CN205164554U - High -efficient heterogeneous agitated vessel - Google Patents
High -efficient heterogeneous agitated vessel Download PDFInfo
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- CN205164554U CN205164554U CN201520815806.6U CN201520815806U CN205164554U CN 205164554 U CN205164554 U CN 205164554U CN 201520815806 U CN201520815806 U CN 201520815806U CN 205164554 U CN205164554 U CN 205164554U
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- heterogeneous mixing
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Abstract
The utility model relates to a high -efficient heterogeneous agitated vessel, include: the cauldron body, the outside are equipped with to press from both sides and overlap with steaming and refrigerant, and steam inlet lies in and presss from both sides cover upper portion, and the export of steam lime set lies in to press from both sides overlaps the lower part, and the refrigerant entry lies in and presss from both sides the cover lower part, and refrigerant outlet lies in to press from both sides and overlaps upper portion, through the (mixing) shaft of last electric machine control, it is internal to be located the cauldron, and the lower extreme is connected with paddle agitator, gear shearing stirring ware is through setting up the lower electric machine control in cauldron body bottom. Compared with the prior art, the utility model is suitable for a heterogeneous material of different viscosity scopes provides great shearing force, utilizes the high -speed static energy that rotates the production of agitator to form the outside forced circulation of material to maintain agitated vessel's stability.
Description
Technical field
The utility model relates to a kind of mixing plant, especially relates to a kind of efficient heterogeneous mixing plant.
Background technology
Mixing plant is a kind of to liquid, solid, gas medium forced convertion the device of Homogeneous phase mixing or reaction, and it is various in style, is widely used in the industries such as oil, chemical industry, food, medicine, agricultural chemicals, scientific research.Along with producing improving constantly of the diversity of product, complexity and product requirement, also higher to the requirement of mixing plant, its emphasis is also different.
Existing agitating device is generally that motor is passed on by belt transmission or gear train, the torque of common motor is lower on the one hand, cannot drive agitating device relatively high to viscosity, need strong mixing, the heterogeneous material of Strong shear power process stirs, or do not reach desirable dispersion effect; On the other hand, most of agitating device cannot regulate the torque of stirring and the size of rotating speed, causes the loss of equipment idle running and the waste of energy consumption.
The temperature of stressed excessive, the hybrid reaction material of paddle and the problem such as even concentration is not good, stirring efficiency is low, mixing time is long are existed for single dasher, even can affect the homogeneity of product quality.For the material that viscosity is slightly large, the running of usual agitating device can not form effective systemic circulation in whole still, that is they only can disperse or shear from they not far Part portions materials, and can not be disperseed and shear from the material away from them due to height retardance.As patent CN20052000604.4 discloses a kind of high-viscosity material solid-liquid heterogeneous reaction high efficiency reactor, the stator fixed mount of autoclave body bottom equipment high shear stirred reactor is fixed on kettle, and the rotating disk of high shear stirred reactor is connected with motor.But because the high shear stirred reactor bottom it is due to high-speed rotation, make surrounding liquid obtain larger static energy, this portion of energy had both affected the stability of mixing plant, did not reasonably utilize it again, produced the waste of energy consumption.
In addition, mixing plant general structure more complicated, cleaning is inconvenient; In whipping process, easily produce dead angle, especially for high viscosity liquid, also easily cause after fluid discharge and stir material deposition, clean thorough not, the stirring of subsequent material is had an impact.
