CN207873064U - Intelligent slab ingot casting apparatus - Google Patents
Intelligent slab ingot casting apparatus Download PDFInfo
- Publication number
- CN207873064U CN207873064U CN201720857518.6U CN201720857518U CN207873064U CN 207873064 U CN207873064 U CN 207873064U CN 201720857518 U CN201720857518 U CN 201720857518U CN 207873064 U CN207873064 U CN 207873064U
- Authority
- CN
- China
- Prior art keywords
- slab ingot
- plate
- lifting
- rack
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model is related to slab ingot production and processing technique fields, more particularly to it is a kind of can automatic aluminum melting and automatic casting and the intelligent slab ingot casting apparatus that can realize ultrasound examination, the device include one be equipped with upper mounting plate plate rack, the lifting founding component on the upper mounting plate plate, in the rack move moulds component and by gantry support in the rack detecting the whether defective ultrasound examination component of slab ingot.Advantageous effect is：By using the electromagnetism smelting furnace with high temperature resistant sealing plate, realize that molten aluminum is injected die cavity by automatic aluminum melting and melting automatically after the completion, lifting driving cylinder and mobile driving cylinder is used in combination, realize mold movement, meanwhile the use of supersonic detector so that slab ingot can be detected in time after casting, the processing quality of slab ingot processing efficiency and slab ingot is improved, the further automation and intelligence for realizing slab ingot processing, detection.
Description
Technical field
The utility model is related to slab ingot production and processing technique fields, and in particular to one kind can automatic aluminum melting and automatic casting
And it can realize the intelligent slab ingot casting apparatus of ultrasound examination.
Background technology
In the production and processing and making process of slab ingot, existing enterprise is all to be melted aluminium using existing, then molten aluminum is poured into a mould
Enter in mold, this requires that having to quickly, place cracked and fracture when pouring into a mould molten aluminum.And casting process
It is manually to pour into a mould mostly, not only consumes manpower in this way and efficiency is low, meanwhile, the quality and performance of slab ingot are also influenced, can not be expired
The lasting processing of sufficient slab ingot, and efficient, high quality slab ingot process requirements.In addition, after processing is completed, it is also necessary to individually right
Slab ingot is detected, and cannot efficiently monitor the casting property of slab ingot in time, and then affect the processing efficiency of slab ingot.
To solve the above-mentioned problems, inventor have developed one kind in conjunction with experience can automatic aluminum melting and automatic casting
And it can realize the intelligent slab ingot casting apparatus of ultrasound examination.
Utility model content
The utility model purpose of design is by using the electromagnetism smelting furnace with high temperature resistant sealing plate, realize automatic aluminum melting and
Molten aluminum is injected into die cavity automatically after the completion of melting, lifting driving cylinder and mobile driving cylinder is used in combination, realizes mold movement, together
When, the use of supersonic detector so that slab ingot can be detected in time after casting, and improve slab ingot processing efficiency and slab ingot
Processing quality, the further automation and intelligence for realizing slab ingot processing, detection.
The technical issues of the utility model is solved is realized using following technical scheme：
Intelligent slab ingot casting apparatus includes rack, the lifting founding group on upper mounting plate plate equipped with upper mounting plate plate
Part, in rack move moulds component and by gantry support be set to rack on it is whether defective to detect slab ingot
Ultrasound examination component.
Upper mounting plate plate is set to by pillar in rack, and a pair is additionally provided in rack and guides leading for the component slippage that moves moulds
Rail, upper mounting plate plate are equipped with one to lift founding assembly radiating and put into the feeding mouth of aluminium material to be processed.
The component that moves moulds includes a guide groove for being equipped with a pair and guide rail cooperation and the horizontal shifting equipped with slab ingot casting mould
Movable plate is set in rack by a fixing bracket and moves horizontally the mobile driving cylinder of plate sliding, set on mobile drive to drive
In dynamic cylinder and with the mobile piston rod that moves horizontally plate and be detachably connected, slab ingot casting mould is detachably set to and moves horizontally plate,
No less than one is equipped in slab ingot casting mould to cast the die cavity of slab ingot.
