CN207605719U - High-speed stirred reaction kettle - Google Patents
High-speed stirred reaction kettle Download PDFInfo
- Publication number
- CN207605719U CN207605719U CN201721472375.3U CN201721472375U CN207605719U CN 207605719 U CN207605719 U CN 207605719U CN 201721472375 U CN201721472375 U CN 201721472375U CN 207605719 U CN207605719 U CN 207605719U
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- cylinder
- tank body
- component
- reaction kettle
- tank
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 70
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 238000000926 separation method Methods 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 230000008878 coupling Effects 0.000 claims description 11
- 238000010168 coupling process Methods 0.000 claims description 11
- 238000005859 coupling reaction Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000010025 steaming Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 description 11
- 230000006872 improvement Effects 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000013019 agitation Methods 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model is related to a kind of high-speed stirred reaction kettle, the high-speed stirred reaction kettle includes tank body component, Power Component, heat-exchanging component, mixing component and guiding subassembly；The Power Component is mounted on above tank body component；The mixing component is mounted on tank body component internal, and top is connected with Power Component；The guiding subassembly is mounted in tank body, and the guiding subassembly includes cylinder pressing plate, cylinder lattice gear, cylinder stent, guide shell cylinder, spiral guide groove, diffluence pass and liquid separation cross；The cylinder stent is fixed in inner tank wall；The cylinder lattice gear is mounted on guide shell cylinder top；The cylinder pressing plate is used to cylinder lattice gear being fixed on cylinder stent；The spiral guide groove is arranged on guide shell inner wall, and the diffluence pass hole-opening protrudes from except barrel on guide shell barrel；The liquid separation cross is mounted in diffluence pass.
Description
Technical field
The present invention relates to a kind of high-speed stirred reaction kettles, belong to chemical technology field.
Background technology
Reaction kettle is processing apparatus important in industrial production, is matched with parameter by the structure design to reaction kettle container
It sets, realizes the mixture function of the heating of technological requirement, evaporation, cooling and low high speed.Reaction kettle be widely used in oil, chemical industry,
The fields such as rubber, pesticide, dyestuff, medicine, food are mainly used to complete the works such as vulcanization, nitrification, hydrogenation, hydrocarbonylation, polymerization, condensation
The pressure vessel of skill process.Reaction kettle if rotating speed is too fast and liquid viscosity to be mixed is relatively low, is easy in agitated liquid
Column raceway zone is generated in kettle.The generation of column raceway zone makes liquid follow blender closely in kettle and quickly rotates.But it is to be mixed
Due to the influence of centrifugal force caused by high speed rotation between two or more liquid, it will not generate to each other and cross and melt
It closes, therefore by the working efficiency of strong influence blender.
Invention content
The present invention exactly for the technical problems in the prior art, provides a kind of high-speed stirred reaction kettle, entire skill
Art scenario-frame is compact, cost is relatively low, energy conservation and environmental protection, which keeps product glutinous in stirring by completely new Machine Design
When spending lower liquid, due to the presence of guide shell, by the great resistance for increasing liquid flowing, to avoid column raceway zone
Generation, improve the stirring capacity and mixing effect of product.
To achieve the goals above, technical scheme is as follows, a kind of high-speed stirred reaction kettle, the high-speed stirred
Reaction kettle includes tank body component, Power Component, heat-exchanging component, mixing component and guiding subassembly；The Power Component is mounted on tank
Above body component；The mixing component is mounted on tank body component internal, and top is connected with Power Component；The guiding subassembly installation
In tank body.The design structure is simply clear, is closely connected and does not influence each other between each component, and required part replacement is convenient,
It is easy to the maintenance of product in use in the future.
As an improvement of the present invention, the tank body component include tank body, manhole, liquid outlet, inlet, relief valve and
Blow-off pipe；The manhole is mounted on the left of top of the tank；The inlet is located at tank body left upper portion；The liquid outlet is located at tank
Body bottom centre position；The relief valve is mounted on the right side of top of the tank；The blow-off pipe is located on the right side of top of the tank.Relief valve
Setting can effectively avoid causing to explode due to gas pressure is excessive in tank body, to make reaction kettle in entire production process
In it is more safe and efficient.