Chinese patent CN204247110U discloses a kind of heterogeneous system agitating device, comprises reactor main body, chuck, thermometer sleeve, paddle, reductor and motor; Reactor body top is provided with charge door and visor, is provided with discharging opening bottom it; Chuck is sleeved on reactor body exterior, and its top is provided with coolant outlet, and bottom is provided with cooling water inlet and evacuation port; Thermometer sleeve is arranged on described reactor main body side, and its entirety stretches into reactor body interior, and upper end open is in described reactor body top; Reductor and motor are arranged on reactor body top; Paddle is pusher paddle, and described reactor body interior is stretched in its underpart, and its upper end connects described motor by reductor.This patent improves its torque by reductor, the abundant mixing in radial direction can be realized, but while its torque increases, its rotating speed is reduced, affect the decentralization of heterogeneous material, especially for high viscosity system, then need to reach mixed effect by the longer time, thus reduce mixing quality and efficiency; And be difficult to the abundant mixing realized axially, easily cause the deposition of high viscosity high specific gravity material, blocking outlet.
Utility model content
The purpose of this utility model is exactly provide a kind of efficient heterogeneous mixing plant to improve its scope of application and mixing effect to overcome defect that above-mentioned prior art exists: the heterogeneous material being namely applicable to different viscosity scope, larger shearing force is provided, the static energy utilizing agitator high-speed rotation to produce forms the external force circulation of material, and maintains the stability of mixing plant.Meanwhile, the utility model also provides the problem solving mixing plant and be difficult to effectively cleaning.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of efficient heterogeneous mixing plant, comprising:
Kettle, outside is provided with chuck to pass into steam and refrigerant, and steam inlet is positioned at chuck top, steam condensate outlet be positioned at chuck bottom, refrigerant inlet is positioned at chuck bottom, refrigerant exit be positioned at chuck top,
Through the shaft of upper Electric Machine Control, be positioned at kettle, lower end is connected with dasher,
Also comprise gear shearing stirrer, through being arranged on the lower Electric Machine Control of autoclave body bottom.
Preferably, the pallet of gear shearing stirrer is fixed on kettle, and the inner periphery of pallet is evenly equipped with strip groove, and the inner chamber of pallet is provided with gear turntable, and be directly connected with lower motor, the outward flange of gear turntable is evenly equipped with tooth, has space between pallet and gear turntable.Toothed surfaces increases the borderless contact area of material, improves dispersibility, thus increases the shearing force of agitator.
Preferably, gear shearing stirrer is frequency conversion agitator, maximum speed 3000rpm.
Preferably, kettle is also provided with refluxing opening, this refluxing opening is connected with circulating reflux pipe, is provided with charging aperture at the top of kettle, and the outside of gear shearing stirrer is provided with discharging opening.
In addition also comprise threeway, discharging opening is connected with one end of threeway through valve, and the second end of threeway is connected with the refluxing opening of kettle through circulating reflux pipe, and the 3rd end of threeway is connected with discharge pipe, valve, flowmeter and control valve.
Preferably, valve is ball valve.
Preferably, the top of kettle is provided with self-stripping unit.
More preferably, self-stripping unit is 360 degree of rotating wash bowls, can at the comprehensive universal cleaning of evaporator of any angle.
Compared with prior art, the utility model has the following advantages:
The cylinder body bottom stirring still at height is provided with gear shearing stirrer, bottom discharge mouth connecting line, and the high refluxing opening stirring still top of a termination of pipeline, the other end of pipeline is connected with outlet valve, flowmeter and control valve.By such improvement, when unlatching two motors, material is done radial dispersion by the dasher on top and the gear shearing stirrer of bottom, on the other hand, the gear shearing stirrer of bottom runs up, and makes lower liquid obtain larger static energy, outer circulation is from bottom to top defined at circulating reflux pipe, to balance the unstability of kettle, in still, define top-down axial flow again simultaneously, thus ensure that the abundant mixing of material.In particular, for liquid-solid heterogeneous reaction, no matter material own viscosity size, or