CN201308820Y - Combined vacuum emulsifying machine - Google Patents

Combined vacuum emulsifying machine Download PDF

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Publication number
CN201308820Y
CN201308820Y CNU200820160945XU CN200820160945U CN201308820Y CN 201308820 Y CN201308820 Y CN 201308820Y CN U200820160945X U CNU200820160945X U CN U200820160945XU CN 200820160945 U CN200820160945 U CN 200820160945U CN 201308820 Y CN201308820 Y CN 201308820Y
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pot body
pot
combined type
type vacuum
emulsification machine
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张相胜
潘丰
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Jiangnan University
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Jiangnan University
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Abstract

本实用新型涉及一种真空乳化机,具体地说是一种组合式真空乳化机。按照本实用新型提供的技术方案,在锅体的上面有锅盖,在锅体与锅盖围成的密闭腔体内设置可以转动的搅拌机构,其特征是;在锅体内的搅拌机构的下方设置搅拌器,所述搅拌器安装于锅体底部外面的均质搅拌电机的输出轴上。与现有技术相比,本实用新型能够实现进出料的和温度的自动控制,并且均质效果显著,操作方便。

Figure 200820160945

The utility model relates to a vacuum emulsifying machine, in particular to a combined vacuum emulsifying machine. According to the technical scheme provided by the utility model, there is a pot cover on the pot body, and a rotatable stirring mechanism is arranged in the closed cavity surrounded by the pot body and the pot cover, and the feature is: A stirrer, the stirrer is installed on the output shaft of the homogeneous stirring motor outside the bottom of the pot body. Compared with the prior art, the utility model can realize the automatic control of the feeding and discharging and the temperature, and the homogenization effect is remarkable and the operation is convenient.

Figure 200820160945

Description

组合式真空乳化机 Combined Vacuum Emulsifier

技术领域 technical field

本实用新型涉及一种真空乳化机,具体地说是一种组合式真空乳化机。The utility model relates to a vacuum emulsifying machine, in particular to a combined vacuum emulsifying machine.

背景技术 Background technique

真空乳化机是食品、制药、化妆品等领域的常用设备。现有的真空乳化机一般是手动阀门进行进出料操作,往往是难以准确控制操作时间。物料在锅内为了搅拌均匀充分乳化,往往需要一定的温度和较长的搅拌时间,浪费能源。Vacuum emulsifier is a common equipment in the fields of food, pharmaceuticals, cosmetics and so on. Existing vacuum emulsifiers generally use manual valves for feeding and discharging operations, and it is often difficult to accurately control the operating time. In order to stir and fully emulsify the material in the pot, a certain temperature and a long stirring time are often required, which wastes energy.

发明内容 Contents of the invention

本实用新型的目的在于提供一种组合式真空乳化机,这种装置可以实现自动进出料和温度、搅拌控制,物料在锅内搅拌时间短且搅拌均匀,乳化充分。The purpose of this utility model is to provide a combined vacuum emulsifying machine. This device can realize automatic feeding and discharging, temperature and stirring control. The stirring time of the material in the pot is short and uniform, and the emulsification is sufficient.

按照本实用新型提供的技术方案,在锅体的上面有锅盖,在锅体与锅盖围成的密闭腔体内设置可以转动的搅拌机构,其特征是;在锅体内的搅拌机构的下方设置搅拌器,所述搅拌器安装于锅体底部外面的均质搅拌电机的输出轴上。According to the technical scheme provided by the utility model, there is a pot cover on the pot body, and a rotatable stirring mechanism is arranged in the closed cavity surrounded by the pot body and the pot cover, and the feature is: A stirrer, the stirrer is installed on the output shaft of the homogeneous stirring motor outside the bottom of the pot body.