As an improvement of the present invention, the Power Component includes motor, retarder, holder, shaft coupling and axle envelope；
The motor is mounted on the top of reaction kettle and stands on the central axes of tank body；The retarder is mounted on motor lower part；
Motor is fixed on top of the tank by the holder；The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft；Axis
Contact position of the envelope positioned at tank body and agitating shaft.Power Component uses vertical layout, motor to reduce to technological requirement through retarder
Speed of agitator after, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Each component of Power Component it
Between be connected with each other and compact-sized.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is highly suitable as reacting
The power source of kettle.
As an improvement of the present invention, the heat-exchanging component includes steam inlet, chuck and condensation-water drain；The steaming
Vapor inlet is located at chuck upper end；The chuck is mounted on the outer wall both sides of tank body；The condensation-water drain is located at the bottom of chuck.
Heat-exchanging component is simple and efficient, and rapidly can promote or reduce temperature in the kettle.Chuck is mounted on the outside of tank body, can effectively be made
One stable temperature of holding of tank interior is more advantageous to the raising of Product Precision and acquires the accuracy of experimental data.
As an improvement of the present invention, the steam inlet end is equipped with steam filter screen.The setting of steam filter screen, can
Effectively sundries to be avoided to enter chuck with steam, to cause to be blocked inside chuck.To the maintenance of clean-up band of post facility
To facilitate.
As an improvement of the present invention, the stirrer paddle can be adjusted according to the difference of stirring thing physical characteristic,
It should be noted that should be noted that the width of propeller-blade when installation, collide to avoid between blade and guide shell.Different
Blade its with different agitation characteristics, reasonably utilize different blades between physical property difference, so that liquid is reached suitable in kettle
Flow regime.To further promote the adaptability of product, the different production requirements being more applicable between enterprise are allowed to, more preferably
It is market service.
As an improvement of the present invention, the guiding subassembly includes cylinder pressing plate, cylinder lattice gear, cylinder stent, water conservancy diversion
Cylinder cylinder, spiral guide groove, diffluence pass and liquid separation cross；The cylinder stent is fixed in inner tank wall；The cylinder lattice
Gear is mounted on guide shell cylinder top；The cylinder pressing plate is used to cylinder lattice gear being fixed on cylinder stent；The spiral is drawn
Guide groove is arranged on guide shell inner wall, and the diffluence pass hole-opening protrudes from except barrel on guide shell barrel；Described point
Liquid cross is mounted in diffluence pass.The setting of guide shell can increase the resistance encountered when liquid flows in kettle, reduce
The flowing velocity of liquid, to reduce the generation of column raceway zone.The design of diffluence pass then makes the liquid of rotation from fixed hole
Hole sprays, and enhances the main body Convention diffusion ability of liquid, increases the probability that liquid mutually merges, improve stirring for reaction kettle
Mix efficiency.Liquid separation cross is located in diffluence pass, and when encountering liquid of the high speed by diffluence pass, cross is cut to four
The small-sized liquid stream of stock, and change the original flow direction of liquid stream, reinforce its ability axially and radially flowed, makes the stirring of liquid
Effect is further enhanced.
As an improvement of the present invention, the spiral guide groove helically rises shape on the inside of barrel, and is carved in inside
There is screw-pushing type decorative pattern.Spiral guide groove and the spiral promotion formula decorative pattern being carved with inside it, can play liquid in kettle
The effect of water conservancy diversion.The circulating path for not only limiting liquid reduces short-circuit chance between liquid.Can more liquid be made to draw along cylinder
Ascending motion is done in guide groove direction, the further ability for improving liquid and being seethed up and down in kettle.So as to improve entire reaction kettle
Mixing efficiency.
