CN219376766U - High shear tank capable of fully shearing - Google Patents

High shear tank capable of fully shearing Download PDF

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Publication number
CN219376766U
CN219376766U CN202320499346.5U CN202320499346U CN219376766U CN 219376766 U CN219376766 U CN 219376766U CN 202320499346 U CN202320499346 U CN 202320499346U CN 219376766 U CN219376766 U CN 219376766U
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China
Prior art keywords
cylinder body
bottom end
shearing
pipe
inner cylinder
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CN202320499346.5U
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Chinese (zh)
Inventor
项国新
刘家骅
陈忠民
李志峰
刘金全
陈祥双
兰贵卫
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Wenzhou Longqiang Machinery Technology Co ltd
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Wenzhou Longqiang Machinery Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Accessories For Mixers (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The utility model discloses a high-shear tank with sufficient shearing, which relates to the technical field of high-shear tanks and comprises an inner cylinder body, a driving motor and a stirring rod, wherein a conical sealing head is arranged at the bottom end of the inner cylinder body, a liquid outlet pipe is arranged at the bottom end of the inner part of the conical sealing head, a thermometer interface is arranged at the bottom end of the conical sealing head at one side of the liquid outlet pipe, a jacket cylinder body is arranged on the outer wall of the inner cylinder body, a plurality of reinforcing rings are arranged between the inner cylinder body and the jacket cylinder body, an inner screwed pipe is arranged at one side of the inner cylinder body, a plurality of lug supports are arranged on the outer wall of the jacket cylinder body, a heat preservation shell is arranged on the outer walls of the jacket cylinder body and the conical sealing head, and a heat preservation layer is filled in the heat preservation shell. According to the utility model, the stirring rod drives the shearing machine head to rotate, the shearing machine head is used for enabling the shearing rate to be higher, the shearing force is stronger, the movement mode of materials during shearing and stirring can be effectively improved, the materials in the tank body are sheared more fully, and the shearing efficiency is improved.

