CN207841692U - A kind of precast beam automatic spray curing system - Google Patents
A kind of precast beam automatic spray curing system Download PDFInfo
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- CN207841692U CN207841692U CN201820196666.2U CN201820196666U CN207841692U CN 207841692 U CN207841692 U CN 207841692U CN 201820196666 U CN201820196666 U CN 201820196666U CN 207841692 U CN207841692 U CN 207841692U
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- spray
- control
- making bench
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Abstract
Include water source the utility model discloses a kind of precast beam automatic spray curing system, cistern, water pump, pressurized tank, control program, divide control valve, spray equipment and precipitation purification pond；It controls program and relay is controlled by timing system, relay controls the startup and closing for dividing control valve；Spray equipment includes mainly nozzle and pvc pipe, and water inlet pipe is connected to by pvc pipe with nozzle；It is mounted with that nozzle, the nozzle of top plate pipeline connection are located at right over beam making bench what beam making bench following above and was evenly distributed respectively, for longitudinal lineal layout on beam making bench central axes, water spraying direction is to spray around for 45 ° upward；The nozzle of floor tubes connection is located at both sides below beam making bench, and it is that 45 ° of left and right swings sprinkling upward respectively to have a row longitudinal direction straight uniform distribution, water spraying direction.It is stable quality, easy for installation, easy to operate, at low cost the utility model has the beneficial effects that for precast beam scale, be factory produced and provide extremely effective maintenance.
Description
Technical field
The utility model is related to a kind of precast beam curing systems, specifically, being related to a kind of precast beam automatic spray
Curing system.
Background technology
Currently, precast beam health is the important link of beam slab quality assurance, traditional box beam water health mostly by manually into
Row, because by operator quality mind and working attitude influenced, occur leakage often and support or conserve phenomenon not in time, cause beam slab easy
It cracks；Although automation is not achieved generally all using sprinkling curing system in current each project under construction precast beam field,
Beam body poured after there is still a need for manually installed, the interim spray piping of dismounting, still need to consume at least four artificial.Meet prefabricated
The needs of trammel modelling, batch production and stable quality need to combine reality, long term test that could form standardized precast beam
Health engineering method.
Utility model content
The utility model is precisely in order to a kind of precast beam automatic spray maintenance system for solving above-mentioned technical problem and designing
System.
Technical solution adopted by the utility model to solve its technical problems is：
A kind of precast beam automatic spray curing system, including water source, cistern, water pump, pressurized tank, control program, point
Control valve, spray equipment and precipitation purification pond；Water source water is injected into cistern, is conveyed to water point by water pump and pressurized tank
Control valve divides the startup and closing of control valve by the control of control program, during spray, is arrived Sewage treatment by recovery channel
Precipitation purification pond enters back into cistern after purification and recycles.It controls program and relay, relay control is controlled by timing system
System divides control valve, to control spray equipment startup and close；Spray equipment includes mainly nozzle and pvc pipe, and water inlet pipe passes through
Pvc pipe is connected to nozzle；It is mounted with nozzle, the spray of top plate pipeline connection what beam making bench following above and was respectively uniformly distributed
Head is located at right over beam making bench, and for longitudinal lineal layout on beam making bench central axes, water spraying direction is to spray around for 45 ° upward
It spills；The nozzle of floor tubes connection is located at both sides below beam making bench, respectively there is a row longitudinal direction straight uniform distribution, water spraying direction
Sprinkling is swung for 45 ° of left and right upward.
A kind of precast beam automatic spray curing system, nozzle are scalable nozzle, and can 180 ° of rotations.
One, the characteristics of the utility model
1, maintenance effect is notable.Spray system is finished from supplying water to work, realizes process Automatic Control substantially, is sprayed
Water mist it is uniform, maintenance effect is splendid, " three complete " tending quality standard for reaching round-the-clock, comprehensive, moistening entirely.
2, it raises labour productivity, using automatic spray curing system, fragment, subregion spray, maintenance worker behaviour can be taken
Make simply, conveniently, to substantially reduce labor intensity, save labour, to reach raising working efficiency.
3, beam bottom seat sprinkler design automatic telescopic under hydraulic pressure effect, front and back 180 ° of rotations, left and right can be according to the beam body gradient
Automatic adjustment spray angles take into account the adaptability of various beam slabs, maintainability.
4, water outlet is equipped with sedimentation basin, and curing water re-uses after precipitation, water resource is rationally utilized, to economize on
Water, and achieve the purpose that protect construction environment.