The opposite and prior art, the invention has the advantages that, 1）The technical solution overall construction design is ingenious, it is compact,
Cost is relatively low；2）The setting of relief valve can effectively avoid because in tank body gas pressure it is excessive due to cause to explode, it is anti-to make
Answer kettle more safe and efficient in entire production process；3）Power Component uses vertical layout, motor to reduce to work through retarder
After the speed of agitator that skill requires, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Power Component is each
It is connected with each other between component and compact-sized, entire power transmission processing efficient is steady, and energy loss is low, therefore is very suitable for using
Make the power source of reaction kettle；4）Heat-exchanging component is simple and efficient, and rapidly can promote or reduce temperature in the kettle.Chuck is mounted on tank
External side can effectively make one stable temperature of holding of tank interior, be more advantageous to the raising and acquisition of Product Precision
The accuracy of experimental data；5）The setting of steam filter screen, it is possible to prevente effectively from sundries enters chuck and heat(ing) coil with steam, from
And it causes to block inside the two.It offers convenience to the maintenance of clean-up of post facility；6）Different blades its with different
Agitation characteristics reasonably utilizes the physical property difference between different blades, liquid is made to reach suitable flow regime in kettle, thus into
One step promotes the adaptability of product, is allowed to the different production requirements being more applicable between enterprise, is preferably market service；7）It leads
The setting of flow cartridge can increase the resistance encountered when liquid flows in kettle, the flowing velocity of liquid be reduced, to reduce column
The generation of shape raceway zone.The design of diffluence pass then makes the liquid of rotation be sprayed from fixed hole, enhances the main body pair of liquid
Diffusivity is flowed, the probability that liquid mutually merges is increased, improves the stirring efficiency of reaction kettle.Liquid separation cross is located at shunting
In mouthful, when encountering liquid of the high speed by diffluence pass, cross is cut to four bursts of small-sized liquid streams, and changes liquid stream original
The flow direction come, reinforces its ability axially and radially flowed, the mixing effect of liquid is made to be further enhanced；8）Spiral
Guiding groove and the spiral promotion formula decorative pattern being carved with inside it, can play the role of liquid guide flow in kettle.It not only limits
The circulating path of liquid reduces short-circuit chance between liquid.Liquid guiding groove direction along cylinder can be more set to do ascending motion, into
The ability that the raising liquid of one step seethes up and down in kettle.So as to improve the mixing efficiency of entire reaction kettle；9）This product structure is clear
Clear, convenient disassembly between each component is conducive to the plant maintenance and replacement in later stage, reduces the later stage productive expenditure of enterprise；10）
The technical solution cost is relatively low, is just promoted and applied with further.
Description of the drawings
Fig. 1 is overall structure of the present invention；
Fig. 2 is partial structural diagram；
Fig. 3 is overlooking structure diagram；
In figure：1, tank body, 2, manhole, 3, liquid outlet, 4, inlet, 5, relief valve, 6, blow-off pipe, 7, motor, 8, subtract
Fast device, 9, holder, 10, shaft coupling, 11, axle envelope, 12, steam inlet, 13, chuck, 14, condensation-water drain,
15, steam filter screen, 16, agitating shaft, 17, cylinder pressing plate, 18, cylinder lattice gear, 19, cylinder stent, 20, guide shell cylinder
Body, 21, spiral guide groove, 22, diffluence pass, 23, liquid separation cross, 24, bolt push type decorative pattern, 25, propeller agitator.
Specific implementation mode：
In order to deepen the understanding of the present invention, the present embodiment is described in detail below in conjunction with the accompanying drawings.