the situation making material viscosity change greatly in course of reaction along with variations in temperature, the uniformity of decentralization can be ensured.In addition, on gear shearing stirrer, material is subject to extremely strong shear stress, the particle diameter of material is sheared very tiny, to reach the requirement higher to granularity; The sharp impacts simultaneously produced, makes each phase materials fully contact, increases its surface contact; In high speed shear process, produce power can scatter and disappear, make material produce temperature rise, controlled the temperature rise of material by the amount passing into refrigerant in chuck.After stirring completes, utilize 360 degree of self-cleaning balls effectively to clean device interior, prevent stockpiling of material, so that subsequent operation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure, motor, 13-refluxing opening, 14-circulating reflux pipe, 15-charging aperture, 16-discharging opening, 17-first valve, 18-threeway, 19-second valve, 20-flowmeter, 21-control valve, 22-pallet, 23-gear turntable under 1-kettle, 2-chuck, 3-shaft, 4-dasher, the upper motor of 5-, 6-self-stripping unit, 7-gear shearing stirrer, 8-steam inlet, the outlet of 9-steam condensate, 10-refrigerant inlet, 11-refrigerant exit, 12-.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
Embodiment
A kind of efficient heterogeneous mixing plant, its structure as shown in Figure 1, form primarily of following assembly: kettle 1, chuck 2 is provided with to pass into steam and refrigerant outside it, steam inlet 8 is positioned at the top of chuck 2, steam condensate outlet 9 is positioned at chuck 2 bottom, and refrigerant inlet 10 is positioned at chuck 2 bottom, and refrigerant exit 11 is positioned at chuck 2 top.Through the shaft 3 that upper motor 5 controls, be positioned at kettle 1, lower end is connected with dasher 4.Also be provided with gear shearing stirrer 7 in kettle 1, control through the lower motor 12 be arranged on bottom kettle 1.The pallet 22 of gear shearing stirrer 7 is fixed on kettle 1, the inner periphery of pallet 22 is evenly equipped with strip groove, and the inner chamber of pallet 22 is provided with gear turntable 23, is directly connected with lower motor 12, the outward flange of gear turntable 23 is evenly equipped with tooth, has space between pallet 22 and gear turntable 23.Frequency conversion agitator is adopted, maximum speed 3000rpm in the present embodiment.
In addition, kettle 1 is also provided with refluxing opening 13, this refluxing opening 13 is connected with circulating reflux pipe 14.Charging aperture 15 is positioned at the top of kettle 1, discharging opening 16 is positioned at the outside of gear shearing stirrer 7, discharging opening 16 is connected with one end of threeway 18 through the first valve 17, second end of threeway 18 is connected with the refluxing opening 13 of kettle 1 through circulating reflux pipe 14,3rd end of threeway 18 is connected with discharge pipe, the second valve 19, flowmeter 20 and control valve 21, and the valve adopted in the present embodiment is ball valve.The top of kettle 1 is provided with self-stripping unit 6, such as, adopt 360 degree of rotating wash bowls, can at the comprehensive universal cleaning of evaporator of any angle.
The utility model is applicable to different viscosity scopes, namely can be used as heterogeneous mixing arrangement, also can be used as the reactor needing temperature control to carry out.In use, in still, add heterogeneous material, motor 5 in unlatching, the dasher 4 on kettle 1 top is stirred in advance by shaft 3 pairs of materials; Open lower motor 12, the gear shearing stirrer 7 of bottom is directly connected with lower motor 12, according to the viscosity adjusting rotary speed of material simultaneously, run up, material is subject to extremely strong shear stress herein, and the particle diameter of material is sheared very tiny, to reach the requirement higher to granularity; Run up the sharp impacts produced, and each phase materials fully contacted, increases its surface contact; Produce power can scatter and disappear simultaneously, make material produce temperature rise, automatically controlled the temperature of material by the amount passing into refrigerant in chuck; In high speed shear process, the static energy of bottom material improves, and then under the effect of pressure reduction, is back in kettle 1 through outer loop return duct 14.While liquid is thrown toward periphery, low pressure is formed at gear shearing stirrer 7 top, causes upper liquid in the effect of gravity and pressure reduction down to the bottom of kettle 1.Thus, material is ceaselessly stirred and external force circulation by inner, reaches good stirring and mixing effect, is applicable to the heterogeneous system of different viscosity scopes.