Lifting founding component includes a pair of lifting driving cylinder for being symmetrically set in feeding mouth both sides, in lifting driving cylinder
Lifting piston rod and lifting piston rod be detachably connected and equipped with a ladder hole corresponding with feeding mouth lifting work plate,
It is installed on lifting work plate to the electromagnetism smelting furnace of heating and melting aluminium material to be processed, lifting by edge and ladder hole cooperation
Working plate is oriented to by pillar, and electromagnetism smelting furnace is equipped with the discharge orifice of molten aluminum liquid aerial drainage, set on the rotation of aerial drainage bore edges
Turn driver, be installed in the drive shaft of rotating driver by a lug and to switch the high temperature resistant sealing plate of discharge orifice, it is resistance to
High temperature sealing plate is equipped with one to monitor the temperature sensor of temperature of aluminum liquid.
Ultrasound examination component include be set to gantry support on to detect casting complete slab ingot supersonic detector,
To carry out the alarm of alarm when equipment goes wrong or detects that slab ingot is problematic, set on gantry on gantry support
Operation panel on holder to show equipment state He be operated.
The utility model has an advantageous effect in that：By using the electromagnetism smelting furnace with high temperature resistant sealing plate, realize automatic
Molten aluminum is injected into die cavity automatically after the completion of aluminum melting and melting, lifting driving cylinder and mobile driving cylinder is used in combination, realizes that mold moves
It is dynamic, meanwhile, the use of supersonic detector so that slab ingot can be detected in time after casting, and improve slab ingot processing efficiency
With the processing quality of slab ingot, the further automation and intelligence for realizing slab ingot processing, detection.
Description of the drawings
It, below will be special to embodiment or technology in order to illustrate more clearly of the utility model embodiment or technical characteristic
Attached drawing needed in sign is briefly described.
Fig. 1 is the utility model：Intelligent slab ingot casting apparatus overall structure figure；
Fig. 2 is the utility model：Intelligent slab ingot casting apparatus local structural graph；
Fig. 3 is the utility model：Electromagnetism furnace construction figure in intelligent slab ingot casting apparatus；
Fig. 4 is the utility model：Move moulds component local structural graph in intelligent slab ingot casting apparatus.
Specific implementation mode
In order to make the technical means, creative features, achievement of purpose, and effectiveness of the utility model be easy to understand, under
Face combines embodiment, and the utility model is expanded on further.
Referring to intelligent slab ingot casting apparatus shown in Fig. 1~4, including one be equipped with the rack 1 of upper mounting plate plate 12, be set to it is upper flat
Lifting founding component 3 on platen 12, moving moulds in rack 1 and are set to rack at component 2 by gantry support 41
Detecting the whether defective ultrasound examination component of slab ingot 4 on 1.
Upper mounting plate plate 12 is set to by pillar 11 in rack 1, and a pair is additionally provided in rack 1 and guides the component 2 that moves moulds
The guide rail 13 of sliding, upper mounting plate plate 12 are equipped with one to lift the heat dissipation of founding component 3 and put into the feeding mouth of aluminium material to be processed
121。
The component 2 that moves moulds includes a guide groove 241 for being equipped with the cooperation of a pair of and guide rail 13 and is equipped with slab ingot casting mould 25
Move horizontally plate 24, by a fixing bracket 22 be set to rack 1 on and to drive move horizontally plate 24 sliding mobile drive
Dynamic cylinder 21, in mobile driving cylinder 21 and with the mobile piston rod 23 that moves horizontally plate 24 and be detachably connected, slab ingot casting die
Tool 25 is detachably set to and moves horizontally plate 24, and no less than one is equipped in slab ingot casting mould 25 to cast the die cavity of slab ingot
251。
Lifting founding component 3 includes that a pair is symmetrically set in the lifting driving cylinder 31 of 121 both sides of feeding mouth, is set to lifting driving
Lifting piston rod 32 and lifting piston rod 32 in cylinder 31 are detachably connected and lead to equipped with a ladder corresponding with feeding mouth 121
The lifting work plate 33 in hole 331 is installed on lifting work plate 33 with the cooperation of ladder hole 331 to heat by edge 341
Melt the electromagnetism smelting furnace 34 of aluminium material to be processed, lifting work plate 33 is oriented to by pillar 11, and electromagnetism smelting furnace 34 is equipped with molten
The discharge orifice 342 of molten aluminum liquid aerial drainage is installed on rotation set on the rotating driver 343 at 342 edge of discharge orifice, by a lug 351
Turn in the drive shaft 344 of driver 343 and to switch the high temperature resistant sealing plate 35 of discharge orifice 342, high temperature resistant sealing plate 35 is equipped with
One monitoring the temperature sensor 352 of temperature of aluminum liquid.