Embodiment 1：Referring to Fig. 1-Fig. 3, a kind of high-speed stirred reaction kettle, the high-speed stirred reaction kettle includes tank body group
Part, Power Component, heat-exchanging component, mixing component and guiding subassembly；The Power Component is mounted on above tank body component；It is described to stir
It mixes component and is mounted on tank body component internal, top is connected with Power Component；The guiding subassembly is mounted in tank body.The design knot
Structure is simply clear, is closely connected and does not influence each other between each component, and required part replacement is convenient, is easy to product in the future and is using
Maintenance in the process；The tank body component includes tank body 1, manhole 2, liquid outlet 3, inlet 4, relief valve 5 and extrudes
Pipe 6；The manhole is mounted on the left of top of the tank；The inlet is located at tank body left upper portion；The liquid outlet is located at tank body
Bottom centre position；The relief valve is mounted on the right side of top of the tank；The blow-off pipe is located on the right side of top of the tank.Relief valve
Setting can effectively avoid because in tank body gas pressure it is excessive due to cause to explode, to make reaction kettle in entire production process
More safe and efficient, the Power Component includes motor 7, retarder 8, holder 9, shaft coupling 10 and axle envelope 11；It is described electronic
Machine is mounted on the top of reaction kettle and stands on the central axes of tank body；The retarder is mounted on motor lower part；The holder
Motor is fixed on top of the tank；The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft；Axle envelope is located at tank
The contact position of body and agitating shaft.Power Component uses vertical layout, the stirring that motor reduces to technological requirement through retarder to turn
After speed, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Phase each other between each component of Power Component
It is even and compact-sized.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is highly suitable as the power of reaction kettle
Source, the heat-exchanging component include steam inlet 12, chuck and condensation-water drain；The steam inlet is located at chuck upper end；It is described
Chuck is mounted on the outer wall both sides of tank body；The condensation-water drain is located at the bottom of chuck.Heat-exchanging component is simple and efficient, Ke Yixun
The promotion of speed reduces temperature in the kettle.Chuck is mounted on the outside of tank body, can effectively make one stabilization of holding of tank interior
Temperature, be more advantageous to Product Precision raising and acquire experimental data accuracy, the steam inlet end is equipped with steaming
Vapour strainer 15.The setting of steam filter screen, it is possible to prevente effectively from sundries enters chuck with steam, it is stifled to cause to occur inside chuck
Plug.It offers convenience to the maintenance of clean-up of post facility, the stirrer paddle can be adjusted according to the difference of stirring thing physical characteristic
It is whole, it should be noted that the width that should be noted that propeller-blade when installation collides to avoid between blade and guide shell.It is different
Blade its with different agitation characteristics, reasonably utilize different blades between physical property difference, so that liquid is reached suitable in kettle
Suitable flow regime.To further promote the adaptability of product, the different production requirements being more applicable between enterprise are allowed to, more
Good is market service, the guiding subassembly include cylinder pressing plate 17, cylinder lattice gear 18, cylinder stent 19, guide shell cylinder 20,
Spiral guide groove 21, diffluence pass 22 and liquid separation cross 23；The cylinder stent is fixed in inner tank wall；The cylinder lattice gear
Mounted on guide shell cylinder top；The cylinder pressing plate is used to cylinder lattice gear being fixed on cylinder stent；The spiral guiding
Slot is arranged on guide shell inner wall, and the diffluence pass hole-opening protrudes from except barrel on guide shell barrel；The liquid separation
Cross is mounted in diffluence pass.The setting of guide shell can increase the resistance encountered when liquid flows in kettle, reduce liquid
The flowing velocity of body, to reduce the generation of column raceway zone.The design of diffluence pass then makes the liquid of rotation from fixed hole
It sprays, enhances the main body Convention diffusion ability of liquid, increase the probability that liquid mutually merges, improve the stirring of reaction kettle
Efficiency.Liquid separation cross is located in diffluence pass, and when encountering liquid of the high speed by diffluence pass, cross is cut to four strands
Small-sized liquid stream, and change the original flow direction of liquid stream, reinforce its ability axially and radially flowed, the stirring of liquid is made to imitate
Fruit is further enhanced.The spiral guide groove helically rises shape on the inside of barrel, and is carved with screw-pushing type in inside
Decorative pattern 24.Spiral guide groove and the spiral promotion formula decorative pattern being carved with inside it, can play the role of liquid guide flow in kettle.
