CN207913750U - It is multiple to be stirred to react device - Google Patents

It is multiple to be stirred to react device Download PDF

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Publication number
CN207913750U
CN207913750U CN201721462705.0U CN201721462705U CN207913750U CN 207913750 U CN207913750 U CN 207913750U CN 201721462705 U CN201721462705 U CN 201721462705U CN 207913750 U CN207913750 U CN 207913750U
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CN
China
Prior art keywords
shaft
tank body
component
stirred
tank
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Expired - Fee Related
Application number
CN201721462705.0U
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Chinese (zh)
Inventor
卞春梅
陈云锦
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Yancheng City Dafeng Power Machinery Manufacturing Plant
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Yancheng City Dafeng Power Machinery Manufacturing Plant
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Priority to CN201721462705.0U priority Critical patent/CN207913750U/en
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Publication of CN207913750U publication Critical patent/CN207913750U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

This practicality is related to a kind of multiple being stirred to react device, which is characterized in that the multiple device that is stirred to react includes tank body component, Power Component, heating component and mixing component;The Power Component is mounted on above tank body component;The heating component is mounted on tank body component outer wall;The mixing component is mounted on tank body component internal, and top is connected with Power Component, and the mixing component includes agitating shaft, multi output end gearbox, screw blade and straight leaf disc turbine;Multi output end gearbox top is connected in shaft coupling, and lower part is connected with two agitating shafts;The screw blade and straight leaf disc turbine are separately fixed on two agitating shafts.