在锅体的外面设置外循环管道,所述外循环管道的一端与锅体内的底部连通,另一端与锅体内的上部连通;在外循环管道上设置三通阀。在锅体内的侧壁沿锅体的周向设置若干条环形的刮扳。在锅体的内壁上设置可以流动流体的夹层。在锅体的顶部设置主搅拌电机及真空装置,所述搅拌机构的转轴与主搅拌电机及真空装置中的电机轴连接。An external circulation pipeline is arranged outside the pot body, one end of the external circulation pipeline communicates with the bottom of the pot body, and the other end communicates with the upper part of the pot body; a three-way valve is arranged on the external circulation pipeline. Several ring-shaped scraping plates are arranged on the side wall of the pot body along the circumference of the pot body. An interlayer capable of flowing fluid is arranged on the inner wall of the pot body. A main stirring motor and a vacuum device are arranged on the top of the pot body, and the rotating shaft of the stirring mechanism is connected with the main stirring motor and the motor shaft in the vacuum device.

所述搅拌机构为框式搅拌器,在所述框式搅拌器中,在转轴上安装框架,所述框架的外缘接近锅体的内壁;在转轴上自下而上还设置若干根垂直于转轴的横杆。所述搅拌器为包括叶轮及安装于叶轮上的若干的叶片的涡轮式搅拌器。The stirring mechanism is a frame type agitator, in which a frame is installed on the rotating shaft, and the outer edge of the frame is close to the inner wall of the pot body; The crossbar of the shaft. The agitator is a turbine agitator comprising an impeller and several blades mounted on the impeller.

在锅盖上设置视镜、人工加料口及添加剂加料口。在锅体的底部设置与夹层连通的水蒸汽进口,在锅体的上部设置与夹层连通的水蒸汽出口。在锅体的底部设置用于测量锅体内的温度的测温铂电阻。A sight glass, an artificial feeding port and an additive feeding port are arranged on the pot cover. A water vapor inlet communicating with the interlayer is arranged at the bottom of the pot body, and a water vapor outlet communicating with the interlayer is arranged at the upper part of the pot body. A temperature-measuring platinum resistor for measuring the temperature in the pot body is arranged at the bottom of the pot body.

与现有技术相比,本实用新型能够实现进出料的和温度、搅拌的自动控制,并且均质效果显著,操作方便。在缩短物料工作时间的同时,可方便的实现自动进出料。控制电路采用人机界面控制电机和电磁阀动作,使操作简单化。Compared with the prior art, the utility model can realize the automatic control of the feeding and discharging, temperature and stirring, and the homogenization effect is remarkable and the operation is convenient. While shortening the working time of materials, it is convenient to realize automatic feeding and discharging. The control circuit adopts man-machine interface to control the motor and solenoid valve action, which simplifies the operation.

附图说明 Description of drawings

图1是本实用新型的原理图。Fig. 1 is a schematic diagram of the utility model.

具体实施方式 Detailed ways

图中:1.视镜,2.主搅拌电机及真空装置,3.人工加料口,4.添加剂加料口,5.锅盖,6.锅体,7.夹层,8.刮板,9.外循环管道,10.三通阀,11均质搅拌电机,12.水蒸汽进口,13.测温铂电阻,14.涡轮式搅拌器,15.框式搅拌器,16.水蒸汽出口。In the figure: 1. Sight mirror, 2. Main stirring motor and vacuum device, 3. Manual feeding port, 4. Additive feeding port, 5. Pot cover, 6. Pot body, 7. Interlayer, 8. Scraper, 9. External circulation pipeline, 10. Three-way valve, 11 Homogeneous stirring motor, 12. Water vapor inlet, 13. Platinum resistance thermometer for temperature measurement, 14. Turbine type agitator, 15. Frame type agitator, 16. Water vapor outlet.

如图所示:在锅体6的上面有锅盖5,在锅体6与锅盖5围成的密闭腔体内设置可以转动的搅拌机构15,在锅体6内的搅拌机构15的下方设置搅拌器14,所述搅拌器14安装于锅体6底部外面的均质搅拌电机11的输出轴上。工作时,搅拌机构15在主搅拌电机及真空装置2中的主搅拌电机带动转动,对锅体6内的物料进行搅拌,搅拌器14在均质搅拌电机11的带动下转动,一般情况下,搅拌机构15的转速要慢于搅拌器14的转速,As shown in the figure: there is a pot cover 5 on the pot body 6, a rotatable stirring mechanism 15 is set in the closed cavity surrounded by the pot body 6 and the pot cover 5, and a stirring mechanism 15 is set below the pot body 6 Stirrer 14, described stirrer 14 is installed on the output shaft of homogeneous stirring motor 11 outside pot body 6 bottom. During work, the stirring mechanism 15 is driven to rotate by the main stirring motor in the main stirring motor and the vacuum device 2, and the material in the pot body 6 is stirred, and the stirrer 14 rotates under the drive of the homogeneous stirring motor 11. Generally speaking, The rotating speed of stirring mechanism 15 will be slower than the rotating speed of stirrer 14,

