CN207838964U - Highly effective reaction device - Google Patents
Highly effective reaction device Download PDFInfo
- Publication number
- CN207838964U CN207838964U CN201721464362.1U CN201721464362U CN207838964U CN 207838964 U CN207838964 U CN 207838964U CN 201721464362 U CN201721464362 U CN 201721464362U CN 207838964 U CN207838964 U CN 207838964U
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- Prior art keywords
- tank body
- component
- blade
- driven blade
- driven
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- Expired - Fee Related
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
This practicality is related to a kind of highly effective reaction device, and the highly effective reaction device includes tank body component, Power Component, heating component and mixing component；The Power Component is mounted on above tank body component；The heating component is mounted on tank body component outer wall；The mixing component is mounted on tank body component internal, top is connected with Power Component, entire technical solution is compact-sized, cost is relatively low, energy conservation and environmental protection, the technical solution is provided with two driven rotary parts in reaction kettle, when main shaft drives blade rotation, the liquid guide flow that blade generates is rotated in fixed-direction.When water conservancy diversion encounters driven blade, the blade in two driven rotary shafts will be pushed to rotate.The stirring dead angle in tank body is not only greatly decreased in the rotation of driven blade, can also improve the stirring efficiency of reaction kettle and the mixed effect of product.
Description
Technical field
The present invention relates to a kind of highly effective reaction devices, belong to chemical technology field.
Background technology
Reaction kettle is processing apparatus important in industrial production, is matched with parameter by the structure design to reaction kettle container
It sets, realizes the mixture function of the heating of technological requirement, evaporation, cooling and low high speed.Reaction kettle be widely used in oil, chemical industry,
The fields such as rubber, pesticide, dyestuff, medicine, food are mainly used to complete the works such as vulcanization, nitrification, hydrogenation, hydrocarbonylation, polymerization, condensation
The pressure vessel of skill process.Existing reaction kettle is when stirring raw material especially liquid and liquid mixing, if two liquid
Viscosity or density difference between raw material is larger, it may appear that the case where layering is stirred.Finally prevent stirring result from fully up to expectations,
The reprocessing of later process is caused to perplex and be hindered.Therefore it is badly in need of a kind of reaction can effectively improve mixing effect in the market
Kettle, to solve the production problem of people.
Invention content
The present invention exactly for the technical problems in the prior art, provides a kind of highly effective reaction device, entire technology
Scenario-frame is compact, cost is relatively low, energy conservation and environmental protection, which is provided with two driven rotary parts in reaction kettle, when
When main shaft drives blade rotation, the liquid guide flow that blade generates is rotated in fixed-direction.When water conservancy diversion encounters driven blade,
The blade in two driven rotary shafts will be pushed to rotate.The stirring that the rotation of driven blade is not only greatly decreased in tank body is dead
Angle can also improve the stirring efficiency of reaction kettle and the mixed effect of product.
To achieve the goals above, technical scheme is as follows, a kind of highly effective reaction device, the highly effective reaction dress
It sets including tank body component, Power Component, heating component and mixing component；The Power Component is mounted on above tank body component；Institute
Heating component is stated on tank body component outer wall；The mixing component is mounted on tank body component internal, top and Power Component
It is connected.The design structure is simply clear, is closely connected and does not influence each other between each component, and required part replacement is convenient, is easy to
The maintenance of product in use in the future.
As an improvement of the present invention, the tank body component includes tank body, manhole, relief valve and blow-off pipe；The people
Hole is mounted on the left of top of the tank；The relief valve is mounted on the right side of top of the tank；The blow-off pipe is located on the right side of top of the tank.
The setting of relief valve can effectively avoid causing to explode due to gas pressure is excessive in tank body, to make reaction kettle entirely give birth to
It is more safe and efficient during production.
As an improvement of the present invention, the Power Component includes motor, retarder, holder, shaft coupling and axle envelope；
The motor is mounted on the top of reaction kettle and stands on the central axes of tank body；The retarder is mounted on motor lower part；
Motor is fixed on top of the tank by the holder；The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft；Axis
Contact position of the envelope positioned at tank body and agitating shaft.Power Component uses vertical layout, motor to reduce to technological requirement through retarder
Speed of agitator after, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Each component of Power Component it
Between be connected with each other and compact-sized.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is highly suitable as reacting
The power source of kettle.
As an improvement of the present invention, the heating component includes steam inlet, chuck and condensation-water drain；The steaming
Vapor inlet is located at chuck upper end；The chuck is mounted on the outer wall both sides of tank body；The condensation-water drain is located at the bottom of chuck.
Heating component design is simple, and heat transfer is fast, can the raw material in tank body be heated to production required temperature rapidly, when shortening processing
Between, improve the production efficiency of enterprise.
As an improvement of the present invention, the mixing component includes agitating shaft, anchor impeller, driven blade fixation spiral shell
Bolt, driven blade anchor tip, driven blade rotary shaft and driven blade；The agitating shaft is fixed on tank body centre position；Institute
It states anchor impeller and is mounted on agitating shaft lower end；The driven blade anchor tip is located at top of the tank；The driven blade rotation
Axis is fixed on driven blade anchor tip；The driven blade is rotated by driven blade fixing bolt mounted on driven blade
Axis both sides, blade oppose setting two-by-two.The design of driven blade makes this product be different from general reaction kettle on the market.Two biographies
The two fan blades equipped with opposition on moving axis, when main shaft drives blade rotation, the liquid guide flow that blade generates is in fixation side
To rotation.When water conservancy diversion encounters inner tank wall, upward water conservancy diversion is formed.When touching driven blade in water conservancy diversion motion process,
Driven blade will be pushed to rotate.The stirring dead angle in tank body is not only greatly decreased in the rotation of driven blade.Also raw material is made to exist
Continuous flip-flop movement is formed in tank body.This motion mode makes it under the premise of not increasing power plant output load, can
To effectively improve the stirring efficiency of reaction kettle and the mixed effect of product.
As an improvement of the present invention, contained anchor impeller can be according to the difference of required stirring thing in the mixing component
It is replaced, such as paddle blade, pusher blade, frame blade and helical-ribbon type blade.Blade is freely replaced, and this product will be made
Applicable surface is more extensive, such as the pusher blade that changes the outfit can be used for the stirring of viscosity higher building body；The blade of helical-ribbon type can be with
Effectively reduce the output power of blender.
As an improvement of the present invention, pressure detecting and warning device, pressure detecting and report are provided in the tank body
Alarm device detects the pressure of tank body in time, and when the pressure in tank body is more than setting value, warning device can start automatically, be carried
It wakes up.
The opposite and prior art, the invention has the advantages that, 1）The technical solution overall construction design is ingenious, it is compact,
Cost is relatively low；2）The setting of relief valve can effectively avoid because in tank body gas pressure it is excessive due to cause to explode, it is anti-to make
Answer kettle more safe and efficient in entire production process；3）Power Component uses vertical layout, motor to reduce to work through retarder
After the speed of agitator that skill requires, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Power Component is each
It is connected with each other between component and compact-sized.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is very suitable for using
Make the power source of reaction kettle；4）Heating component design is simple, and heat transfer is fast, can the raw material in tank body be heated to production institute rapidly
Temperature is needed, process time is shortened, improves the production efficiency of enterprise；5）Be provided in the program, in tank body pressure detecting and
Warning device, pressure detecting and warning device detect the pressure of tank body in time, when the pressure in tank body is more than setting value, alarm
Device can start automatically, be reminded；Start relief valve in time, avoids losing further expansion；6）The design of driven blade, makes
This product is different from general reaction kettle on the market.The two fan blades equipped with opposition on two transmission shafts, when main shaft drives paddle
When leaf rotates, the liquid guide flow that blade generates is rotated in fixed-direction.When water conservancy diversion encounters inner tank wall, upward lead is formed
Stream.When touching driven blade in water conservancy diversion motion process, driven blade will be pushed to rotate.The rotation of driven blade is not only
The stirring dead angle in tank body is greatly decreased.Also raw material is made to form continuous flip-flop movement in tank body.This motion mode makes it
Under the premise of not increasing power plant output load, the stirring efficiency of reaction kettle and the mixing effect of product can effectively improve
Fruit；7）Blade is freely replaced, and the applicable surface of this product will be kept more extensive, for example, the pusher blade that changes the outfit can be used for viscosity compared with
The stirring of high object；The blade of helical-ribbon type can effectively reduce the output power of blender；8）This product is clear in structure, each component it
Between convenient disassembly, be conducive to the plant maintenance and replacement in later stage, reduce the later stage productive expenditure of enterprise；9）The technical solution at
This is relatively low, is just promoted and applied with further.
Description of the drawings
Fig. 1 is overall structure of the present invention；
In figure：1, tank body, 2, manhole, 3, relief valve, 4, blow-off pipe, 5, motor, 6, retarder, 7, holder, 8, shaft coupling
Device, 9, axle envelope, 10, steam inlet, 11, chuck, 12, condensation-water drain, 13, pressure detecting and warning device,
14, agitating shaft, 15, anchor impeller, 16, driven blade fixing bolt, 17, driven blade anchor tip, 18, driven
Blade rotary shaft, 19, driven blade.
Specific implementation mode：
In order to deepen the understanding of the present invention, the present embodiment is described in detail below in conjunction with the accompanying drawings.
Embodiment 1：Referring to Fig. 1, a kind of highly effective reaction device, the highly effective reaction device includes tank body component, power packages
Part, heating component and mixing component；The Power Component is mounted on above tank body component；The heating component is mounted on tank body group
On part outer wall；The mixing component is mounted on tank body component internal, and top is connected with Power Component.The design structure is simply clear
It is clear, it is closely connected and does not influence each other between each component, required part replacement is convenient, is easy to product in the future in use
Maintenance, the tank body component includes tank body 1, manhole 2, relief valve 3 and blow-off pipe 4；The manhole is mounted on tank body top
On the left of portion；The relief valve is mounted on the right side of top of the tank；The blow-off pipe is located on the right side of top of the tank.The setting of relief valve can
Effectively to avoid causing to explode due to gas pressure is excessive in tank body, to make reaction kettle more pacify in entire production process
Overall height is imitated, and the Power Component includes motor 5, retarder 6, holder 7, shaft coupling 8 and axle envelope 9；The motor is mounted on
The top of reaction kettle is simultaneously stood on the central axes of tank body；The retarder is mounted on motor lower part；The holder is by motor
It is fixed on top of the tank；The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft；Axle envelope is located at tank body and stirring
The contact position of axis.Power Component uses vertical layout, and motor is after retarder reduces to the speed of agitator of technological requirement, then leads to
It crosses shaft coupling and drives agitating shaft rotation, to drive anchor impeller to rotate.It is connected with each other between each component of Power Component and structure
It is compact.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is highly suitable as the power source of reaction kettle, it is described
Heating component includes steam inlet 10, chuck 11 and condensation-water drain 12；The steam inlet is located at chuck upper end；The chuck
Mounted on the outer wall both sides of tank body；The condensation-water drain is located at the bottom of chuck.Heating component design is simple, and heat transfer is fast, can
The raw material in tank body is heated to production required temperature rapidly, process time is shortened, the production efficiency of enterprise is improved.Institute
State mixing component include agitating shaft 14, it is anchor impeller 15, driven blade fixing bolt 16, driven blade anchor tip 17, driven
Blade rotary shaft 18 and driven blade 19；The agitating shaft is fixed on tank body centre position；The anchor impeller is mounted on stirring
Axis lower end；The driven blade anchor tip is located at top of the tank；The driven blade rotary shaft is fixed on driven blade and fixes
On connector；The driven blade is mounted on driven blade rotary shaft both sides by driven blade fixing bolt, and blade opposes two-by-two
Setting.The design of driven blade makes this product be different from general reaction kettle on the market.Two fans equipped with opposition on two transmission shafts
Blade, when main shaft drives blade rotation, the liquid guide flow that blade generates is rotated in fixed-direction.When water conservancy diversion encounters tank body
When inner wall, upward water conservancy diversion is formed.When touching driven blade in water conservancy diversion motion process, driven blade will be pushed to revolve
Turn.The stirring dead angle in tank body is not only greatly decreased in the rotation of driven blade.Also raw material is made to form continuous overturning in tank body