5, it is equipped with automatic time during conserving to control, rational spray time is set according to different curing time sections and is stopped
The only time realizes Automatic Control.
Two, economic efficiency contrast
This engineering is under the guidance of the engineering method, and the box beam health of beam field uses automatic spray curing system, and the duration is 1 year estimated,
It was calculated by 365 days.3 are replaced using 1 set of automatic sprinkler fire-extinguishing system manually, and for automatic sprinkler fire-extinguishing system based on 120,000 yuan, labour cost presses 200
Member/man day meter, 21.36 ten thousand yuan of labour cost；It replaces manually pouring leaching, 5 tons of daily using water wisely, by 3.2 yuan/ton using spray
Meter, cost-effective 0.57 ten thousand yuan；It replaces manually pouring leaching using spray, daily using electricity wisely 3KW is saved based on 1.0089 yuan/KW
0.11 ten thousand yuan of cost.Two work surfaces decrease 3 manually simultaneously, improve work, timeliness.
To sum up table, this engineering method save money ten thousand yuan of 9.36+0.57+0.11=10.04 altogether in ten thousand foreign project beam slab healths,
High construction efficiency reduces energy consumption, and benefit is more protruded.
The utility model has the beneficial effects that a kind of precast beam automatic spray curing system is precast beam scale, work
The production of factory metaplasia provides extremely effective maintenance, and the quality of production is stable, easy for installation, easy to operate and can save a large amount of manpowers
Cost.
Description of the drawings
Fig. 1 is a kind of precast beam automatic spray curing system process flow chart of the utility model.
Fig. 2 is a kind of precast beam automatic spray curing system plan view of the utility model.
Fig. 3 is a kind of precast beam automatic spray curing system skiagraph of the utility model.
Fig. 4 is a kind of precast beam automatic spray curing system cross-sectional view of the utility model.
Specific implementation mode
The utility model is further illustrated with reference to the accompanying drawings and examples.
As shown in Figs 1-4, a kind of precast beam automatic spray curing system of the utility model, including water source, cistern, water
Pump, pressurized tank control program, divide control valve, spray equipment and precipitation purification pond；Water source water is injected into cistern, passes through water
Water is conveyed to a point control valve by pump and pressurized tank, is divided the startup and closing of control valve by the control of control program, during spray, is led to
It crosses recovery channel and enters back into cistern by Sewage treatment to precipitation purification pond, after purification and recycle.It is fixed that its control program passes through
When system control relay, relay control divides control valve, to control spray equipment start and close；Spray equipment mainly wraps
Nozzle 2 and pvc pipe 4 are included, water inlet pipe 3 is connected to by pvc pipe 4 with nozzle 2；Uniformly divide respectively in 1 following above and of beam making bench
Cloth is mounted with that nozzle 2, the nozzle 2 that top plate pipeline 6 connects are located at right over beam making bench 1, and longitudinal lineal layout is in Liang Tai processed
On 1 central axes of seat, water spraying direction is to spray around for 45 ° upward, and water spray effect 8 is shown in Fig. 3；The nozzle 2 that floor tubes 10 connect
Positioned at 1 lower section both sides of beam making bench, it is that 45 ° of left and right swings spray upward respectively to have a row longitudinal direction straight uniform distribution, water spraying direction
It spills, water spray effect 9 is shown in Fig. 4.
A kind of precast beam automatic spray curing system, nozzle 2 are scalable nozzle, and can 180 ° of rotations.
One, mounting means
1, Pipe installing is carried out in the pedestal for tying up reinforcing bar and reserved pvc pipe in case installation nozzle, then uses pvc pipe
Rubber belt sealing (concrete entrance when preventing from pouring pedestal), formwork supporting plate pours beam making bench.
2, erecting bed interior conduit circuit is planned, for convenience of repairing in the future, field interior conduit circuit is put into gutter, is capped plate
Covering.Pvc pipe sealant tape is torn after equal pedestals form removal, nozzle is installed.
3, pressurized tank, water pump, automatic spray control system are installed, after normal, adjustment nozzle right is sprayed water angle, allows water mist
It is bonded beam body.
4, automatic spray interval, spray time, opening sequence are adjusted according to box girder webs and the uniform MEBO ribbon gauze of beam body,
Hydraulic pressure effect under, be embedded in nozzle auto-extending in bearing, can 180 ° rotation, realize to web without dead angle spray conserve；Top plate
By connecting long pvc pipe, geotextiles are covered, gamut health is realized after opening water check valve.