The circulating path for not only limiting liquid reduces short-circuit chance between liquid.Liquid guiding groove direction along cylinder can more done
Ascending motion, the further ability for improving liquid and being seethed up and down in kettle.So as to improve the mixing efficiency of entire reaction kettle.
It should be noted that above-described embodiment, protection domain not for the purpose of limiting the invention, in above-mentioned technical proposal
On the basis of made equivalents or replacement each fall within the range that the claims in the present invention are protected.
Claims (6)
1. a kind of high-speed stirred reaction kettle, which is characterized in that the high-speed stirred reaction kettle include tank body component, Power Component,
Heat-exchanging component, mixing component and guiding subassembly；The Power Component is mounted on above tank body component；The mixing component is mounted on
Tank body component internal, top are connected with Power Component；The guiding subassembly is mounted in tank body, and the tank body component includes tank
Body, manhole, liquid outlet, inlet, relief valve and blow-off pipe；The manhole is mounted on the left of top of the tank；The inlet position
In tank body left upper portion；The liquid outlet is located at tank base center；The relief valve is mounted on the right side of top of the tank；Institute
It states blow-off pipe to be located on the right side of top of the tank, the Power Component includes motor, retarder, holder, shaft coupling and axle envelope；It is described
Motor is mounted on the top of reaction kettle and stands on the central axes of tank body；The retarder is mounted on motor lower part；It is described
Motor is fixed on top of the tank by holder；The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft；Axle envelope position
In the contact position of tank body and agitating shaft；The guiding subassembly includes cylinder pressing plate, cylinder lattice gear, cylinder stent, guide shell cylinder
Body, spiral guide groove, diffluence pass and liquid separation cross；The cylinder stent is fixed in inner tank wall；The cylinder lattice gear peace
Mounted in guide shell cylinder top；The cylinder pressing plate is used to cylinder lattice gear being fixed on cylinder stent；The spiral guide groove
It is arranged on guide shell inner wall, the diffluence pass hole-opening protrudes from except barrel on guide shell barrel；The liquid separation ten
Cabinet frame is mounted in diffluence pass.
2. according to the high-speed stirred reaction kettle described in claim 1, which is characterized in that the axle envelope uses built-in type balanced type
Single mechanical end face seal.
3. according to the high-speed stirred reaction kettle described in claim 2, which is characterized in that the heat-exchanging component include steam into
Mouth, chuck and condensation-water drain；The steam inlet is located at chuck upper end；The chuck is mounted on the outer wall both sides of tank body；Institute
State the bottom that condensation-water drain is located at chuck.
4. according to the high-speed stirred reaction kettle described in claim 3, which is characterized in that the steam inlet end is equipped with steaming
Vapour strainer.
5. according to the high-speed stirred reaction kettle described in claim 4, which is characterized in that the mixing component include agitating shaft and
Propeller agitator；The agitating shaft top is connected in shaft coupling, and lower part is for installing propeller agitator.
6. according to the high-speed stirred reaction kettle described in claim 5, which is characterized in that the spiral guide groove is on the inside of barrel
Helically rise shape, and screw-pushing type decorative pattern is carved in inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721472375.3U CN207605719U (en) | 2017-11-07 | 2017-11-07 | High-speed stirred reaction kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721472375.3U CN207605719U (en) | 2017-11-07 | 2017-11-07 | High-speed stirred reaction kettle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207605719U true CN207605719U (en) | 2018-07-13 |
Family
ID=62794815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721472375.3U Expired - Fee Related CN207605719U (en) | 2017-11-07 | 2017-11-07 | High-speed stirred reaction kettle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207605719U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107617400A (en) * | 2017-11-07 | 2018-01-23 | 盐城市大丰匀力机械制造厂 | High-speed stirred reactor |
-
2017
- 2017-11-07 CN CN201721472375.3U patent/CN207605719U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107617400A (en) * | 2017-11-07 | 2018-01-23 | 盐城市大丰匀力机械制造厂 | High-speed stirred reactor |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180713 Termination date: 20181107 |
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| CF01 | Termination of patent right due to non-payment of annual fee |