Description

High shear tank capable of fully shearing
Technical Field
The utility model relates to the technical field of high-shear tanks, in particular to a high-shear tank with sufficient shearing.
Background
The high shear tank is very important production emulsification equipment in the production of modern chemical industry, is widely applied to the industries such as food, chemical industry, cosmetics, pharmacy and papermaking, and the high shear emulsification tank can make the material high-speed dispersion, emulsify, makes multiple material misce bene obtain uniform liquid, and the emulsification tank still has heating, cooling, heat preservation, stirring function simultaneously, and the jar body designs has process mouth of pipe such as material import, discharge gate, pure mouth of a river, can provide the full condition of emulsification process, and traditional high shear tank is in the in-process of using, and shearing force is less, and shearing is insufficient.
Disclosure of Invention
The utility model aims to provide a high shear tank with sufficient shearing, so as to solve the problems of small shearing force and insufficient shearing in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the high shear tank comprises an inner cylinder body, a driving motor and a stirring rod;
the bottom of the inner cylinder is provided with a conical sealing head, the bottom of the inner conical sealing head is provided with a liquid outlet pipe, the bottom of the conical sealing head at one side of the liquid outlet pipe is provided with a thermometer interface, the outer wall of the inner cylinder is provided with a jacket cylinder, a plurality of reinforcing rings are arranged between the inner cylinder and the jacket cylinder, one side of the inner cylinder is provided with an inner screwed pipe, the outer wall of the jacket cylinder is provided with a plurality of ear-shaped supports, the outer walls of the jacket cylinder and the conical sealing head are provided with heat preservation shells, the inner part of each heat preservation shell is filled with a heat preservation layer, one side of each heat preservation shell is provided with a steam inlet, the top end of the inner cylinder body is provided with a flat cover, one side of the top end of the flat cover is provided with a liquid inlet pipe, the top end of the flat cover on one side of the liquid inlet pipe is provided with a cleaning pipe, the top end of the cleaning pipe, which is far away from the flat cover on one side of the liquid inlet pipe, is provided with a driving motor, the output end of the driving motor is provided with a stirring rod, the utility model discloses a washing machine, including puddler, washing pipe, handle, cutter head, driving motor, handle, a plurality of semicircle coils are installed to the bottom of puddler, the driving motor keeps away from the top of wash pipe one side flat cover and installs the lid, and the comdenstion water connecting pipe is all installed to the front end on the bottom and the flat cover top of conical head to the outer wall of interior barrel.
Preferably, the bottom end of the liquid outlet pipe penetrates through the inner cylinder body, and the bottom end of the liquid outlet pipe extends to the lower side of the inner cylinder body.
Preferably, the bottom ends of the semicircular coils all extend to the bottom ends of the conical end sockets, and the condensed water connecting pipes are all communicated with the semicircular coils on the left side.
Preferably, one end of the steam inlet penetrates through the heat insulation shell, and the steam inlet is communicated with the semicircular coil pipe on the right side.
Preferably, the bottom end of the liquid inlet pipe passes through the flat cover, and the bottom end of the liquid inlet pipe extends to the inner cylinder body.
Preferably, the bottom end of the cleaning tube passes through the flat cover, and the bottom end of the cleaning tube extends to the inner part of the inner cylinder body.
Preferably, the bottom end of the stirring rod penetrates through the flat cover, and the bottom end of the stirring rod extends to the inner part of the inner cylinder body.
Compared with the prior art, the utility model has the beneficial effects that: the driving motor is started, the stirring rod is driven to rotate through the driving motor, the materials inside the inner cylinder body can be stirred through the stirring rod, the shearing machine head is driven to rotate through the stirring rod, the shearing rate is higher through the shearing machine head, the shearing force is stronger, the movement mode of the materials during shearing and stirring can be effectively improved, the materials in the tank body are sheared more fully, and the shearing efficiency is improved.
Drawings
FIG. 1 is a schematic view of a front cross-sectional structure of the present utility model;
FIG. 2 is a schematic top view of the present utility model;
fig. 3 is a schematic bottom view of the present utility model.
In the figure: 1. a thermometer interface; 2. a liquid outlet pipe; 3. a condensed water connecting pipe; 4. a semicircular coil; 5. a heat preservation layer; 6. conical end socket; 7. an inner nipple; 8. a reinforcing ring; 9. an inner cylinder; 10. an ear-type support; 11. a jacket cylinder; 12. a flat cover; 13. a liquid inlet pipe; 14. cleaning the tube; 15. a driving motor; 16. a stirring rod; 17. a rotary cover; 18. a handle; 19. a steam inlet; 20. a heat-insulating housing; 21. and shearing the machine head.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1: referring to fig. 1-3, a high shear tank with sufficient shear comprises an inner cylinder 9, a driving motor 15 and a stirring rod 16;