Two, key points for operation and points for attention
(1) flow of enough source ensurings, water should meet 25m3/h；Simultaneously in order to meet the continuity of water supply, need
Tank is built, is determined according to the daily output, 6~10 beams is generally produced daily and builds 10m3Tank can meet.
(2) water pump will have enough water yields and pressure, to ensure spraying effect.
(3) it carries out time control on the one hand to waste water if continuously spraying, on the other hand cannot continue to keep water
Pressure, it is therefore necessary to set-up time relay is controlled the time required to according to primary spray.
(4) time relay is adjusted on demand, and different beam slabs will obtain control time, time one according to practical operation
It arrives, solenoid valve automatically opens, automatic spray, reaches spray and terminates the time, and solenoid valve is automatically closed, and stops spray, is realized with this
Automatic spray.
(5) before pump working, it must check whether shunt conduit is correct, the pass of the pass, what this was opened opens.
(6) in spray, whether maintenance worker wants spray angles, height and the atomization situation of running audit nozzle normal,
To reach good spraying effect.
(7) intake pool will keep asking clean and periodic cleaning, prevent from blocking nozzle.
(8) maintenance worker wants running audit intake pool to keep enough water levels, prevents from burning out pump motor.
(9) spray system nozzle is vulnerable part, in addition cross-operation, it should be noted that protecting nozzle prevents from damaging.
Four, key fitment table
| Serial number | Accessory name | Specifications and models or power | Quantity | Remarks |
| 1 | Water pump | Lift is according to distance | 1 | |
| 2 | Pressurized tank | Pressure value is according to distance | 1 | |
| 3 | Divide control valve | It is several | ||
| 4 | Pvc pipe | Diameter 11-14cm | It is several | |
| 5 | PE is managed | Diameter 8cm | It is several | |
| 6 | Atomizer aperture | It is scalable | It is several | |
| 7 | Removable top plate branch pipe | Diameter 5cm | It is several | |
| 8 | Branching pipe | It is several |
The utility model is not limited to above-mentioned preferred forms, anyone obtained under the enlightenment of the utility model its
Product as his any and the utility model is same or similar, all falls within the scope of protection of the utility model.
Claims (2)
1. a kind of precast beam automatic spray curing system, including water source, cistern, water pump, pressurized tank, control program, sub-control
Valve, spray equipment and precipitation purification pond processed；Water source water is injected into cistern, water is conveyed to by sub-control by water pump and pressurized tank
Valve processed divides the startup and closing of control valve by the control of control program, during spray, by recovery channel by Sewage treatment to sinking
Shallow lake clarifier-tank enters back into cistern after purification and recycles；It is characterized in that：Control program controls relay by timing system
Device, relay control divide control valve, to control spray equipment startup and close；Spray equipment includes mainly nozzle (2) and PVC
It manages (4), water inlet pipe (3) is connected to by pvc pipe (4) with nozzle (2)；In beam making bench (1), following above and is respectively uniformly distributed
Be mounted with nozzle (2), the nozzle (2) of top plate pipeline (6) connection is located at beam making bench (1) surface, longitudinal lineal layout in
On beam making bench (1) central axes, water spraying direction is to spray around for 45 ° upward；The nozzle (2) of floor tubes (10) connection is located at
Both sides below beam making bench (1), it is that 45 ° of left and right swings sprinkling upward respectively to have a row longitudinal direction straight uniform distribution, water spraying direction.
2. a kind of precast beam automatic spray curing system according to claim 1, it is characterised in that：Nozzle (2) is can
Telescopic sprayer head, and can 180 ° of rotations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820196666.2U CN207841692U (en) | 2018-02-05 | 2018-02-05 | A kind of precast beam automatic spray curing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820196666.2U CN207841692U (en) | 2018-02-05 | 2018-02-05 | A kind of precast beam automatic spray curing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207841692U true CN207841692U (en) | 2018-09-11 |
Family
ID=63410788
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820196666.2U Expired - Fee Related CN207841692U (en) | 2018-02-05 | 2018-02-05 | A kind of precast beam automatic spray curing system |
Country Status (1)
| Country | Link |
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| CN (1) | CN207841692U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109551621A (en) * | 2018-10-09 | 2019-04-02 | 中建市政工程有限公司 | A kind of method and its curing means of the water-saving maintenance of precast beam |
-
2018
- 2018-02-05 CN CN201820196666.2U patent/CN207841692U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109551621A (en) * | 2018-10-09 | 2019-04-02 | 中建市政工程有限公司 | A kind of method and its curing means of the water-saving maintenance of precast beam |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180911 Termination date: 20210205 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |