CN207605728U - Multithread state reaction unit - Google Patents

Multithread state reaction unit Download PDF

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Publication number
CN207605728U
CN207605728U CN201721472372.XU CN201721472372U CN207605728U CN 207605728 U CN207605728 U CN 207605728U CN 201721472372 U CN201721472372 U CN 201721472372U CN 207605728 U CN207605728 U CN 207605728U
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CN
China
Prior art keywords
cylinder
tank body
component
trapezoidal
tank
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Expired - Fee Related
Application number
CN201721472372.XU
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Chinese (zh)
Inventor
卞春梅
陈云锦
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Yancheng City Dafeng Power Machinery Manufacturing Plant
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Yancheng City Dafeng Power Machinery Manufacturing Plant
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Priority to CN201721472372.XU priority Critical patent/CN207605728U/en
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Publication of CN207605728U publication Critical patent/CN207605728U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Accessories For Mixers (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

The utility model is related to a kind of multithread state reaction units, which is characterized in that the multithread state reaction unit includes tank body component, Power Component, heat-exchanging component, mixing component and guiding subassembly;The Power Component is mounted on above tank body component;The mixing component is mounted on tank body component internal, and top is connected with Power Component;The guiding subassembly includes cylinder pressing plate, cylinder lattice gear, cylinder stent, guide shell cylinder, trapezoidal inlet, trapezoidal liquid outlet, Split paddle, sealing bearing and bearing fixing bracket;The cylinder stent is fixed in inner tank wall;Cylinder lattice gear is fixed on cylinder stent by the cylinder pressing plate;The cylinder lattice gear is mounted on cylinder guide shell top;The trapezoidal inlet and trapezoidal liquid outlet are installed on guide shell cylinder;The bearing fixing bracket is fixed on bearing is sealed on the barrel in front of trapezoidal inlet;The Split paddle is mounted on sealing bearing.