the bottom end of the inner cylinder 9 is provided with a conical sealing head 6, the bottom end inside the conical sealing head 6 is provided with a liquid outlet pipe 2, the bottom end of the conical sealing head 6 at one side of the liquid outlet pipe 2 is provided with a thermometer interface 1, the outer wall of the inner cylinder 9 is provided with a jacket cylinder 11, a plurality of reinforcing rings 8 are arranged between the inner cylinder 9 and the jacket cylinder 11, one side inside the inner cylinder 9 is provided with an inner screwed pipe 7, the outer wall of the jacket cylinder 11 is provided with a plurality of ear-shaped supports 10, the jacket cylinder 11 and the outer wall of the conical sealing head 6 are provided with a heat preservation shell 20, the inside of the heat preservation shell 20 is filled with a heat preservation layer 5, one side of the heat preservation shell 20 is provided with a steam inlet 19, the top of the inner cylinder 9 is provided with a flat cover 12, one side of the top of the flat cover 12 is provided with a liquid inlet pipe 13, the top of the flat cover 12 on one side of the liquid inlet pipe 13 is provided with a cleaning pipe 14, the top of the flat cover 12 on one side of the cleaning pipe 14 far away from the liquid inlet pipe 13 is provided with a driving motor 15, the output end of the driving motor 15 is provided with a stirring rod 16, the bottom end of the stirring rod 16 is provided with a shearing machine head 21, the top of the flat cover 12 on one side of the driving motor 15 far away from the cleaning pipe 14 is provided with a rotating cover 17, the top of the rotating cover 17 is provided with a handle 18, the outer wall of the inner cylinder 9 is provided with a plurality of semicircular coils 4, and the bottom end of the conical sealing head 6 and the front end of the top of the flat cover 12 are provided with condensed water connecting pipes 3;
the bottom end of the liquid outlet pipe 2 passes through the inner cylinder 9, and the bottom end of the liquid outlet pipe 2 extends to the lower part of the inner cylinder 9;
the bottom ends of the semicircular coils 4 extend to the bottom end of the conical sealing head 6, and the condensed water connecting pipes 3 are communicated with the semicircular coils 4 on the left side;
one end of the steam inlet 19 penetrates through the heat-preserving shell 20, and the steam inlet 19 is communicated with the semicircular coil 4 on the right side;
the bottom end of the liquid inlet pipe 13 passes through the flat cover 12, and the bottom end of the liquid inlet pipe 13 extends to the inside of the inner cylinder 9;
the bottom end of the cleaning tube 14 passes through the flat cover 12, and the bottom end of the cleaning tube 14 extends to the inside of the inner cylinder 9;
the bottom end of the stirring rod 16 passes through the flat cover 12, and the bottom end of the stirring rod 16 extends to the inside of the inner cylinder 9;
specifically, as shown in fig. 1, 2 and 3, when the mechanism is used, the high shear tank comprises a tank body, a discharge hole communicated with the inner wall of the tank body is arranged in the center of the bottom of the inner wall of the tank body, an anti-vortex mechanism is arranged on a fixing frame above the discharge hole, and a yielding space capable of allowing liquid materials to pass through is formed between the anti-vortex mechanism and the discharge hole and is fixed at the bottom of the inner wall of the tank body;
the vortex-preventing mechanism is provided with a plurality of channels through which liquid materials can pass;
the device has the advantages that the device can prevent vortex generation at the input end of a discharge port and is convenient for discharging liquid materials, hydraulic cylinders are arranged on two sides of a working tank, a sealing cover is arranged at the top of each hydraulic cylinder, a driving motor is arranged at the top of each sealing cover, a stirring shaft is arranged at the bottom of an output shaft of each driving motor, shearing mechanisms are equidistantly arranged in an inner cavity of the working tank, isolation mechanisms are equidistantly arranged on the outer wall of the working tank, the device is simple to operate, the high-speed shearing tank is used for processing raw materials with the same component in two areas in the production process, on one hand, the speed of emulsifying the raw materials can be accelerated, on the other hand, the influence of excessive raw material accumulation on the processing efficiency and the emulsification shearing time on the production efficiency can be avoided, the production cost can be saved, the outflow speed of emulsified products can be controlled, the occurrence of blockage in the discharge process can be avoided, meanwhile, the raw materials which are not emulsified can be filtered and removed, the product quality is increased, the influence of mixing, power and flow quantity of the flow are greatly influenced by the change of the impeller angle and fluid in the high-shearing tank by adopting a standard k-epsilon model and a multiple reference system method, and the impeller viscosity change of the impeller is obviously increased to have the advantages of increasing the flow field viscosity to be 60 DEG, and the viscosity of the impeller is obviously higher than that the flow is increased by the viscosity of a high viscosity of a stator, and has a high viscosity is increased by 60.0, and has a viscosity, and has a high viscosity is obviously increased when the viscosity is increased when the flow is compared with a high viscosity and has a high viscosity ratio and has a higher viscosity value is increased and a viscosity and a higher viscosity and has a higher viscosity ratio;