Description

It is multiple to be stirred to react device
Technical field
This practicality be related to it is a kind of it is multiple be stirred to react device, belong to and chemical technology field.
Background technology
Reaction kettle is processing apparatus important in industrial production, is matched with parameter by the structure design to reaction kettle container It sets, realizes the mixture function of the heating of technological requirement, evaporation, cooling and low high speed.Reaction kettle be widely used in oil, chemical industry, The fields such as rubber, pesticide, dyestuff, medicine, food are mainly used to complete the works such as vulcanization, nitrification, hydrogenation, hydrocarbonylation, polymerization, condensation The pressure vessel of skill process.Reaction kettle is in the larger object of stirring stickiness, in order to improve mixing effect, can pass through to improve and stir The rotating speed of axis reaches preferably mixed effect.But with the raising of agitator shaft speed, spent power also rises at double, This method not only causes high load to motor, and when stirring, excessive resistance will also result in the mechanical structure of agitating shaft Damage.Therefore it is badly in need of a kind of not only having stirring and viscosity higher building ability of immigrants but also the anti-of motor load will not being greatly improved in the market Kettle is answered to come out, to solve the manufacturing problem of people.
Utility model content
This practicality exactly for the technical problems in the prior art, provide it is a kind of it is multiple be stirred to react device, entirely Technical solution is compact-sized, cost is relatively low, energy conservation and environmental protection, which makes product not whole by completely new Machine Design On the basis of adding power source, it is carried out at the same time the stirring of two panels blade, substantially increases the working efficiency of reaction kettle.Different power Output coordinates different blades, makes this product when stirring high viscosity liquid, can also play preferable mixed effect.Therefore this product It is highly suitable for the enterprise of the multiclass raw material hybrid process such as chemical and medicine industry.
To achieve the goals above, the technical solution of this practicality is as follows, it is a kind of it is multiple be stirred to react device, it is described multiple to stir It includes tank body component, Power Component, heating component and mixing component to mix reaction unit;The Power Component is mounted on tank body component Top;The heating component is mounted on tank body component outer wall;The mixing component is mounted on tank body component internal, top with it is dynamic Power component is connected.The design structure is simply clear, is closely connected and does not influence each other between each component, required part replacement side Just, it is easy to the maintenance of product in use in the future.
As a kind of improvement of this practicality, the tank body component include tank body, manhole, liquid outlet, inlet, relief valve and Blow-off pipe;The manhole is mounted on the left of top of the tank;The inlet is located at tank body left upper portion;The liquid outlet is located at tank Body bottom centre position;The relief valve is mounted on the right side of top of the tank;The blow-off pipe is located on the right side of top of the tank.Relief valve Setting can effectively avoid causing to explode due to gas pressure is excessive in tank body, to make reaction kettle in entire production process In it is more safe and efficient.
As a kind of improvement of this practicality, the Power Component includes motor, retarder, holder, shaft coupling and axle envelope; The motor is mounted on the top of reaction kettle and stands on the central axes of tank body;The retarder is mounted on motor lower part; Motor is fixed on top of the tank by the holder;The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft;Axis Contact position of the envelope positioned at tank body and agitating shaft.Power Component uses vertical layout, motor to reduce to technological requirement through retarder Speed of agitator after, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Each component of Power Component it Between be connected with each other and compact-sized.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is highly suitable as reacting The power source of kettle.
As a kind of improvement of this practicality, the axle envelope uses built-in type unbalanced type single mechanical end face seal.Using spy Fixed axle envelope mode is that raw material is entirely sealed in tank body, is prevented because of raw material because the mechanical property of its own can be utilized It is revealed caused by high-speed motion in tank body, and it also has compact dimensions, service life is long, small excellent of power consumption Point..
As a kind of improvement of this practicality, the heating component includes steam inlet, chuck and condensation-water drain;The steaming Vapor inlet is located at chuck upper end;The chuck is mounted on the outer wall both sides of tank body;The condensation-water drain is located at the bottom of chuck. Heating component design is simple, and heat transfer is fast, can the raw material in tank body be heated to production required temperature rapidly, when shortening processing Between, improve the production efficiency of enterprise.
As a kind of improvement of this practicality, steam filter screen is installed in the chuck.The setting of steam filter screen, can be effective Sundries is avoided to enter chuck with steam, to cause the blocking inside chuck.It offers convenience to the maintenance of clean-up of post facility.
As a kind of improvement of this practicality, the mixing component includes agitating shaft, multi output end gearbox, screw blade With straight leaf disc turbine;Multi output end gearbox top is connected in shaft coupling, and lower part is connected with two agitating shafts;It is described Screw blade and straight leaf disc turbine are separately fixed on two agitating shafts.Two stirring shaft designs can make reaction kettle Stirring efficiency maximize, different agitating shafts can correspond to different stirring things, to solve existing reaction kettle stirring thing It is single, more viscosityes can not be carried out, the problem of composite stirring between multi-density mixture.