Description

Multithread state reaction unit
Technical field
The present invention relates to a kind of multithread state reaction units, belong to chemical technology field.
Background technology
Reaction unit is processing apparatus important in industrial production, is matched with parameter by the structure design to reaction kettle container It sets, realizes the mixture function of the heating of technological requirement, evaporation, cooling and low high speed.Reaction kettle be widely used in oil, chemical industry, The fields such as rubber, pesticide, dyestuff, medicine, food are mainly used to complete the works such as vulcanization, nitrification, hydrogenation, hydrocarbonylation, polymerization, condensation The pressure vessel of skill process.Reaction kettle if rotating speed is too fast and liquid viscosity to be mixed is relatively low, is easy in agitated liquid Column raceway zone is generated in kettle.The generation of column raceway zone makes liquid follow blender closely in kettle and quickly rotates, but to be mixed Due to the influence of centrifugal force caused by high speed rotation between two or more liquid, it will not generate to each other and cross and melt It closes, by the working efficiency of strong influence blender, therefore, there is an urgent need for a kind of new schemes to solve the technical problem.
Invention content
The present invention exactly for the technical problems in the prior art, provides a kind of multithread state reaction unit, entire skill Art scenario-frame is compact, cost is relatively low, energy conservation and environmental protection, which keeps product glutinous in stirring by completely new Machine Design When spending lower liquid, due to the presence of guiding subassembly, by the great resistance for increasing liquid flowing, to avoid column from circling round The generation in area improves the stirring capacity and mixing effect of product.
To achieve the goals above, technical scheme is as follows, a kind of multithread state reaction unit, and the multithread state is anti- It includes tank body component, Power Component, heat-exchanging component, mixing component and guiding subassembly to answer device;The Power Component is mounted on tank Above body component;The mixing component is mounted on tank body component internal, and top is connected with Power Component;The guiding subassembly installation In tank body.The design structure is simply clear, is closely connected and does not influence each other between each component, and required part replacement is convenient, It is easy to the maintenance of product in use in the future.
As an improvement of the present invention, the tank body component include tank body, manhole, liquid outlet, inlet, relief valve and Blow-off pipe;The manhole is mounted on the left of top of the tank;The inlet is located at tank body left upper portion;The liquid outlet is located at tank Body bottom centre position;The relief valve is mounted on the right side of top of the tank;The blow-off pipe is located on the right side of top of the tank.Relief valve Setting can effectively avoid causing to explode due to gas pressure is excessive in tank body, to make reaction kettle in entire production process In it is more safe and efficient.
As an improvement of the present invention, the Power Component includes motor, retarder, holder, shaft coupling and axle envelope; The motor is mounted on the top of reaction kettle and stands on the central axes of tank body;The retarder is mounted on motor lower part; Motor is fixed on top of the tank by the holder;The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft;Axis Contact position of the envelope positioned at tank body and agitating shaft.Power Component uses vertical layout, motor to reduce to technological requirement through retarder Speed of agitator after, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Each component of Power Component it Between be connected with each other and compact-sized.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is highly suitable as reacting The power source of kettle.
As an improvement of the present invention, the heat-exchanging component includes steam inlet, chuck and condensation-water drain;The steaming Vapor inlet is located at chuck upper end;The chuck is mounted on the outer wall both sides of tank body;The condensation-water drain is located at the bottom of chuck. Heat-exchanging component is simple and efficient, and rapidly can promote or reduce temperature in the kettle.Chuck is mounted on the outside of tank body, can effectively be made One stable temperature of holding of tank interior is more advantageous to the raising of Product Precision and acquires the accuracy of experimental data.
As an improvement of the present invention, the steam inlet end is equipped with steam filter screen.The setting of steam filter screen, can Effectively sundries to be avoided to enter chuck with steam, to cause to be blocked inside chuck.To the maintenance of clean-up band of post facility To facilitate.
As an improvement of the present invention, the stirrer paddle can be adjusted according to the difference of stirring thing physical characteristic, It should be noted that should be noted that the width of propeller-blade when installation, collide to avoid between blade and guide shell.Different Blade its with different agitation characteristics, reasonably utilize different blades between physical property difference, so that liquid is reached suitable in kettle Flow regime.To further promote the adaptability of product, the different production requirements being more applicable between enterprise are allowed to, more preferably It is market service.