the flow of the shearing head shows a trend of decreasing first and increasing second along with the increase of viscosity, numerical simulation is carried out on a material flow field in the mixing tank by using computational fluid dynamics business software, a material mixing mechanism in the high-shearing mixing tank is analyzed, a visual study is carried out on the material flow field in the novel high-shearing mixing tank by adopting a standard model and a sliding grid method, the flow condition of the material in the high-shearing mixing tank, the distribution of turbulent static energy and energy dissipation rate and the relation between the flow and rotating speed are preliminarily obtained.
Working principle: the staff opens the revolving cover 17 through the handle 18, adds the material to the inside of interior barrel 9, lets in liquid through the flat cover 12 later, lets in steam through steam inlet 19, can heat up the inside of interior barrel 9, lets in the inside of comdenstion water connecting pipe 3 with the comdenstion water, can cool down, control the inside temperature of interior barrel 9, and then can keep warm the inside of interior barrel 9 through heat preservation 5, later can start driving motor 15, drive puddler 16 rotatory through driving motor 15, can stir the material of interior barrel 9 inside through puddler 16, drive shearing machine head 21 rotatory through puddler 16.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. A high shear tank for substantially shearing comprising an inner barrel (9), characterized in that: the stirring rod also comprises a driving motor (15) and a stirring rod (16);
the utility model discloses a water heater, including inner tube (9) and inner tube (9), conical seal head (6) are installed to the bottom of inner tube (9), and conical seal head (6) inside bottom installs drain pipe (2), thermometer interface (1) are installed to drain pipe (2) one side conical seal head's (6) bottom, and jacket barrel (11) are installed to the outer wall of inner tube (9), install a plurality of strengthening rings (8) between inner tube (9) and jacket barrel (11), and inner tube (9) inside one side is installed in spiral shell pipe (7), a plurality of ear's support (10) are installed to jacket barrel (11) outer wall, and jacket barrel (11) and conical seal head's (6) outer wall install heat preservation casing (20), the intussuseption of heat preservation casing (20) is filled with heat preservation (5), and one side of heat preservation casing (20) is installed steam inlet (19), flat cover (12) are installed on the top of inner tube (9), and one side of flat cover (12) top install feed liquor pipe (13), feed liquor pipe (13) are installed on one side of flat cover (12) top, motor (15) are installed on one side of flat cover (12), and driving pipe (15) is kept away from driving pipe (15) and one side of driving rod (15), a shearing machine head (21) is arranged at the bottom end of the stirring rod (16), a rotating cover (17) is arranged at the top end of the flat cover (12) at one side of the driving motor (15) far away from the cleaning pipe (14), a handle (18) is arranged at the top end of the rotating cover (17), the outer wall of the inner cylinder body (9) is provided with a plurality of semicircular coils (4), and the bottom end of the conical sealing head (6) and the front end of the top end of the flat cover (12) are provided with condensed water connecting pipes (3).
2. A high shear tank for substantially shearing as set forth in claim 1, wherein: the bottom end of the liquid outlet pipe (2) penetrates through the inner cylinder body (9), and the bottom end of the liquid outlet pipe (2) extends to the lower side of the inner cylinder body (9).
3. A high shear tank for substantially shearing as set forth in claim 1, wherein: the bottom ends of the semicircular coils (4) are extended to the bottom ends of the conical sealing heads (6), and the condensed water connecting pipes (3) are communicated with the semicircular coils (4) on the left side.
4. A high shear tank for substantially shearing as set forth in claim 1, wherein: one end of the steam inlet (19) penetrates through the heat-insulating shell (20), and the steam inlet (19) is communicated with the semicircular coil pipe (4) on the right side.
5. A high shear tank for substantially shearing as set forth in claim 1, wherein: the bottom end of the liquid inlet pipe (13) passes through the flat cover (12), and the bottom end of the liquid inlet pipe (13) extends to the inside of the inner cylinder body (9).
6. A high shear tank for substantially shearing as set forth in claim 1, wherein: the bottom end of the cleaning tube (14) passes through the flat cover (12), and the bottom end of the cleaning tube (14) extends to the inside of the inner cylinder body (9).
7. A high shear tank for substantially shearing as set forth in claim 1, wherein: the bottom end of the stirring rod (16) penetrates through the flat cover (12), and the bottom end of the stirring rod (16) extends to the inner part of the inner cylinder body (9).
CN202320499346.5U 2023-03-15 2023-03-15 High shear tank capable of fully shearing Active CN219376766U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320499346.5U CN219376766U (en) 2023-03-15 2023-03-15 High shear tank capable of fully shearing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320499346.5U CN219376766U (en) 2023-03-15 2023-03-15 High shear tank capable of fully shearing

Publications (1)

Publication Number Publication Date
CN219376766U true CN219376766U (en) 2023-07-21

Family

ID=87189637

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320499346.5U Active CN219376766U (en) 2023-03-15 2023-03-15 High shear tank capable of fully shearing

Country Status (1)

Country Link
CN (1) CN219376766U (en)

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