在锅体6的外面设置外循环管道9,所述外循环管道9的一端与锅体6内的底部连通,另一端与锅体6内的上部连通;在外循环管道9上设置三通阀10。利用所述循环管道9将已经到达锅体6底部的物料再次输送至锅体6的上部,由框式搅拌器再次进行搅拌,以进一步促使物料混合均匀,乳化充分。An external circulation pipeline 9 is set outside the pot body 6, and one end of the external circulation pipeline 9 communicates with the bottom in the pot body 6, and the other end communicates with the top in the pot body 6; a three-way valve 10 is set on the external circulation pipeline 9 . The material that has reached the bottom of the pot body 6 is transported to the upper part of the pot body 6 again by means of the circulation pipeline 9, and is stirred again by the frame agitator to further promote the uniform mixing and sufficient emulsification of the materials.

在锅体6内的侧壁沿锅体6的周向设置若干条环形的刮扳8。所述刮扳8与所述框式搅拌器的共同作用下,可以去除附着在内壁的物料并能有效提高搅拌的效率。在锅体6的内壁上设置可以流动流体的夹层7。在所述夹层7内通入冷媒或热媒介质后,可以对锅体的温度进行有效地控制。在锅体6的顶部设置主搅拌电机及真空装置2,所述搅拌机构15的转轴与主搅拌电机及真空装置2中的电机轴连接,可以分别对搅拌器的转速进行有效地控制。Several annular scrapers 8 are arranged along the circumference of the pot body 6 on the side wall of the pot body 6 . Under the joint action of the scraper 8 and the frame agitator, the materials attached to the inner wall can be removed and the stirring efficiency can be effectively improved. The inner wall of the pot body 6 is provided with an interlayer 7 through which fluid can flow. After the refrigerant or heat medium is passed into the interlayer 7, the temperature of the pot body can be effectively controlled. A main stirring motor and a vacuum device 2 are arranged on the top of the pot body 6, and the rotating shaft of the stirring mechanism 15 is connected with the motor shaft in the main stirring motor and the vacuum device 2, so that the rotating speed of the agitator can be effectively controlled respectively.

所述搅拌机构为框式搅拌器,在所述框式搅拌器中,在转轴上安装框架,所述框架的外缘接近锅体6的内壁;在转轴上自下而上还设置若干根垂直于转轴的横杆。工作时,由所述框架及横杆对物料进行搅拌。The stirring mechanism is a frame type agitator, in the frame type agitator, a frame is installed on the rotating shaft, and the outer edge of the frame is close to the inner wall of the pot body 6; Crossbar on the axis of rotation. When working, the material is stirred by the frame and the cross bar.

所述搅拌器14为包括叶轮及安装于叶轮上的若干的叶片的涡轮式搅拌器。这种涡轮式搅拌器可以对已经达到锅体6底部的物料进行搅动,使物料更加均匀。在锅盖5上设置用于观察锅体6的内壁工作状况的视镜1、用于向锅体6内加物料的人工加料口3及添加剂加料口4。在锅体6的底部设置与夹层7连通的水蒸汽进口12,在锅体6的上部设置与夹层7连通的水蒸汽出口16。在锅体6的底部设置用于测量锅体6内的温度的测温铂电阻13。The agitator 14 is a turbine agitator comprising an impeller and several blades mounted on the impeller. This turbine agitator can stir the material that has reached the bottom of the pot body 6 to make the material more uniform. A sight glass 1 for observing the working condition of the inner wall of the pot body 6, an artificial feeding port 3 and an additive feeding port 4 for adding materials to the pot body 6 are arranged on the pot cover 5 . A water vapor inlet 12 communicating with the interlayer 7 is provided at the bottom of the pot body 6 , and a water vapor outlet 16 communicating with the interlayer 7 is provided at the top of the pot body 6 . A temperature-measuring platinum resistor 13 for measuring the temperature in the pot body 6 is arranged at the bottom of the pot body 6 .