As an improvement of the present invention, the guiding subassembly includes cylinder pressing plate, cylinder lattice gear, cylinder stent, water conservancy diversion Cylinder cylinder, trapezoidal inlet, trapezoidal liquid outlet, Split paddle, sealing bearing and bearing fixing bracket;The cylinder stent is solid It is scheduled in inner tank wall;Cylinder lattice gear is fixed on cylinder stent by the cylinder pressing plate;The cylinder lattice gear is mounted on cylinder Guide shell top;The trapezoidal inlet and trapezoidal liquid outlet are installed on guide shell cylinder;The bearing fixing bracket will Sealing bearing is fixed on the barrel in front of trapezoidal inlet;The Split paddle is mounted on sealing bearing.Guide shell The resistance that can increase and be encountered when liquid flows in kettle is set, the flowing velocity of liquid is reduced, to reduce column convolution The generation in area.Split paddle can change the liquid stream intrinsic hand of spiral in a kettle, when liquid stream encounters Split paddle When, kinetic energy contained by liquid stream will push blade to rotate, whirlpool caused by this rotary motion and propeller agitator institute The swirl velocity of generation, direction are different.Therefore multiple and different rates, direction, kinetic energy whirlpool collided in reaction kettle it is general Rate is effectively amplified, while plurality of liquid being made to generate in kettle the chance of the fusion that repeatedly crosses with whirlpool.Split paddle is right Flow through during liquid slows down, also strengthen its ability axially and radially flowed, make liquid in kettle motion range into one Step increases.Finally mixing effect is made to be further enhanced.
As an improvement of the present invention, the trapezoidal inlet and trapezoidal liquid outlet form a long side opening towards tank The trapezoid structure of internal wall.The design being open towards propeller agitator, makes liquid under pressure and powered, from trapezoidal Osculum enters, and big mouth sprays, and causes liquid to diffuse and go out from trapezoidal liquid outlet, increases the outflow range of liquid, improve liquid The immersion area of body, to reduce the generation of short-circuit chance and inner tank wall liquid dead angle between liquid, so as to improve entire The mixing efficiency of reaction kettle.
The opposite and prior art, the invention has the advantages that, 1)The technical solution overall construction design is ingenious, it is compact, Cost is relatively low;2)The setting of relief valve can effectively avoid because in tank body gas pressure it is excessive due to cause to explode, it is anti-to make Answer kettle more safe and efficient in entire production process;3)Power Component uses vertical layout, motor to reduce to work through retarder After the speed of agitator that skill requires, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Power Component is each It is connected with each other between component and compact-sized, entire power transmission processing efficient is steady, and energy loss is low, therefore is very suitable for using Make the power source of reaction kettle;4)Heat-exchanging component is simple and efficient, and rapidly can promote or reduce temperature in the kettle.Chuck is mounted on tank External side can effectively make one stable temperature of holding of tank interior, be more advantageous to the raising and acquisition of Product Precision The accuracy of experimental data;5)The setting of steam filter screen, it is possible to prevente effectively from sundries enters chuck and heat(ing) coil with steam, from And it causes to block inside the two.It offers convenience to the maintenance of clean-up of post facility;6)Different blades its with different Agitation characteristics reasonably utilizes the physical property difference between different blades, liquid is made to reach suitable flow regime in kettle, thus into One step promotes the adaptability of product, is allowed to the different production requirements being more applicable between enterprise, is preferably market service;7)It leads The setting of flow cartridge can increase the resistance encountered when liquid flows in kettle, the flowing velocity of liquid be reduced, to reduce column The generation of shape raceway zone.Split paddle can change the liquid stream intrinsic hand of spiral in a kettle, when liquid stream encounters fission When formula blade, kinetic energy contained by liquid stream will push blade to rotate, and whirlpool caused by this rotary motion is stirred with push type It is different to mix swirl velocity, direction caused by device.Therefore multiple and different rates, direction, kinetic energy whirlpool touched in reaction kettle The probability hit is effectively amplified, while plurality of liquid being made to generate in kettle the chance of the fusion that repeatedly crosses with whirlpool.Split type paddle Leaf also strengthens its ability axially and radially flowed, liquid is made to move model in kettle during slowing down to flowing through liquid It encloses and further increases.Finally mixing effect is made to be further enhanced;8)The design being open towards propeller agitator, makes liquid Under pressure and powered, enter from trapezoidal osculum, big mouth sprays, and liquid is caused to diffuse and go out from trapezoidal liquid outlet, increases The outflow range of liquid, improves the immersion area of liquid, to reduce chance and inner tank wall liquid short-circuit between liquid The generation at body dead angle, so as to improve the mixing efficiency of entire reaction kettle.
Description of the drawings
Fig. 1 is overall structure of the present invention;
Fig. 2 is overlooking structure diagram of the present invention;
Fig. 3 is partial structural diagram;
In figure:1, tank body, 2, manhole, 3, liquid outlet, 4, inlet, 5, relief valve, 6, blow-off pipe, 7, motor, 8, subtract Fast device, 9, holder, 10, shaft coupling, 11, axle envelope, 12, steam inlet, 13, chuck, 14, condensation-water drain, 15, steam filter screen, 16, agitating shaft, 17, propeller agitator, 18, cylinder pressing plate, 19, cylinder lattice gear, 20, cylinder stent, 21, guide shell cylinder, 22, trapezoidal inlet, 23, trapezoidal liquid outlet, 24, Split paddle, 25, sealing bearing, 26, bearing fixing bracket
Specific implementation mode:
In order to deepen the understanding of the present invention, the present embodiment is described in detail below in conjunction with the accompanying drawings.
