic
Pipe or stick.
The beneficial effects of the present invention are:
1, the assembly for vibration damping blob of viscose and copper pipe provides a kind of automation scheme, improves efficiency, reduces labour by force
Degree;
2, the Automation Design reference is provided for similar structural member assembly;
【Description of the drawings】
Fig. 1 is a kind of axonometric drawing of the automatic device for breaking vibration damping blob of viscose into two with one's hands;
Fig. 2 is a kind of axonometric drawing of the automatic device for breaking vibration damping blob of viscose into two with one's hands, removes protective cover;
Fig. 3 is a kind of guide rail axonometric drawing of the automatic device for breaking vibration damping blob of viscose into two with one's hands, opposite with the visual angles Fig. 2;
Fig. 4 is a kind of carrying mechanism axonometric drawing of the automatic device for breaking vibration damping blob of viscose into two with one's hands;
Fig. 5 is a kind of finder axonometric drawing of the automatic device for breaking vibration damping blob of viscose into two with one's hands;
Fig. 6 is a kind of axonometric drawing for breaking mechanism into two with one's hands of the automatic device for breaking vibration damping blob of viscose into two with one's hands, there is vibration damping blob of viscose;
Fig. 7 is a kind of axonometric drawing for breaking mechanism into two with one's hands of the automatic device for breaking vibration damping blob of viscose into two with one's hands, removes vibration damping blob of viscose;
Fig. 8 is the finder axonometric drawing that idler wheel driving is replaced using orientation clamping jaw;
Reference numeral:1, auto-feeder(Vibrating disk);2, guide rail;21, guide rail side plate;22, guide rail cover board;23, guide rail
End;3, carrying mechanism;31, horizontal movement cylinder;32, move vertically cylinder;33, clamping jaw cylinder is carried;34, clamping jaw is carried;
4, finder;41, motor;42, idler wheel;43, eccentric hole detection sensor;44, clamping jaw is oriented;5, mechanism is broken into two with one's hands;51, it breaks into two with one's hands
Cylinder;52, clamping jaw is broken into two with one's hands(Component);521, clamping cylinder;522, clamping jaw arm;523, clamping jaw mandril;53, copper pipe detection sensing
Device;54, vibration damping blob of viscose detection sensor;55, clamping jaw clamping direction is broken into two with one's hands;56, it breaks clamping jaw into two with one's hands and breaks direction into two with one's hands;6, processing control
Device;7, rack;71, mainframe;72, vibrating disk rack;8, vibration damping blob of viscose;9, clamping jaw is oriented.
【Specific implementation mode】
Below in conjunction with the accompanying drawings and specific implementation mode is described further the present invention.
Embodiment 1
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, a kind of automatic device for breaking vibration damping blob of viscose into two with one's hands, including:From
Dynamic feed appliance(Vibrating disk)1, guide rail 2, carrying mechanism 3, finder 4, break into two with one's hands mechanism 5, processing controller 6, rack 7 form;This
In example, auto-feeder is vibrating disk 1, and in order to reduce the vibration effect of vibrating disk, rack 7 is split as mainframe 71 and vibration
Disk rack 72, structure are:The auto-feeder(Vibrating disk)1, guide rail 2, carrying mechanism 3, finder 4, break into two with one's hands mechanism 5 with
The processing controller 6 electrically connects, the auto-feeder(Vibrating disk)1, guide rail 2, carrying mechanism 3, finder 4, break machine into two with one's hands
Structure 5 is on the machine, 7, the auto-feeder(Vibrating disk)Vibration damping blob of viscose 8 is arranged orientation and is transported to described lead by 1
On rail 2, vibration damping blob of viscose 8 is transported to one end of guide rail 2 by guide rail 2;The carrying mechanism 3 includes horizontal movement cylinder 31, vertical
Cylinder 32 is moved, clamping jaw cylinder 33 is carried, carries clamping jaw 34, the horizontal movement cylinder 31 and vertical movement cylinder 32 drive institute
It states carrying clamping jaw 34 and does horizontally or vertically movement or the horizontal compound motion with vertical direction, the carrying clamping jaw cylinder 33
The carrying clamping jaw 34 is driven to do clamping or release movement, the carrying mechanism 3 is by vibration damping blob of viscose 8 from the end of the guide rail 2
End, which is transported on the finder 4 and is transported to the vibration damping blob of viscose 8 of directional from the finder 4, described breaks mechanism into two with one's hands
On 5;The finder 4 includes motor 41, idler wheel 42 and eccentric hole detection sensor 43, and the motor 41 drives at least one
Idler wheel 42, the idler wheel 42 drive cylindrical surface axial line rotation of the vibration damping blob of viscose 8 around vibration damping blob of viscose 8, the eccentric orfice detection to pass
When sensor 43 detects eccentric hole site, the idler wheel 42 of the finder 4 stops operating, vibration damping blob of viscose 8 is directed;It is described