Ultrasound examination component 4 includes being set on gantry support 41 to detect the ultrasound examination for the slab ingot that casting is completed
Device 42, on gantry support 41 to when equipment goes wrong or detects that slab ingot is problematic carry out alarm alarm
43, the operation panel 44 on gantry support 41 to show equipment state and be operated.
The utility model realizes that automatic aluminum melting and melting are completed by using the electromagnetism smelting furnace 34 with high temperature resistant sealing plate 35
Molten aluminum is injected into die cavity 251 automatically afterwards, lifting driving cylinder 31 and mobile driving cylinder 21 is used in combination, realizes mold movement, together
When, the use of supersonic detector 42 so that slab ingot can be detected in time after casting, and improve slab ingot processing efficiency and flat
The processing quality of ingot, the further automation and intelligence for realizing slab ingot processing, detection.
The advantages of basic principles and main features and the utility model of the utility model have been shown and described above.One's own profession
The technical staff of industry is it should be appreciated that the present utility model is not limited to the above embodiments, described in above embodiments and description
Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also
It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.The utility model
Claimed range is defined by the appending claims and its equivalent thereof.
Claims (2)
1. intelligent slab ingot casting apparatus, which is characterized in that be equipped with the rack of upper mounting plate plate including one, be set on the upper mounting plate plate
Lifting founding component, in the rack move moulds component and by gantry support be set to the rack on use
To detect the whether defective ultrasound examination component of slab ingot；
The upper mounting plate plate is set to by pillar in the rack, is additionally provided with described in a pair of of guiding and is moved moulds in the rack
The guide rail of component slippage, the upper mounting plate plate are equipped with one to lift founding assembly radiating and put into the pan feeding of aluminium material to be processed
Mouthful；
The component that moves moulds includes a guide groove for being equipped with the cooperation of a pair of and guide rail and the water equipped with slab ingot casting mould
Translation movable plate is set in the rack by a fixing bracket and to drive the mobile driving for moving horizontally plate sliding
Cylinder, in the mobile driving cylinder and with the mobile piston rod for moving horizontally plate and being detachably connected, slab ingot casting
Mold moves horizontally plate described in being detachably set to, and no less than one is equipped in the slab ingot casting mould to cast the mould of slab ingot
Chamber；
The lifting founding component includes a pair of lifting driving cylinder for being symmetrically set in the feeding mouth both sides, is set to lifting drive
Lifting piston rod and the lifting piston rod in dynamic cylinder are detachably connected and lead to equipped with a ladder corresponding with the feeding mouth
The lifting work plate in hole is installed on the lifting work plate with ladder hole cooperation by edge and is waited for heating and melting
The electromagnetism smelting furnace of aluminium material is processed, the lifting work plate is oriented to by the pillar, and the electromagnetism smelting furnace is equipped with melting
The discharge orifice of molten aluminum aerial drainage is installed on the rotation driving set on the rotating driver of the aerial drainage bore edges, by a lug
In the drive shaft of device and to switch the high temperature resistant sealing plate of the discharge orifice, the high temperature resistant sealing plate is equipped with one to monitor aluminium
The temperature sensor of liquid temperature.
2. intelligence slab ingot casting apparatus according to claim 1, it is characterised in that：The ultrasound examination component includes setting
In on the gantry support to detect casting complete slab ingot supersonic detector, be set to the gantry support on to
Equipment goes wrong or detects to carry out the alarm of alarm when slab ingot is problematic, be set on the gantry support to show
Standby state and the operation panel operated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720857518.6U CN207873064U (en) | 2017-07-14 | 2017-07-14 | Intelligent slab ingot casting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720857518.6U CN207873064U (en) | 2017-07-14 | 2017-07-14 | Intelligent slab ingot casting apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207873064U true CN207873064U (en) | 2018-09-18 |
Family
ID=63500273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720857518.6U Expired - Fee Related CN207873064U (en) | 2017-07-14 | 2017-07-14 | Intelligent slab ingot casting apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207873064U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114289709A (en) * | 2021-12-27 | 2022-04-08 | 江苏海容科技有限公司 | Cast iron casting, method for casting same and casting device |
| CN114769515A (en) * | 2022-03-04 | 2022-07-22 | 海安县恒益滑动轴承有限公司 | Water-cooling mould for casting special alloy nonferrous metal large plate and special-shaped piece |
| CN115156488A (en) * | 2022-07-15 | 2022-10-11 | 河南中力明新材料有限公司 | Aluminum alloy slab ingot casting device for high-speed rail |
-
2017
- 2017-07-14 CN CN201720857518.6U patent/CN207873064U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114289709A (en) * | 2021-12-27 | 2022-04-08 | 江苏海容科技有限公司 | Cast iron casting, method for casting same and casting device |
| CN114769515A (en) * | 2022-03-04 | 2022-07-22 | 海安县恒益滑动轴承有限公司 | Water-cooling mould for casting special alloy nonferrous metal large plate and special-shaped piece |
| CN114769515B (en) * | 2022-03-04 | 2024-03-22 | 海安县恒益滑动轴承有限公司 | Water cooling die for casting special alloy nonferrous metal large plate and special-shaped piece |
| CN115156488A (en) * | 2022-07-15 | 2022-10-11 | 河南中力明新材料有限公司 | Aluminum alloy slab ingot casting device for high-speed rail |
| CN115156488B (en) * | 2022-07-15 | 2024-03-15 | 河南中力明新材料有限公司 | Aluminum alloy slab ingot casting device for high-speed rail |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207873064U (en) | Intelligent slab ingot casting apparatus | |
| CN103537648B (en) | Vehicle wheel low-pressure casting system | |
| CN201922002U (en) | Lead-antimony alloy ingot casting unit | |
| CN115921786A (en) | Metal continuous casting device and method | |
| CN204867387U (en) | A centering device for approaching continuous slab casting immersion nozzle | |
| CN206570382U (en) | A kind of cast aluminium alloy purifier | |
| CN103170610A (en) | Device for casting anode copper mould by using dual-mode disk casting machine tundish and casting method applicable to device | |
| CN205043101U (en) | Quick cooling device of aluminium ingot | |
| CN104226965A (en) | Method and device for improving ingot solidification microstructure equiaxed crystal ratio | |
| CN207668451U (en) | Multimode slab ingot casting apparatus | |
| CN210548066U (en) | Steel beam casting pouring device for low-carbon engineering truck | |
| CN210676869U (en) | Aluminum ingot casting equipment with heat recovery function | |
| CN208960920U (en) | A kind of automation crankshaft iron precoated sand manufacturing apparatus | |
| CN210208539U (en) | Multi-station casting device | |
| CN109465432B (en) | Smelting furnace system | |
| CN209753954U (en) | Ingot casting device | |
| CN210788637U (en) | High-efficient multi-functional self-heating equal channel extrusion device | |
| CN201331385Y (en) | Automatic continuous temperature measuring equipment for continuous caster | |
| CN207386514U (en) | A kind of die casting machine injection device | |
| CN217617694U (en) | Metal casting mould preheating forming device | |
| CN210059785U (en) | Mould pouring device | |
| CN106735077B (en) | Double-furnace die-casting alloy smelting device | |
| CN201803866U (en) | Molten steel sampler | |
| CN220576442U (en) | Top guard plate pouring die convenient to control cooling rate | |
| CN220524636U (en) | Discharging device for medium-frequency induction heating electric furnace |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180918 Termination date: 20200714 |