When the shearing particle diameter of material in still and decentralization reach product requirement, material is through the 3rd end, second valve 19 of threeway 18, utilize flowmeter 20 and control valve 21 to control to adjust the flow that material enters next workshop section, thus ensure uniformity and the mixed stability of material.After mixing of materials is also all delivered to next workshop section, self-stripping unit 6 pairs of kettlies 1 are utilized to clean.
Claims (9)
1. an efficient heterogeneous mixing plant, comprising:
Kettle, outside is provided with chuck to pass into steam and refrigerant, and steam inlet is positioned at chuck top, steam condensate outlet be positioned at chuck bottom, refrigerant inlet is positioned at chuck bottom, refrigerant exit be positioned at chuck top,
Through the shaft of upper Electric Machine Control, be positioned at kettle, lower end is connected with dasher,
It is characterized in that, also comprise gear shearing stirrer, through being arranged on the lower Electric Machine Control of autoclave body bottom.
2. the efficient heterogeneous mixing plant of one according to claim 1, it is characterized in that, the pallet of described gear shearing stirrer is fixed on kettle, the inner periphery of pallet is evenly equipped with strip groove, the inner chamber of pallet is provided with the gear turntable be directly connected with lower motor, the outward flange of this gear turntable is evenly equipped with tooth, has space between pallet and gear turntable.
3. the efficient heterogeneous mixing plant of one according to claim 1, is characterized in that, described gear shearing stirrer is frequency conversion agitator, maximum speed 3000rpm.
4. the efficient heterogeneous mixing plant of one according to claim 1, is characterized in that, described kettle is also provided with refluxing opening, and this refluxing opening is connected with circulating reflux pipe.
5. the efficient heterogeneous mixing plant of one according to claim 4, it is characterized in that, the top of described kettle is provided with charging aperture, and the outside of described gear shearing stirrer is provided with discharging opening.
6. the efficient heterogeneous mixing plant of one according to claim 5, it is characterized in that, also comprise threeway, described discharging opening is connected with one end of threeway through valve, second end of threeway is connected with the refluxing opening of kettle through circulating reflux pipe, and the 3rd end of threeway is connected with discharge pipe, valve, flowmeter and control valve.
7. the efficient heterogeneous mixing plant of one according to claim 6, is characterized in that, described valve is ball valve.
8. the efficient heterogeneous mixing plant of one according to claim 1, it is characterized in that, the top of described kettle is provided with self-stripping unit.
9. the efficient heterogeneous mixing plant of one according to claim 8, is characterized in that, described self-stripping unit is 360 degree of rotating wash bowls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520815806.6U CN205164554U (en) | 2015-10-20 | 2015-10-20 | High -efficient heterogeneous agitated vessel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520815806.6U CN205164554U (en) | 2015-10-20 | 2015-10-20 | High -efficient heterogeneous agitated vessel |
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| CN205164554U true CN205164554U (en) | 2016-04-20 |
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| CN201520815806.6U Active CN205164554U (en) | 2015-10-20 | 2015-10-20 | High -efficient heterogeneous agitated vessel |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106582359A (en) * | 2015-10-20 | 2017-04-26 | 上海寰球工程有限公司 | High efficient heterogeneous stirring equipment |
| CN111389289A (en) * | 2020-03-31 | 2020-07-10 | 华美孚泰油气增产技术服务有限责任公司 | Integrated system for transporting and maintaining performance of emulsion fracturing fluid |
-
2015
- 2015-10-20 CN CN201520815806.6U patent/CN205164554U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106582359A (en) * | 2015-10-20 | 2017-04-26 | 上海寰球工程有限公司 | High efficient heterogeneous stirring equipment |
| CN111389289A (en) * | 2020-03-31 | 2020-07-10 | 华美孚泰油气增产技术服务有限责任公司 | Integrated system for transporting and maintaining performance of emulsion fracturing fluid |
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