在图1中,夹层7、水蒸汽进口12、测温铂电阻13及水蒸汽出口16相连,实现温度控制;主搅拌电机及真空装置2中的真空装置、三通阀10、均质搅拌电机11、涡轮式搅拌器14实现物料进出的自动控制;主搅拌电机及真空装置2、外循环管道9、三通阀10、均质搅拌电机11、涡轮式搅拌器14及框式搅拌器15一起协同操作实现均质搅拌。本实用新型的特点是通过测温铂电阻13和水蒸汽进口12上的电磁阀门的动作使水蒸汽或者是冷却水通过夹层实现对锅体6的温度控制,通过主搅拌电机及真空装置2中的真空装置和进出料三通阀使物料通过电磁阀的控制实现自动进出料,通过涡轮式搅拌器14、框式搅拌器和外循环管道9促使锅内的物料在较短的时间内搅拌均匀乳化充分。In Fig. 1, the interlayer 7, the water vapor inlet 12, the temperature measuring platinum resistor 13 and the water vapor outlet 16 are connected to realize temperature control; the main stirring motor and the vacuum device in the vacuum device 2, the three-way valve 10, the homogeneous stirring motor 11. Turbine agitator 14 realizes automatic control of material in and out; main stirring motor and vacuum device 2, external circulation pipeline 9, three-way valve 10, homogeneous stirring motor 11, turbine agitator 14 and frame agitator 15 together Cooperative operation realizes homogeneous mixing. The utility model is characterized in that the temperature control of the pot body 6 is realized through the action of the temperature measuring platinum resistor 13 and the electromagnetic valve on the water vapor inlet 12 through the water vapor or cooling water through the interlayer, and through the main stirring motor and the vacuum device 2. The advanced vacuum device and the three-way valve for feeding and discharging materials enable the materials to be automatically fed and discharged through the control of the solenoid valve, and the materials in the pot are stirred evenly in a short period of time through the turbine agitator 14, the frame agitator and the external circulation pipeline 9 Fully emulsified.

所述主搅拌电机及真空装置2中的真空装置由电磁阀控制,通过抽真空的方式使物料受到负压自动吸入锅体6内;电磁阀控制的水蒸汽或冷却水从锅体6底部的水蒸汽进口12通过夹层7循环,实现温度控制;涡轮式搅拌器14可使低粘物料形成径向流动,物料从联接底部的循环管道9通过外循环从顶部重新进入锅体6内,启动框式搅拌器15可以使高粘物料均匀搅拌,充分乳化。The vacuum device in the main stirring motor and the vacuum device 2 is controlled by a solenoid valve, and the material is automatically sucked into the pot body 6 under negative pressure by vacuuming; the steam or cooling water controlled by the solenoid valve is drawn from the bottom of the pot body 6 The water vapor inlet 12 circulates through the interlayer 7 to achieve temperature control; the turbine agitator 14 can make the low-viscosity material form a radial flow, and the material re-enters the pot body 6 from the top through the external circulation through the circulation pipe 9 connected to the bottom, and the start frame Type agitator 15 can evenly stir high-viscosity materials and fully emulsify them.

Claims (10)