Movement.This motion mode makes it under the premise of not increasing power plant output load, can effectively improve stirring for reaction kettle
Mix the mixed effect of efficiency and product.Contained anchor impeller can carry out more according to the different of required stirring thing in the mixing component
It changes, such as paddle blade, pusher blade, frame blade and helical-ribbon type blade.Blade is freely replaced, and the applicable surface of this product will be made
More extensively, such as the pusher blade that changes the outfit can be used for the stirring of viscosity higher building body；The blade of helical-ribbon type can effectively subtract
The output power of few blender.Be provided with pressure detecting and warning device 13 in the tank body, pressure detecting and warning device and
When detect tank body pressure, when the pressure in tank body be more than setting value when, warning device can start automatically, be reminded.
It should be noted that above-described embodiment, protection domain not for the purpose of limiting the invention, in above-mentioned technical proposal
On the basis of made equivalents or replacement each fall within the range that the claims in the present invention are protected.
Claims (3)
1. a kind of highly effective reaction device, which is characterized in that the highly effective reaction device includes tank body component, Power Component, heating
Component and mixing component；The Power Component is mounted on above tank body component；The heating component is mounted on tank body component outer wall
On；The mixing component is mounted on tank body component internal, and top is connected with Power Component, and the tank body component includes tank body, people
Hole, relief valve and blow-off pipe；The manhole is mounted on the left of top of the tank；The relief valve is mounted on the right side of top of the tank；Institute
It states blow-off pipe to be located on the right side of top of the tank, the Power Component includes motor, retarder, holder, shaft coupling and axle envelope；It is described
Motor is mounted on the top of reaction kettle and stands on the central axes of tank body；The retarder is mounted on motor lower part；It is described
Motor is fixed on top of the tank by holder；The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft；Axle envelope position
In the contact position of tank body and agitating shaft, the heating component includes steam inlet, chuck and condensation-water drain；The steam into
Mouth is located at chuck upper end；The chuck is mounted on the outer wall both sides of tank body；The condensation-water drain is located at the bottom of chuck, described
Mixing component includes agitating shaft, anchor impeller, driven blade fixing bolt, driven blade anchor tip, driven blade rotary shaft
With driven blade；The agitating shaft is fixed on tank body centre position；The anchor impeller is mounted on agitating shaft lower end；It is described driven
Blade anchor tip is located at top of the tank；The driven blade rotary shaft is fixed on driven blade anchor tip；It is described driven
Blade is mounted on driven blade rotary shaft both sides by driven blade fixing bolt, and blade opposes setting two-by-two.
2. according to the highly effective reaction device described in claim 1, which is characterized in that contained anchor impeller in the mixing component
It can be replaced according to the difference of required stirring thing, such as paddle blade, pusher blade, frame blade and helical-ribbon type blade.
3. according to the highly effective reaction device described in claim 2, which is characterized in that be provided in the tank body pressure detecting and
Warning device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721464362.1U CN207838964U (en) | 2017-11-06 | 2017-11-06 | Highly effective reaction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721464362.1U CN207838964U (en) | 2017-11-06 | 2017-11-06 | Highly effective reaction device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207838964U true CN207838964U (en) | 2018-09-11 |
Family
ID=63426355
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721464362.1U Expired - Fee Related CN207838964U (en) | 2017-11-06 | 2017-11-06 | Highly effective reaction device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207838964U (en) |
-
2017
- 2017-11-06 CN CN201721464362.1U patent/CN207838964U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180911 Termination date: 20191106 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |