CN207872625U - Commutator vision inspection apparatus - Google Patents
Commutator vision inspection apparatus Download PDFInfo
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- CN207872625U CN207872625U CN201721727584.8U CN201721727584U CN207872625U CN 207872625 U CN207872625 U CN 207872625U CN 201721727584 U CN201721727584 U CN 201721727584U CN 207872625 U CN207872625 U CN 207872625U
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- commutator
- push
- support plate
- inspection apparatus
- vision inspection
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Abstract
The utility model discloses a kind of commutator vision inspection apparatus, including conveying the feeding mechanism of commutator and being put into the gripping body of imaging region positioned at feeding mechanism end gripping commutator, the rotary power element for being equipped with support plate in the imaging region and support plate being driven to circumferentially rotate, the surface and side of the imaging region are respectively equipped with camera mechanism and side camera mechanism, and the mechanism for sorting that the commutator that will have been detected is taken away is additionally provided with above the support plate.Commutator is transported to the position that gripping framework can grip by feeding mechanism, commutator is gripped onto the support plate of imaging region by gripping body later, shot detection is carried out to commutator by upper camera mechanism and side camera mechanism, rotary power element drives support plate to rotate a circle while side camera mechanism is shot, so that the size per a piece of commutator segment in commutator can be detected, detection is taken away after finishing by mechanism for sorting.
Description
Technical field
The utility model is related to a kind of detection device, more particularly to a kind of commutator vision inspection apparatus.
Background technology
Vision-based detection is exactly to replace human eye with machine to measure and judge.Vision-based detection refers to passing through machine vision product
Target will be ingested and be converted into picture signal, send dedicated image processing system to, according to pixel distribution and brightness, color etc.
Information is transformed into digitized signal;Picture system carries out various operations to extract clarification of objective, and then basis to these signals
The result of differentiation come control scene device action, be the valuable mechanism for producing, assembling or pack.It is lacked in detection
There is immeasurable value in terms of falling into and prevent faulty goods to be dispensed into the function of consumer.
Application publication number is that the patent of invention of CN104142334A discloses a kind of vision inspection apparatus.The invention passes through three
A camera shoot different angle respectively detect workpiece two sides and top size.
It can be had the following problems when the vision inspection apparatus is applied to detection commutator:Commutator is to wherein all commutations
The size of piece, which all exists, to be required, it is therefore desirable to all be shot, can be detected to each side of commutator circumferencial direction
The size of each commutator segment, and the vision inspection apparatus is obviously unable to reach the requirement.
Utility model content
The purpose of this utility model is to provide a kind of commutator vision inspection apparatus, it is advantageous that every in commutator
The size of a piece of commutator segment can be detected.
The above-mentioned technical purpose of the utility model technical scheme is that:A kind of commutator vision inspection
Survey device, including the feeding mechanism of conveying commutator and the catching device that imaging region is put into positioned at feeding mechanism end gripping commutator
Structure, the rotary power element for being equipped with support plate in the imaging region and support plate being driven to circumferentially rotate, the surface of the imaging region and
Side is respectively equipped with camera mechanism and side camera mechanism, is additionally provided with what the commutator that will have been detected was taken away above the support plate
Mechanism for sorting.
By using above-mentioned technical proposal, commutator is transported to by the position that gripping framework can grip by feeding mechanism
It sets, commutator is gripped onto the support plate of imaging region by gripping body later, passes through upper camera mechanism and side camera mechanism pair
Commutator carries out shot detection, and rotary power element drives support plate to rotate a circle while side camera mechanism is shot so that changes
The size per a piece of commutator segment into device can be detected, and detection is taken away after finishing by mechanism for sorting.
The utility model is further arranged to:The upper camera mechanism includes upper camera stand and on upper camera stand
Upper video camera, the lower section of the upper video camera are equipped with plate of finding a view, and the position of video camera is provided with and finds a view in face on the plate of finding a view
Mouthful.
By using above-mentioned technical proposal, by opening up mouth of finding a view on plate come so that upper video camera passes through mouth of finding a view finding a view
Commutator is shot, makes upper video camera be merely able to the image on shooting support plate by mouth of finding a view, avoids taking other objects
Analysis and identification is caused to malfunction.
The utility model is further arranged to:The position that the lower face of the plate of finding a view corresponds to mouth of finding a view is equipped with extension,
The circle of lower face one of the extension is equipped with multiple upper flash lamp for photography.
By using above-mentioned technical proposal, in the lower end of extension, setting upper flash lamp for photography illuminates so that upper flash lamp for photography and
Spacing smaller between commutator, illuminating effect are more preferable.By upper flash lamp for photography, a circle setting can on the lower face of extension simultaneously
To generate the effect of shadowless lamp, avoid generating shadow effect accuracy of detection.
The utility model is further arranged to:The side camera mechanism includes side camera stand and is fixed on court on the camera stand of side
The side video camera shot to support plate direction, the position between the support plate and side video camera are equipped with two lampposts, and two lampposts
The both sides of support plate and side video camera line are located at, two lampposts are arranged towards the side of support plate equipped with more from top to bottom
The side flash lamp for photography of cloth.
By using above-mentioned technical proposal, installation side flash lamp for photography plays illuminating effect on lamppost.Lamppost is in addition to being used for
It can equally play the role of limiting coverage outside installation side flash lamp for photography.
The utility model is further arranged to:The mechanism for sorting includes the second rodless cylinder and the company of horizontal direction installation
The second lifting cylinder being connected on the sliding block of the second rodless cylinder is equipped on the downside of second lifting cylinder by the second lifting
Cylinder drives the second thumb cylinder to move up and down, and second rodless cylinder on the downside of support plate one end far from being mounted side by side
Non-defective unit conveyer belt and substandard products conveyer belt.
By using above-mentioned technical proposal, after detection, commutator, the second lifting air are clamped by the second thumb cylinder
Cylinder drives commutator to rise and drives transverse movement by the second rodless cylinder, is according to testing result placed into commutator good
In product collection box or waste product conveyer belt.
The utility model is further arranged to:The both sides of the non-defective unit conveyer belt are equipped with guide plate, two pieces of guiding
Non-defective unit collection box is equipped between plate.
By using above-mentioned technical proposal, non-defective unit collection box is guided by guide plate, avoids its position that deviation occurs.
The utility model is further arranged to:It further include the filling component for loading new non-defective unit collection box.
By using above-mentioned technical proposal, after qualified commutator is piled non-defective unit collection box, starting non-defective unit conveyer belt will
Non-defective unit collection box transfers out.After a non-defective unit collection box transfers out, non-defective unit collection box is loaded by filling component.
The utility model is further arranged to:The filling component includes box body placing frame, fixes company with box body placing frame
It connects and the belt of vertical direction setting and the driving motor for driving belt movement, the box body placing frame is towards non-defective unit conveyer belt
Bolt is fixed with polylith frame plate respectively on side and the both sides inner wall that non-defective unit conveyer belt side penetrates through, and do not penetrate through backwards,
Every piece of clamping plate includes the fitting section being bonded with box body placing frame inner wall and the bending section in 90 ° with section is bonded, both sides
The frame plate be aligned one by one on different height respectively, the top of the box body placing frame is equipped with pushing away for push non-defective unit collection box
Sending component.
By using above-mentioned technical proposal, after being transported away by non-defective unit conveyer belt after non-defective unit collection box is fully loaded, driving motor
It drives box body placing frame to move upwards by belt, when box body moves to the position higher than non-defective unit conveyer belt, passes through push
Component push non-defective unit collection box enters non-defective unit conveyer belt.
The utility model is further arranged to:The push component includes the water for pushing frame, being rotatably connected on push frame
The push lead screw of flat setting and drive push the pushing motor of lead screw rotation, are located on the push frame below push lead screw
Position is fixed with the push guide rod parallel with push lead screw, the push guide rod and push wire rod thread cooperation, the push block
Lower end be installed with pushing plate.
By using above-mentioned technical proposal, pushing motor drives push lead screw rotation, is pushed away since push block is slidably connected at
It send on guide rod, therefore at this time transverse movement can occur for push block so that pushing plate pushes non-defective unit collection box to non-defective unit conveyer belt
On.
The utility model is further arranged to:The gripping body includes the first rodless cylinder, is connected to first without bar gas
The first lifting cylinder on the sliding block of cylinder, and the first thumb cylinder lifted is driven by the first lifting cylinder.
By using above-mentioned technical proposal, commutator in place after, pass through the first lifting cylinder and drive the first thumb cylinder
Decline, the first wooden cylinder grips commutator, is then delivered on support plate.
In conclusion the beneficial effects of the utility model are:
1, commutator is transported to by the position that gripping framework can grip by feeding mechanism, it later will by gripping body
In commutator gripping to the support plate of imaging region, shot detection is carried out to commutator by upper camera mechanism and side camera mechanism,
While the shooting of side camera mechanism rotary power element drives support plate to rotate a circle so that in commutator per a piece of commutator segment
Size can be detected;
2, by opening up mouth of finding a view on plate come so that upper video camera shoots commutator by finding a view mouth, by taking finding a view
Jing Kou makes video camera be merely able to the image on shooting support plate, and avoiding taking other objects causes analysis and identification to malfunction.
Description of the drawings
Fig. 1 is the structural schematic diagram of embodiment;
Fig. 2 is that embodiment hides the structural schematic diagram after external barrier structure;
Fig. 3 is the enlarged drawing at A in Fig. 2;
Fig. 4 is the structural schematic diagram of feeding mechanism in embodiment;
Fig. 5 is the structural schematic diagram of gripping body in embodiment, upper camera mechanism and side camera mechanism;
Fig. 6 is the structural schematic diagram of mechanism for sorting in embodiment;
Fig. 7 is the enlarged drawing at B in Fig. 6;
Fig. 8 is the enlarged drawing at C in Fig. 6.
Reference numeral:1, feeding mechanism;2, gripping body;3, support plate;4, upper camera mechanism;5, side camera mechanism;6, it revolves
Rotatory force element;7, mechanism for sorting;8, vibrating disk;9, delivery track;10, feed column;11, feeding rack;12, feed well;13, it keeps off
Plate;14, the first rodless cylinder;15, the first lifting cylinder;16, the first thumb cylinder;17, positioning column;18, upper camera stand;19、
Upper video camera;20, extension board;21, it finds a view plate;22, it finds a view mouth;23, extension;24, upper flash lamp for photography;25, side camera stand;26、
Side video camera;27, lamppost;28, side flash lamp for photography;29, the second rodless cylinder;30, the second lifting cylinder;31, the second thumb cylinder;
32, non-defective unit conveyer belt;33, substandard products conveyer belt;34, substandard products collection box;35, guide plate;36, non-defective unit collection box;37, filling group
Part;38, box body placing frame;39, belt;40, driving motor;41, frame plate;42, it is bonded section;43, bending section;44, component is pushed;
45, frame is pushed;46, lead screw is pushed;47, pushing motor;48, guide rod is pushed;49, push block;50, pushing plate.
Specific implementation mode
The utility model is described in further detail below in conjunction with attached drawing.
As shown in figures 1 and 3, a kind of commutator vision inspection apparatus includes the feeding mechanism 1 of conveying commutator, charging
The end of mechanism 1 is connected with gripping body 2 to grip on the support plate 3 that commutator is placed in imaging region.As shown in Figures 2 and 3,
The upper surface that camera mechanism 4 shoots commutator is installed, the side of imaging region is equipped with side video camera right over imaging region
Structure 5 shoots the side of commutator.Support plate 3 is provided with the rotary power element 6 of the rotation of dynamic load plate 3, commutator when support plate 3 rotates
It is followed by and rotates together so that side camera mechanism 5 shoots all sides of commutator, completes detection.Mechanism for sorting 7 is by support plate 3
The upper commutator finished that detects transfers out, and is sorted according to commutator is qualified or not.
As shown in figure 4, feeding mechanism 1 includes the vibrating disk 8 for screening the commutator of big end upward, vibrating disk 8 goes out
Mouth is connected with delivery track 9, and the end connection of delivery track 9 is connect with the feeding rack 11 being fixed on feed column 10, feeding rack
11 upside is provided with feed well 12, and the side of the feed well 12 is connected with delivery track 9.The upside of feeding rack 11 is fixed with
Baffle 13, baffle 13 by the upside of feed well 12 is extended to after bending twice and between the upper surface of feeding rack 11 there are
Spacing.
As shown in Figure 3 and Figure 5, gripping body 2 includes the first rodless cylinder 14 being mounted on feed column 10, and first without bar
The first lifting cylinder 15 is fixed on the sliding block of cylinder 14, the downside of the first lifting cylinder 15 is equipped with by the first lifting cylinder 15
Drive the first thumb cylinder 16 to move up and down.Support plate 3 is located at the first downside of the rodless cylinder 14 far from 10 one end of feed column,
The middle part of support plate 3 forms positioning column 17 and positions commutator to fit through the middle part of commutator.
As shown in figure 5, upper camera mechanism 4 includes upper camera stand 18 and the upper video camera 19 on upper camera stand 18,
The side of upper camera stand 18 forms downward extension board 20, and 20 lower end of extension board is welded with towards 19 side of upper video camera and finds a view
Plate 21, the position of video camera 19 is provided with mouth 22 of finding a view in face on plate 21 of finding a view, and corresponds to and find a view in the lower face for plate 21 of finding a view
The position of mouth 22 is welded with extension 23, and the circle of lower face one of extension 23 is evenly equipped with multiple upper flash lamp for photography 24.Pass through mouth 22 of finding a view
So that upper video camera 19 is merely able to the image on shooting support plate 3, avoiding taking other objects causes analysis and identification to malfunction.
As shown in figure 5, side camera mechanism 5 includes side camera stand 25 and is fixed on side camera stand 25 towards 3 direction of support plate
The side video camera 26 of shooting, the position between support plate 3 and side video camera 26 are equipped with two lampposts 27, and two lampposts 27
The both sides of 26 line of support plate 3 and side video camera are located at, two lampposts 27 are equipped with more from top to bottom towards the side of support plate 3
Small cup side flash lamp for photography 28.Lamppost 27 can equally play the role of limiting coverage other than for installation side flash lamp for photography 28.
As shown in fig. 6, mechanism for sorting 7 includes the second rodless cylinder 29 of horizontal direction installation and is connected to second without bar gas
The second lifting cylinder 30 on the sliding block of cylinder 29, the downside of the second lifting cylinder 30 is equipped with to be driven by the second lifting cylinder 30
The the second thumb cylinder 31 to move up and down.Second rodless cylinder 29 on the downside of 3 one end of support plate far from being mounted side by side non-defective unit conveying
The end of band 32 and substandard products conveyer belt 33, substandard products conveyer belt 33 is placed with substandard products collection box 34.
As shown in Figure 6 and Figure 7, the both sides of non-defective unit conveyer belt 32 are respectively equipped with one piece of guide plate 35, non-defective unit collection box 36
When position between two pieces of guide plates 35, is positioned by two pieces of guide plates 35, the position of non-defective unit collection box 36 is avoided to send out
Raw deviation.After qualified commutator is piled non-defective unit collection box 36, starts non-defective unit conveyer belt 32 and transfer out non-defective unit collection box 36
It goes.After a non-defective unit collection box 36 transfers out, non-defective unit collection box 36 is loaded by filling component 37.
As shown in Figure 6 and Figure 8, filling component 37 includes box body placing frame 38, is fixedly connected and erects with box body placing frame 38
To the belt 39 of setting, the upper end of belt 39 is equipped with driving motor 40 and belt 39 is driven to move histogram.38 court of box body placing frame
It is penetrated through to 32 side of non-defective unit conveyer belt and backwards to 32 side of non-defective unit conveyer belt, in the both sides that box body placing frame 38 does not penetrate through
Bolt is fixed with polylith frame plate 41 respectively on wall, includes the fitting section 42 being bonded with 38 inner wall of box body placing frame per block frame plate 41
And the bending section 43 in 90 ° with section 42 is bonded above fitting section 42, the frame plates 41 of both sides is respectively one on different height
The both ends of non-defective unit collection box 36 are lived in one alignment by the two pieces of frame plate 41 being aligned cooperation framves.
As shown in Figure 6 and Figure 8, the top of box body placing frame 38 is equipped with push component 44, and push component 44 includes push
Frame 45 and the horizontally disposed push lead screw 46 being rotatably connected on push frame 45, push lead screw 46 are connected with drive push lead screw
The pushing motor 47 of 46 rotations.Position on push frame 45 positioned at 46 lower section of push lead screw is fixed with parallel with push lead screw 46
Guide rod 48 is pushed, the push block 49 for being equipped on guide rod 48 and being moved along push guide rod 48, and push block 49 and push silk are pushed
The lower end of 46 screw-thread fit of bar, push block 49 is fixedly connected with pushing plate 50 to push non-defective unit collection box 36.
Specifically used process:Commutator is conveyed by vibrating disk 8 to enter in delivery track 9, and is moved in feed well 12.
At this time the first lifting cylinder 15 drives the first thumb cylinder 16 to decline, and the first wooden cylinder grips commutator, is then delivered to
On support plate 3.Upper flash lamp for photography 24 is opened later, and upper video camera 19 is shot.After upper video camera 19 is shot, side flash lamp for photography 28 is beaten
It opens, side video camera 26 is shot, and rotary power element 6 drives one circle of the rotation of support plate 3 during in side, video camera 26 is shot.Detection
After finishing, the second thumb cylinder 31 clamps commutator, according to testing result by commutator be placed into non-defective unit collection box 36 or
On waste product conveyer belt.
After being transported away by non-defective unit conveyer belt 32 after non-defective unit collection box 36 is fully loaded, driving motor 40 drives box by belt 39
Body placing frame 38 moves upwards, and when box body moves to the position higher than non-defective unit conveyer belt 32, pushing motor 47 drives push
Lead screw 46 rotates so that pushing plate 50 pushes non-defective unit collection box 36 to non-defective unit conveyer belt 32.
Assigned direction in this specific embodiment is intended merely to facilitate between each component of statement position relationship and mutually
The relationship of cooperation.This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, this
Field technology personnel can as needed make the present embodiment the modification of not creative contribution after reading this specification,
But as long as all being protected by Patent Law in the right of the utility model.
Claims (10)
1. a kind of commutator vision inspection apparatus, including convey the feeding mechanism (1) of commutator and be located at feeding mechanism (1) end
Gripping commutator is put into the gripping body (2) of imaging region, it is characterized in that:It is equipped with support plate (3) in the imaging region and drives support plate
(3) the rotary power element (6) circumferentially rotated, the surface and side of the imaging region be respectively equipped with camera mechanism (4) and
Side camera mechanism (5) is additionally provided with the mechanism for sorting (7) that the commutator that will have been detected is taken away above the support plate (3).
2. commutator vision inspection apparatus according to claim 1, it is characterized in that:The upper camera mechanism (4) includes upper
Camera stand (18) and the upper video camera (19) on upper camera stand (18), the lower section of the upper video camera (19), which is equipped with, finds a view
Plate (21), the position of video camera (19) is provided with mouth of finding a view (22) in face on the plate of finding a view (21).
3. commutator vision inspection apparatus according to claim 2, it is characterized in that:The lower face pair of the plate of finding a view (21)
Should find a view mouth (22) position be equipped with extension (23), the extension (23) lower face one circle be equipped with multiple upper flash lamp for photography
(24)。
4. commutator vision inspection apparatus according to claim 1, it is characterized in that:The side camera mechanism (5) includes side
Camera stand (25) and it is fixed on the side video camera (26) shot towards support plate (3) direction on side camera stand (25), the support plate (3)
Position between side video camera (26) is equipped with two lampposts (27), and two lampposts (27) are located at support plate (3) and side is taken the photograph
The both sides of camera (26) line, two lampposts (27) are equipped with the more sides arranged from top to bottom towards the side of support plate (3)
Flash lamp for photography (28).
5. commutator vision inspection apparatus according to claim 1, it is characterized in that:The mechanism for sorting (7) includes level
The second rodless cylinder (29) of direction installation and the second lifting cylinder (30) being connected on the sliding block of the second rodless cylinder (29),
It is equipped on the downside of second lifting cylinder (30) and the second thumb gas to move up and down is driven by the second lifting cylinder (30)
Cylinder (31), second rodless cylinder (29) is far from non-defective unit conveyer belt (32) and secondary has been mounted side by side on the downside of support plate (3) one end
Product conveyer belt (33).
6. commutator vision inspection apparatus according to claim 5, it is characterized in that:The both sides of the non-defective unit conveyer belt (32)
It is equipped with guide plate (35), non-defective unit collection box (36) is equipped between two pieces of guide plates (35).
7. commutator vision inspection apparatus according to claim 6, it is characterized in that:Further include loading new non-defective unit collection box
(36) filling component (37).
8. the commutator vision inspection apparatus stated according to claim 7, it is characterized in that:The filling component (37) includes that box body is put
Frame (38) is set, is fixedly connected with box body placing frame (38) and the belt (39) of vertical direction setting and drive belt (39) move
Driving motor (40), the box body placing frame (38) is towards non-defective unit conveyer belt (32) side and backwards to non-defective unit conveyer belt (32)
Side penetrates through, and bolt is fixed with polylith frame plate (41) respectively on the both sides inner wall not penetrated through, and every piece of clamping plate includes
The fitting section (42) being bonded with box body placing frame (38) inner wall and the bending section (43) in 90 ° with section (42) is bonded, both sides
The frame plate (41) is aligned on different height one by one respectively, and the top of the box body placing frame (38) is equipped with push non-defective unit and collects
The push component (44) of box (36).
9. the commutator vision inspection apparatus stated according to claim 8, it is characterized in that:The push component (44) includes push frame
(45), what the horizontally disposed push lead screw (46) and drive push lead screw (46) being rotatably connected on push frame (45) rotated
Pushing motor (47), the position pushed on frame (45) below push lead screw (46) is fixed with puts down with push lead screw (46)
Capable push guide rod (48), the push guide rod (48) and push lead screw (46) screw-thread fit, the lower end of the push block (49)
It is installed with pushing plate (50).
10. commutator vision inspection apparatus according to claim 1, it is characterized in that:The gripping body (2) includes first
Rodless cylinder (14), the first lifting cylinder (15) being connected on the sliding block of the first rodless cylinder (14), and by the first lifting
Cylinder (15) drives the first thumb cylinder (16) of lifting.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109772749A (en) * | 2019-01-30 | 2019-05-21 | 成都宏明双新科技股份有限公司 | A kind of product automatic detection device |
CN109772721A (en) * | 2019-03-12 | 2019-05-21 | 重庆远创光电科技有限公司 | Engine commutator open defect automatic online vision inspection apparatus and detection method |
CN111307253A (en) * | 2019-10-14 | 2020-06-19 | 北京远东仪表有限公司 | Intelligent detection and control system and method for flow device commutator |
CN112083002A (en) * | 2020-08-26 | 2020-12-15 | 苏州中科全象智能科技有限公司 | Capacitance appearance detection device and method based on artificial intelligence technology |
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2017
- 2017-12-12 CN CN201721727584.8U patent/CN207872625U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109772749A (en) * | 2019-01-30 | 2019-05-21 | 成都宏明双新科技股份有限公司 | A kind of product automatic detection device |
CN109772749B (en) * | 2019-01-30 | 2021-03-23 | 成都宏明双新科技股份有限公司 | Automatic product detection device |
CN109772721A (en) * | 2019-03-12 | 2019-05-21 | 重庆远创光电科技有限公司 | Engine commutator open defect automatic online vision inspection apparatus and detection method |
CN111307253A (en) * | 2019-10-14 | 2020-06-19 | 北京远东仪表有限公司 | Intelligent detection and control system and method for flow device commutator |
CN111307253B (en) * | 2019-10-14 | 2021-09-21 | 北京远东仪表有限公司 | Intelligent detection and control system and method for flow device commutator |
CN112083002A (en) * | 2020-08-26 | 2020-12-15 | 苏州中科全象智能科技有限公司 | Capacitance appearance detection device and method based on artificial intelligence technology |
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