It includes breaking cylinder 51, at least two into two with one's hands to break clamping jaw 52, copper pipe detection sensor 53, vibration damping blob of viscose detection sensing into two with one's hands to break mechanism 5 into two with one's hands
Device 54, the clamping jaw 52 of breaking into two with one's hands are made of clamping cylinder 521, clamping jaw arm 522, clamping jaw mandril 523, and the vibration damping blob of viscose detection passes
When sensor 54 detects the vibration damping blob of viscose 8, the described two clamping jaw clamping directions 55 of breaking into two with one's hands of clamping jaw 52 as shown in Figure 6 of breaking into two with one's hands press from both sides
The both sides of the slot of tight vibration damping blob of viscose 8, then it is described break into two with one's hands cylinder 51 drive it is described break into two with one's hands clamping jaw 52 as shown in Figure 6 break clamping jaw into two with one's hands
It breaks normal direction of the direction 56 by the vibration damping blob of viscose 8 along slot plane into two with one's hands to break into two with one's hands relatively, copper pipe is put into damping rubber along the slot broken into two with one's hands
In the eccentric orfice of block 8, copper pipe detection sensor 54 detects copper pipe in place, and the clamping cylinder 521 drives clamping jaw arm 522
Vibration damping blob of viscose 8 is unclamped, the vibration damping blob of viscose 8 replys under natural resiliency force effect and encases copper pipe, and vibration damping blob of viscose 8 encases copper pipe work
After being removed for an entirety, the vibration damping blob of viscose detection sensor 54 and/or copper pipe detection sensor 53 detect shock-reducing rubber
Block 8 and copper pipe send a signal to the processing controller 6 and enter next working cycles after being removed.
Embodiment 2
As shown in Figure 2 and Figure 3, if the finder 4 is arranged in one end of the guide rail 2, i.e., by finder 4 and institute
The coincidence of 23 position of guide rail end is stated, then the carrying mechanism 3 just only needs a carrying clamping jaw 34.
Embodiment 3
As shown in Figure 1 and Figure 2, the rack 7 is split as mainframe 71 and vibrating disk rack, in order to reduce vibration
To being transmitted on mainframe 71, or by rack 7 be split as multiple racks support respectively the carrying mechanism 3, attitude reference device 4,
Break mechanism 5 into two with one's hands.
Embodiment 4
As shown in Figure 1 and Figure 2, for vibration damping blob of viscose in bulk, the auto-feeder 1 is using on vibrating disk automatic vibration
Expect and vibration damping blob of viscose 8 is arranged in certain direction;If the supplied materials of vibration damping blob of viscose is bar, 1 edge of the auto-feeder
The axis of bar feeds and with cutting function.
Embodiment 5
As shown in figure 8, the alternate design side that the idler wheel as the finder 4 shown in Fig. 1, Fig. 2 and Fig. 5 drives
Case, or clamp axial line of the vibration damping blob of viscose 8 around the cylindrical surface of the vibration damping blob of viscose 8 with orientation clamping jaw 44 and rotate, subtract when described
The eccentric orfice of blob of viscose 8 of shaking turns over, and when the bias hole detection sensor 43 detects eccentric orfice, the orientation clamping jaw 44 is immediately
It stops operating, that is, completes the orientation to the vibration damping blob of viscose 8;As long as clamping/relieving function can be met, the orientation clamping jaw 44
Modular, pneumatically powered clamping jaw or be that screw thread or cam clamping mechanism or motor-driven vice are driven by motor
Or lathe chuck clamping structure.
Embodiment 6
As shown in Figure 6, Figure 7, described to break clamping jaw into two with one's hands(Component)52 by the clamping cylinder 521, clamping jaw arm 522, clamping jaw top
Bar 523 forms, described to break the either modular, pneumatically powered clamping jaw or be by electricity of clamping jaw 52 into two with one's hands as long as can meet clamping/relieving function
Machine drives screw thread or cam clamping mechanism or motor-driven vice or lathe chuck clamping structure;The clamping jaw
Arm 522 is an one-piece parts with the clamping jaw mandril 523.
Embodiment 7
In Fig. 4, as long as clamping/relieving function can be met, the carrying clamping jaw 34 either modular, pneumatically powered clamping jaw or
Person is to drive screw thread or cam clamping mechanism or motor-driven vice or lathe chuck clamping structure by motor;Only
It wants that vertical, horizontal or vertical and horizontal compound motion can be done, the carrying clamping jaw 34 is dragged by motor-driven belt or chain
It moves or is driven by motor-driven rack and pinion mechanism or replace cylinder to drive by the driving of motorized cams mechanism.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula carries out change and modification appropriate.Therefore, the invention is not limited in specific implementation modes disclosed and described above, to this
Some modifications and changes of invention should also be as falling into the scope of the claims of the present invention.In addition, although this specification
In used some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.