As a kind of improvement of this practicality, the multi output end gearbox includes input shaft, babinet, high speed shaft and output Axis;The input shaft high speed shaft and output shaft are respectively positioned in gear-box;The input shaft is located at gear-box centre position, and with connection Axis device is connected;The high speed shaft is located on the left of input shaft, and lower end is connected with straight leaf disc turbine stirring axis;The output axle position On the right side of input shaft, lower end is connected with Worm type blade stirring axis.Two agitating shafts selected by this law correspond to multi output end tooth respectively High speed shaft contained by roller box and output shaft, therefore this product can be accomplished on the basis of not increasing power source between two panels blade The output of different rotating speeds, different torques.The connect blade rotating speed of high speed shaft output end is fast, and torsion is small, can be carried out to liquid quick Stirring, and liquid is made to form the effect seethed up and down in kettle.Output shaft output end rotating speed is slow, but torsion is big, can make viscosity First movement is got up in kettle for higher liquid, and the connect blade of high speed shaft is made to be more easy to move, compound between thinlyfluid to improve The effect of stirring.Different rotating speeds makes two panels stirrer paddle generate the fluid eddies that two rotating speed sizes are all different.Whirlpool exists It is mutually collided in limited space in kettle, generated shear force makes liquid more rapidly mix again, further carries The high stirring efficiency of reaction kettle.
As a kind of improvement of this practicality, the stirrer paddle can be adjusted according to the difference of stirring thing, but need to be followed The blade of high speed shaft connecting pin is high rotating speed blade, and the blade for exporting axis connection is the principle of slow-speed of revolution blade.Different blades It reasonably utilizes the physical property difference between different blades, liquid is made to reach suitable stream in kettle with different agitation characteristics Dynamic state.To further promote the adaptability of product, the different production requirements being more applicable between enterprise are allowed to, are preferably Market service.
It is had the following advantages that relatively with the prior art, this practicality, 1)The technical solution overall construction design is ingenious, it is compact, Cost is relatively low;2)The setting of relief valve can effectively avoid because in tank body gas pressure it is excessive due to cause to explode, it is anti-to make Answer kettle more safe and efficient in entire production process;3)Power Component uses vertical layout, motor to reduce to work through retarder After the speed of agitator that skill requires, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Power Component is each It is connected with each other between component and compact-sized.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is very suitable for using Make the power source of reaction kettle;4)Heating component design is simple, and heat transfer is fast, can the raw material in tank body be heated to production institute rapidly Temperature is needed, process time is shortened, improves the production efficiency of enterprise;5)The setting of steam filter screen, it is possible to prevente effectively from sundries Enter chuck with steam, to cause the blocking inside chuck.It offers convenience to the maintenance of clean-up of post facility;6)Two stirrings Shaft design can be such that the stirring efficiency of reaction kettle maximizes.Different agitating shafts can correspond to different stirring things, to solve Existing reaction kettle stirring thing of having determined is single, can not carry out more viscosityes, the problem of composite stirring between multi-density mixture;7)This law Selected two agitating shafts correspond to high speed shaft and output shaft contained by multi output end gearbox respectively, therefore this product can not increase On the basis of adding power source, accomplish the output of different rotating speeds, different torques between two panels blade.The connect blade of high speed shaft output end turns Fast fast, torsion is small, can quickly be stirred to liquid, and liquid is made to form the effect seethed up and down in kettle.Output shaft is defeated Outlet rotating speed is slow, but torsion is big, and the higher liquid of viscosity can be made first to be moved in kettle, the connect blade of high speed shaft is made to be more easy to Movement, to improve the effect of composite stirring between thinlyfluid.Different rotating speeds makes two panels stirrer paddle generate two rotating speeds The fluid eddies that size is all different.Whirlpool mutually collides in kettle in limited space, and generated shear force makes liquid again It more rapidly mixes, further improves the stirring efficiency of reaction kettle;8)Different blades its stirred with different Characteristic is mixed, the physical property difference between different blades is reasonably utilized, liquid is made to reach suitable flow regime in kettle.Thus into one Step promotes the adaptability of product, is allowed to the different production requirements being more applicable between enterprise, is preferably market service.;9)This Product are clear in structure, convenient disassembly between each component, are conducive to the plant maintenance and replacement in later stage, reduce the later stage production of enterprise Expenditure;10)The technical solution cost is relatively low, is just promoted and applied with further.
Description of the drawings
Fig. 1 is this practicality overall structure diagram;
Fig. 2 is Fig. 1 partial enlargement structural representations;
In figure:1, tank body, 2, manhole, 3, liquid outlet, 4, inlet, 5, relief valve, 6, blow-off pipe, 7, motor, 8, subtract Fast device, 9, holder, 10, shaft coupling, 11, axle envelope;12, steam inlet, 13, chuck, 14, condensation-water drain;
15, agitating shaft, 16, multi output end gearbox, 17, screw blade, 18, straight leaf disc turbine, 19, input Axis, 20, babinet, 21, high speed shaft, 22, output shaft, 23, axle envelope.
Specific implementation mode:
In order to deepen the understanding to this practicality, the present embodiment is described in detail below in conjunction with the accompanying drawings.
Embodiment 1:Referring to Fig. 1, Fig. 2, one kind is multiple to be stirred to react device, and the multiple device that is stirred to react includes tank body Component, Power Component, heating component and mixing component;The Power Component is mounted on above tank body component;The heating component On tank body component outer wall;The mixing component is mounted on tank body component internal, and top is connected with Power Component.The design It is simple in structure clear, it is closely connected and does not influence each other between each component, required part replacement is convenient, and being easy to product in the future makes With maintenance in the process.The tank body component includes tank body 1, manhole 2, liquid outlet 3, inlet 4, relief valve 5 and pressure Outlet pipe 6;The manhole is mounted on the left of top of the tank;The inlet is located at tank body left upper portion;The liquid outlet is located at tank Body bottom centre position;The relief valve is mounted on the right side of top of the tank;The blow-off pipe is located on the right side of top of the tank.Relief valve Setting can effectively avoid causing to explode due to gas pressure is excessive in tank body, to make reaction kettle in entire production process In it is more safe and efficient, the Power Component includes motor 7, retarder 8, holder 9, shaft coupling 10 and axle envelope 11;The electricity Motivation is mounted on the top of reaction kettle and stands on the central axes of tank body;The retarder is mounted on motor lower part;The branch Motor is fixed on top of the tank by frame;The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft;Axle envelope is located at The contact position of tank body and agitating shaft.Power Component uses vertical layout, motor to reduce to the stirring of technological requirement through retarder After rotating speed, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Between each component of Power Component each other It is connected and compact-sized.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is highly suitable as the dynamic of reaction kettle Power source, the axle envelope use built-in type unbalanced type single mechanical end face seal.It is because can profit using specific axle envelope mode With the mechanical property of its own, raw material is entirely sealed in tank body, is prevented because of raw material in tank body caused by high-speed motion Leakage, and it also has compact dimensions, and service life is long, the small advantage of power consumption., the heating component include steam into Mouth 12, chuck 13 and condensation-water drain 14;The steam inlet is located at chuck upper end;The chuck is mounted on the outer wall two of tank body Side;The condensation-water drain is located at the bottom of chuck.Heating component design is simple, and heat transfer is fast, can be rapidly by the original in tank body Material is heated to production required temperature, shortens process time, improves the production efficiency of enterprise.The mixing component includes stirring Axis 15, multi output end gearbox 16, screw blade 17 and straight leaf disc turbine 18;Multi output end gearbox top in Shaft coupling is connected, and lower part is connected with two agitating shafts;The screw blade and straight leaf disc turbine are separately fixed at two On agitating shaft.Two stirring shaft designs can be such that the stirring efficiency of reaction kettle maximizes, and different agitating shafts can correspond to not With stirring thing, it is single to solve existing reaction kettle stirring thing, can not carry out more viscosityes, it is compound between multi-density mixture The problem of stirring.
Embodiment 2:Referring to Fig. 1, Fig. 2, as a kind of improvement of this practicality, the multi output end gearbox includes input shaft 19, babinet 20, high speed shaft 21 and output shaft 22 and axle envelope 23;The input shaft high speed shaft and output shaft are respectively positioned on gear-box It is interior;The input shaft is located at gear-box centre position, and is connected with shaft coupling;The high speed shaft is located on the left of input shaft, lower end It is connected with straight leaf disc turbine stirring axis;The output shaft is located on the right side of input shaft, lower end and Worm type blade stirring axis phase Even.Two agitating shafts selected by this law correspond to high speed shaft and output shaft contained by multi output end gearbox respectively, therefore this product can On the basis of not increasing power source, to accomplish the output of different rotating speeds between two panels blade, different torques.High speed shaft output end institute It connects that blade rotating speed is fast, and torsion is small, liquid can quickly be stirred, and liquid is made to form the effect seethed up and down in kettle. Output shaft output end rotating speed is slow, but torsion is big, and the higher liquid of viscosity can be made first to be moved in kettle, high speed shaft is made to be connect Blade is more easy to move, to improve the effect of composite stirring between thinlyfluid.Different rotating speeds makes two panels stirrer paddle generate The fluid eddies that two rotating speed sizes are all different.Whirlpool mutually collides in kettle in limited space, generated shear force So that liquid is more rapidly mixed again, further improves the stirring efficiency of reaction kettle.The stirrer paddle can basis The difference of stirring thing, is adjusted, but the blade that need to follow high speed shaft connecting pin is high rotating speed blade, exports the blade of axis connection For the principle of slow-speed of revolution blade.Different blades its with different agitation characteristics, reasonably utilize different blades between physical property Difference makes liquid reach suitable flow regime in kettle.To further promote the adaptability of product, it is allowed to be more applicable for Different production requirements between enterprise are preferably market service.
It should be noted that above-described embodiment, not is used for limiting the protection domain of this practicality, in above-mentioned technical proposal On the basis of made equivalents or replacement each fall within this practicality scope of the claimed protection.