Embodiment 1:Referring to Fig. 1-Fig. 3, a kind of multithread state reaction unit, the multithread state reaction unit includes tank body group Part, Power Component, heat-exchanging component, mixing component and guiding subassembly;The Power Component is mounted on above tank body component;It is described to stir It mixes component and is mounted on tank body component internal, top is connected with Power Component;The guiding subassembly is mounted in tank body.The design knot Structure is simply clear, is closely connected and does not influence each other between each component, and required part replacement is convenient, is easy to product in the future and is using Maintenance in the process, the tank body component include tank body 1, manhole 2, liquid outlet 3, inlet 4, relief valve 5 and extrude Pipe 6;The manhole is mounted on the left of top of the tank;The inlet is located at tank body left upper portion;The liquid outlet is located at tank body Bottom centre position;The relief valve is mounted on the right side of top of the tank;The blow-off pipe is located on the right side of top of the tank.Relief valve Setting can effectively avoid because in tank body gas pressure it is excessive due to cause to explode, to make reaction kettle in entire production process More safe and efficient, the Power Component includes motor 7, retarder 8, holder 9, shaft coupling 10 and axle envelope 11;It is described electronic Machine is mounted on the top of reaction kettle and stands on the central axes of tank body;The retarder is mounted on motor lower part;The holder Motor is fixed on top of the tank;The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft;Axle envelope is located at tank The contact position of body and agitating shaft.Power Component uses vertical layout, the stirring that motor reduces to technological requirement through retarder to turn After speed, then by shaft coupling drive agitating shaft rotation, to drive anchor impeller to rotate.Phase each other between each component of Power Component It is even and compact-sized.Entire power transmission processing efficient is steady, and energy loss is low.Therefore it is highly suitable as the power of reaction kettle Source, the heat-exchanging component include steam inlet 12, chuck 13 and condensation-water drain 14;The steam inlet is located at chuck upper end; The chuck is mounted on the outer wall both sides of tank body;The condensation-water drain is located at the bottom of chuck.Heat-exchanging component is simple and efficient, can Rapidly to promote or reduce temperature in the kettle.Chuck is mounted on the outside of tank body, can effectively make the holding one of tank interior Stable temperature is more advantageous to the raising of Product Precision and acquires the accuracy of experimental data;The steam inlet end installation There is steam filter screen.The setting of steam filter screen, it is possible to prevente effectively from sundries enters chuck with steam, to cause to occur inside chuck It blocks.It offers convenience to the maintenance of clean-up of post facility, the stirrer paddle can be carried out according to the difference of stirring thing physical characteristic Adjustment, it should be noted that the width that should be noted that propeller-blade when installation collides to avoid between blade and guide shell.No With blade its with different agitation characteristics, reasonably utilize different blades between physical property difference, so that liquid is reached in kettle Suitable flow regime.To further promote the adaptability of product, the different production requirements being more applicable between enterprise are allowed to, It is preferably market service, the guiding subassembly includes cylinder pressing plate 18, cylinder lattice gear 19, cylinder stent 20, guide shell cylinder 21, trapezoidal inlet 22, trapezoidal liquid outlet 23, Split paddle 24, sealing bearing 25 and bearing fixing bracket 26;The cylinder Holder is fixed in inner tank wall;Cylinder lattice gear is fixed on cylinder stent by the cylinder pressing plate;The cylinder lattice gear installation On cylinder guide shell top;The trapezoidal inlet and trapezoidal liquid outlet are installed on guide shell cylinder;The bearing is fixed Holder is fixed on bearing is sealed on the barrel in front of trapezoidal inlet;The Split paddle is mounted on sealing bearing.It leads The setting of flow cartridge can increase the resistance encountered when liquid flows in kettle, the flowing velocity of liquid be reduced, to reduce column The generation of shape raceway zone.Split paddle can change the liquid stream intrinsic hand of spiral in a kettle, when liquid stream encounters fission When formula blade, kinetic energy contained by liquid stream will push blade to rotate, and whirlpool caused by this rotary motion is stirred with push type It is different to mix swirl velocity, direction caused by device.Therefore multiple and different rates, direction, kinetic energy whirlpool touched in reaction kettle The probability hit is effectively amplified, while plurality of liquid being made to generate in kettle the chance of the fusion that repeatedly crosses with whirlpool.Split type paddle Leaf also strengthens its ability axially and radially flowed, liquid is made to move model in kettle during slowing down to flowing through liquid It encloses and further increases.Finally mixing effect is made to be further enhanced, the trapezoidal inlet and trapezoidal liquid outlet form one Trapezoid structure of the long side opening towards inner tank wall.The design being open towards propeller agitator makes liquid in pressure and moves It pushes under moving, enters from trapezoidal osculum, big mouth sprays, and causes liquid to diffuse and go out from trapezoidal liquid outlet, increases the stream of liquid Go out range, improve the immersion area of liquid, to reduce the production of short-circuit chance and inner tank wall liquid dead angle between liquid It is raw, so as to improve the mixing efficiency of entire reaction kettle.
It should be noted that above-described embodiment, protection domain not for the purpose of limiting the invention, in above-mentioned technical proposal On the basis of made equivalents or replacement each fall within the range that the claims in the present invention are protected.