1. a combined type vacuum emulsification machine comprises a pot body (6) and is positioned at the top pot cover (5) of a pot body (6), in the airtight cavity that pot body (6) and pot cover (5) surround rotary rabbling mechanism (15) is set, and it is characterized in that; The below of the rabbling mechanism (15) in pot body (6) is provided with agitator (14), and described agitator (14) is installed on the output shaft of the homogeneous stirring motor (11) outside a pot body (6) bottom.
2, combined type vacuum emulsification machine as claimed in claim 1 is characterized in that: in the outside of pot body (6) outer circulation pipeline (9) is set, an end of described outer circulation pipeline (9) is communicated with pot bottom that body (6) is interior, and the other end is communicated with pot top that body (6) is interior; On the circulating line (9) triple valve (10) is set outside.
3, combined type vacuum emulsification machine as claimed in claim 1 is characterized in that: the sidewall in pot body (6) is pulled (8) along the scraping of some annulars that circumferentially be provided with of pot body (6).
4, combined type vacuum emulsification machine as claimed in claim 1 is characterized in that: on the inwall of pot body (6), be provided with can streaming flow interlayer (7).
5, combined type vacuum emulsification machine as claimed in claim 1 is characterized in that: main stirring motor and vacuum plant (2) are set at the top of pot body (6), and the rotating shaft of described rabbling mechanism (15) is connected with motor shaft in main stirring motor and the vacuum plant (2).
6, combined type vacuum emulsification machine as claimed in claim 1, it is characterized in that: described rabbling mechanism is a gate stirrer, in described gate stirrer, installation frame in rotating shaft, the outer rim of described framework is near the inwall of pot body (6); Some cross bars perpendicular to rotating shaft also are set in rotating shaft from bottom to top.
7, combined type vacuum emulsification machine as claimed in claim 1 is characterized in that: described agitator (14) is the turbine agitator that comprises impeller and be installed on the some blades on the impeller.
8, combined type vacuum emulsification machine as claimed in claim 1 is characterized in that: visor (1), hand stock mouth (3) and additive charge door (4) are set on pot cover (5).
9, combined type vacuum emulsification machine as claimed in claim 4 is characterized in that: the bottom at pot body (6) is provided with the water vapour import (12) that is communicated with interlayer (7), on the top of pot body (6) steam outlet (16) that is communicated with interlayer (7) is set.
10, combined type vacuum emulsification machine as claimed in claim 1 is characterized in that: the thermometric RTD (13) that is provided for measuring the temperature in the pot body (6) in the bottom of pot body (6).
CNU200820160945XU 2008-11-03 2008-11-03 Combined vacuum emulsifying machine Expired - Fee Related CN201308820Y (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101760924A (en) * 2009-11-26 2010-06-30 江苏海狮机械集团有限公司 Dye cylinder device for garment dyeing machine
CN101937248A (en) * 2010-07-30 2011-01-05 江南大学 Automatic control method and control device for homogenizer
CN103811723A (en) * 2014-01-20 2014-05-21 超威电源有限公司 Emulsifying device of additive
CN105771738A (en) * 2016-05-16 2016-07-20 镇江市高等专科学校 Intelligent thermostatically controlled medical agitator for medicinal liquid
CN106861501A (en) * 2017-03-20 2017-06-20 无锡科技职业学院 A kind of high-shear emulsifying dissolves mixing kettle
CN110141984A (en) * 2019-05-31 2019-08-20 福州大学 A new type of car paint stirring paddle
CN111672352A (en) * 2020-05-26 2020-09-18 七彩新型材料集团有限公司 Fully automatic slurry storage machine
CN118718788A (en) * 2024-08-30 2024-10-01 抚顺独凤轩骨神生物技术股份有限公司 Bone seasoning preparation and emulsification equipment and bone seasoning preparation method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101760924A (en) * 2009-11-26 2010-06-30 江苏海狮机械集团有限公司 Dye cylinder device for garment dyeing machine
CN101760924B (en) * 2009-11-26 2013-03-06 江苏海狮机械集团有限公司 Dye cylinder device for garment dyeing machine
CN101937248A (en) * 2010-07-30 2011-01-05 江南大学 Automatic control method and control device for homogenizer
CN103811723A (en) * 2014-01-20 2014-05-21 超威电源有限公司 Emulsifying device of additive
CN103811723B (en) * 2014-01-20 2017-01-04 超威电源有限公司 A kind of emulsifier unit of additive
CN105771738A (en) * 2016-05-16 2016-07-20 镇江市高等专科学校 Intelligent thermostatically controlled medical agitator for medicinal liquid
CN106861501A (en) * 2017-03-20 2017-06-20 无锡科技职业学院 A kind of high-shear emulsifying dissolves mixing kettle
CN110141984A (en) * 2019-05-31 2019-08-20 福州大学 A new type of car paint stirring paddle
CN111672352A (en) * 2020-05-26 2020-09-18 七彩新型材料集团有限公司 Fully automatic slurry storage machine
CN118718788A (en) * 2024-08-30 2024-10-01 抚顺独凤轩骨神生物技术股份有限公司 Bone seasoning preparation and emulsification equipment and bone seasoning preparation method

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