Claims (4)

1. one kind is multiple to be stirred to react device, which is characterized in that the multiple device that is stirred to react includes tank body component, power packages Part, heating component and mixing component;The Power Component is mounted on above tank body component;The heating component is mounted on tank body group On part outer wall;The mixing component is mounted on tank body component internal, and top is connected with Power Component, and the tank body component includes tank Body, manhole, liquid outlet, inlet, relief valve and blow-off pipe;The manhole is mounted on the left of top of the tank;The inlet position In tank body left upper portion;The liquid outlet is located at tank base center;The relief valve is mounted on the right side of top of the tank;Institute It states blow-off pipe to be located on the right side of top of the tank, the Power Component includes motor, retarder, holder, shaft coupling and axle envelope;It is described Motor is mounted on the top of reaction kettle and stands on the central axes of tank body;The retarder is mounted on motor lower part;It is described Motor is fixed on top of the tank by holder;The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft;Axle envelope position In the contact position of tank body and agitating shaft, the mixing component includes agitating shaft, multi output end gearbox, screw blade peace Straight leaf disc turbine;Multi output end gearbox top is connected in shaft coupling, and lower part is connected with two agitating shafts;The screw rod Formula blade and straight leaf disc turbine are separately fixed on two agitating shafts.
2. being stirred to react device according to multiple described in claim 1, which is characterized in that the heating component include steam into Mouth, chuck and condensation-water drain;The steam inlet is located at chuck upper end;The chuck is mounted on the outer wall both sides of tank body;Institute State the bottom that condensation-water drain is located at chuck.
3. being stirred to react device according to multiple described in claim 2, which is characterized in that the mixing component includes stirring Axis, multi output end gearbox, screw blade and straight leaf disc turbine;Multi output end gearbox top is in shaft coupling phase Even, lower part is connected with two agitating shafts;The screw blade and straight leaf disc turbine are separately fixed on two agitating shafts.
4. being stirred to react device according to multiple described in claim 3, which is characterized in that the multi output end gearbox includes Input shaft, babinet, high speed shaft and output shaft;The input shaft high speed shaft and output shaft are respectively positioned in gear-box;The input shaft It is connected positioned at gear-box centre position, and with shaft coupling;The high speed shaft is located on the left of input shaft, lower end and straight leaf disc whirlpool Agitating shaft is taken turns to be connected;The output shaft is located on the right side of input shaft, and lower end is connected with Worm type blade stirring axis.
CN201721462705.0U 2017-11-06 2017-11-06 It is multiple to be stirred to react device Expired - Fee Related CN207913750U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721462705.0U CN207913750U (en) 2017-11-06 2017-11-06 It is multiple to be stirred to react device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721462705.0U CN207913750U (en) 2017-11-06 2017-11-06 It is multiple to be stirred to react device

Publications (1)

Publication Number Publication Date
CN207913750U true CN207913750U (en) 2018-09-28

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ID=63613047

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Application Number Title Priority Date Filing Date
CN201721462705.0U Expired - Fee Related CN207913750U (en) 2017-11-06 2017-11-06 It is multiple to be stirred to react device

Country Status (1)

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180928

Termination date: 20191106

CF01 Termination of patent right due to non-payment of annual fee