Claims (4)

1. a kind of multithread state reaction unit, which is characterized in that the multithread state reaction unit include tank body component, Power Component, Heat-exchanging component, mixing component and guiding subassembly;The Power Component is mounted on above tank body component;The mixing component is mounted on Tank body component internal, top are connected with Power Component;The guiding subassembly is mounted in tank body, and the tank body component includes tank Body, manhole, liquid outlet, inlet, relief valve and blow-off pipe;The manhole is mounted on the left of top of the tank;The inlet position In tank body left upper portion;The liquid outlet is located at tank base center;The relief valve is mounted on the right side of top of the tank;Institute It states blow-off pipe to be located on the right side of top of the tank, the Power Component includes motor, retarder, holder, shaft coupling and axle envelope;It is described Motor is mounted on the top of reaction kettle and stands on the central axes of tank body;The retarder is mounted on motor lower part;It is described Motor is fixed on top of the tank by holder;The shaft coupling is mounted on retarder lower part, and the other end connects agitating shaft;Axle envelope position In the contact position of tank body and agitating shaft, the heat-exchanging component includes steam inlet, chuck and condensation-water drain;The steam into Mouth is located at chuck upper end;The chuck is mounted on the outer wall both sides of tank body;The condensation-water drain is located at the bottom of chuck;It is described Guiding subassembly includes cylinder pressing plate, cylinder lattice gear, cylinder stent, guide shell cylinder, trapezoidal inlet, trapezoidal liquid outlet, fission Formula blade, sealing bearing and bearing fixing bracket;The cylinder stent is fixed in inner tank wall;The cylinder pressing plate is by cylinder Lattice gear is fixed on cylinder stent;The cylinder lattice gear is mounted on cylinder guide shell top;The trapezoidal inlet and it is trapezoidal go out Liquid mouth is installed on guide shell cylinder;The bearing fixing bracket is fixed on the barrel in front of trapezoidal inlet by bearing is sealed On;The Split paddle is mounted on sealing bearing.
2. according to the multithread state reaction unit described in claim 1, which is characterized in that the steam inlet end is equipped with steaming Vapour strainer.
3. according to the multithread state reaction unit described in claim 2, which is characterized in that the mixing component include agitating shaft and Propeller agitator;The agitating shaft top is connected in shaft coupling, and lower part is for installing propeller agitator.
4. according to the multithread state reaction unit described in claim 3, which is characterized in that the trapezoidal inlet and it is trapezoidal go out liquid Mouth forms trapezoid structure of the long side opening towards inner tank wall.
CN201721472372.XU 2017-11-07 2017-11-07 Multithread state reaction unit Expired - Fee Related CN207605728U (en)

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CN201721472372.XU CN207605728U (en) 2017-11-07 2017-11-07 Multithread state reaction unit

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CN201721472372.XU CN207605728U (en) 2017-11-07 2017-11-07 Multithread state reaction unit

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107626276A (en) * 2017-11-07 2018-01-26 盐城市大丰匀力机械制造厂 More fluidised form reaction units

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107626276A (en) * 2017-11-07 2018-01-26 盐城市大丰匀力机械制造厂 More fluidised form reaction units

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20180713

Termination date: 20181107