CN107775786B - Automatic spraying health preserving system and spraying method - Google Patents

Automatic spraying health preserving system and spraying method Download PDF

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Publication number
CN107775786B
CN107775786B CN201711258282.5A CN201711258282A CN107775786B CN 107775786 B CN107775786 B CN 107775786B CN 201711258282 A CN201711258282 A CN 201711258282A CN 107775786 B CN107775786 B CN 107775786B
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China
Prior art keywords
spraying
water supply
tank
water
pipeline
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CN201711258282.5A
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CN107775786A (en
Inventor
徐英超
单春波
王虎成
宿巳光
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China Third Metallurgical Group Co Ltd
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China Third Metallurgical Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles

Abstract

The invention provides an automatic spraying health preserving system and a spraying method, wherein the system comprises a spraying system, a water supply system and a spraying control system, wherein an inlet of a fixed sediment filter tank of the water supply system is connected with a collecting port of a pedestal drainage ditch, a water supply tank of the water supply system is connected with a water inlet of the spraying system through a pressure pump and a main water supply pipeline, and the spraying control system is connected with a liquid level meter in the water supply tank of the water supply system, a spraying switch of the spraying system and a water supplementing switch of the water supply system. Compared with the prior art, the invention has the beneficial effects that: an automatic spraying health preserving system and a spraying method can automatically spray prefabricated members for 24 hours without dead angles, system water can be recycled, health preserving effect is improved, and water resources are saved.

Description

Automatic spraying health preserving system and spraying method
Technical Field
The invention relates to the field of large-scale building prefabricated part spray curing, in particular to an automatic spray curing system and a spray method.
Background
Most of spray heads in a working system of the automatic spraying health preserving system are water mist spray heads, the radiation area is limited, the spray heads are easy to damage and block, and the replacement frequency is high; most of water supply systems are water towers or large containers to meet the requirements of spraying health care water, the recovery and utilization rate of the health care water is almost zero, manual operation is needed for adding water each time, water filling overflow often occurs or water adding is insufficient, spraying health care persistence is poor, health care effect is poor, and quality of prefabricated components is not guaranteed.
Disclosure of Invention
The invention aims to provide an automatic spraying health preserving system and a spraying method, which can automatically spray prefabricated parts for health preserving for 24 hours without dead angles, can recycle system water, improve health preserving effect and save water resources.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the utility model provides an automatic spray health preserving system, includes spray system, water supply system, spray control system, the entry linkage pedestal escape canal of the fixed sediment filter tank of water supply system gathers the mouth, and water supply system's water supply tank passes through the water inlet that pressure pump and water supply trunk line connect spray system, spray control system connect level gauge in the water supply system water supply tank, spray switch and the moisturizing switch of water supply system of spray system.
The water supply system comprises a fixed sediment filter tank, a grease purifying tank and a water supply tank, wherein a communication pipeline between the fixed sediment filter tank and the grease purifying tank is arranged at a position 40mm-50mm higher than the bottom of the fixed sediment filter tank; the upper end of the grease purifying tank is provided with a grease outlet which is communicated with the municipal rainwater well, the grease outlet is arranged at a position 30mm-40mm lower than the top of the grease purifying tank, and a communicating pipeline which is communicated with the water supply tank is also arranged at the tank bottom of the grease purifying tank; the water supply tank is connected with an external water supplementing source through a water supplementing pipeline, a pressure pump is arranged in the water supply tank, the output end of the pressure pump is connected with a main water supply pipeline, and a high-point liquid level meter and a low-point liquid level meter are also arranged in the water supply tank and connected with a spray control system.
The upper end of the fixed sediment filter tank is provided with a filter screen, the upper end of the grease purifying tank is provided with an oil passing net, and the upper end of the water supply tank is provided with a protective cover.
The spraying system comprises a spraying pipeline and spray heads, wherein the spraying pipeline is placed in a pedestal drainage ditch, a plurality of spray heads are uniformly arranged on the spraying pipeline, the spray heads adopt butterfly-shaped spray heads, and a spraying switch is arranged on the spraying pipeline in a segmented mode.
A spraying method of an automatic spraying health preserving system comprises the following specific steps:
1) The spraying control system adopts a plurality of switch controllers to respectively and independently control the spraying switches on the spraying pipeline, the pedestal is numbered, the switch controllers in the spraying control system correspond to the pedestal numbers, and the opening time of the spraying switches of the pedestal corresponding to the numbers is set through the switch controllers to automatically spray;
2) The spraying control system receives alarm signals of the high-point liquid level meter and the low-point liquid level meter and automatically controls water supply of the water supply tank;
3) The water in the water supply tank is conveyed to the spraying pipeline through the pressure pump, the prefabricated components are sprayed and subjected to health maintenance through the butterfly-shaped spray head, the health maintenance water is discharged into the fixed sediment filter tank from the pedestal drainage ditch, solid sediment in the health maintenance water is precipitated to the bottom of the tank, the precipitated clean water enters the grease purification tank, grease floating on the water surface is discharged into the municipal rainwater well through the grease discharge port, and the residual clean water enters the water supply tank for recycling.
Compared with the prior art, the invention has the beneficial effects that:
1) In the working system, as the cleaning degree of the water for health care does not have special requirements, corresponding impurities in the water are more, if the spray heads for spraying water mist are adopted for maintenance, the spray heads are extremely easy to be blocked, and the automatic spraying health care effect is influenced. Therefore, the butterfly nozzle is adopted to spray water, the nozzle continuously rotates by 360 degrees under the impact of water flow, and the curing water is sprayed to each part of the prefabricated part to be cured, so that the prefabricated part concrete is in a wet state, and the working efficiency is improved.
2) The water supply system can recycle the health-preserving water in hundred percent, keep the water quantity sufficient at any time and have no waste, ensure the continuity of spraying health-preserving and improve the health-preserving effect, thereby meeting the quality standard of prefabricated components.
3) According to the spraying control system, the working time and the intermittent time of each pedestal spraying cycle are set according to construction requirements, and the spraying system starts to work without personnel control. Compared with the prior art, the invention has the advantages of automatic and humanized work management.
Drawings
Fig. 1 is a schematic structural diagram of an automatic spray health preserving system.
Fig. 2 is a plan view of the water supply system.
In the figure: 1 a butterfly nozzle; 2. a drainage ditch; 3. a prefabricated member; 4. a filter screen; 5. an oil screen is used; 6. a grease outlet; 7. a protective cover; 8. a water source; 9. a high point level gauge; 10. a low point level gauge; 11. bedroom tubing pump; 12. a communication pipeline; 13. a main water supply pipe; 14. a limit switch; 15. a switch controller; 16. an electric wire; 17. a spray pipe; 18. a spray switch; 19. fixing a sediment filter tank; 20. a grease purifying tank; 21. a water supply tank; 22. municipal rainwater wells; 23. and a water pump.
Detailed Description
The present invention will be described in detail below with reference to the drawings, but it should be noted that the practice of the present invention is not limited to the following embodiments.
As shown in fig. 1-2, an automatic spraying health preserving system comprises a spraying system, a water supply system and a spraying control system, wherein an inlet of a fixed sediment filter tank 19 of the water supply system is connected with a collecting port of a pedestal drainage ditch 2, a water supply tank 21 of the water supply system is connected with a water inlet of the spraying system through a pressure pump and a main water supply pipeline 13, and the spraying control system is connected with liquid level meters (9 and 10) in the water supply tank 21 of the water supply system, a spraying switch 18 of the spraying system and a water supplementing switch of the water supply system.
The spray system in fig. 1 is shown in plan view and the water supply system in depth longitudinal view.
The water supply system comprises a fixed sediment filter tank 19, a grease purifying tank 20 and a water supply tank 21, wherein a communication pipeline 12 between the fixed sediment filter tank 19 and the grease purifying tank 20 is arranged at a position 40mm-50mm higher than the bottom of the fixed sediment filter tank 19; the upper end of the grease purifying tank 20 is provided with a grease outlet 6 which is communicated with a municipal rainwater well 22, the grease outlet 6 is arranged at a position 30mm-40mm lower than the top of the grease purifying tank 20, and a communicating pipeline 12 which is communicated with a water supply tank 21 is also arranged at the tank bottom of the grease purifying tank 20; the water supply tank 21 is connected with an external water supplementing source 8 through a water supplementing pipeline, a pressure pump is arranged in the water supply tank 21, the output end of the pressure pump is connected with the main water supply pipeline 13, and a high-point liquid level meter 9 and a low-point liquid level meter 10 are also arranged in the water supply tank 21 and are connected with a spraying control system.
The upper end of the fixed sediment filter tank 19 is provided with a filter screen 4, the upper end of the grease purifying tank 20 is provided with an oil passing screen 5, and the upper end of the water supply tank 21 is provided with a protective cover 7.
The oil passing net is made of steel plates, holes are punched in the steel plates and used for filtering gravel combined with the template oil, and meanwhile personnel falling and waste entering the grease purifying tank 20 can be prevented.
The water supply system consists of three connected underground water tanks which are sequentially provided with a solid sediment filter tank 19, a grease purifying tank 20 and a water supply tank 21 from the direction of the spraying system. The health water in the pedestal drainage ditch 2 automatically flows into the solid sediment filter tank 19 from a high position, and the filter screen 4 is placed at the top of the tank to prevent solid waste from entering, so that the communication pipeline 12 between the solid sediment filter tank 19 and the grease purifying tank 20 is blocked.
The water in the water supply tank 21 is composed of the recovered water and the make-up water of the water source 8. The invention adopts an underground water well as a water supplementing water source 8, and a water suction pump 23 is arranged in the underground water well to supply water to a water supply tank 21. The pressure pump in the water supply tank 21 employs a horizontal pipe pump 11, and the horizontal pipe pump 11 is used to input water in the water supply tank 21 into the main water supply pipe 13.
The grease purifying tank 20 is connected with the municipal rainwater well 22 through the grease discharging port 6, the grease discharging port 6 is 40cm lower than the top of the tank, a water discharging ramp is formed, grease generated during construction can be discharged into the municipal rainwater well 6, and pollution to the environment and air caused by disordered discharge is avoided.
The spraying system comprises a spraying pipeline 17 and spray heads, wherein the spraying pipeline 17 is placed in the pedestal drainage ditch 2, a plurality of spray heads are uniformly arranged on the spraying pipeline 17, the spray heads adopt butterfly-shaped spray heads 1, and a spraying switch 18 is arranged on the spraying pipeline 17 in a segmented mode.
The spray head adopts 360-degree rotary butterfly type spray heads 1, and a spray switch 18 is arranged on a spray pipeline 17 of each pedestal.
A spraying method of an automatic spraying health preserving system comprises the following specific steps:
1) The spraying control system adopts a plurality of switch controllers 15 to respectively and independently control the spraying switches 18 on the spraying pipelines 17, the pedestals are numbered, the switch controllers 15 in the spraying control system correspond to the pedestal numbers, and the on time of the spraying switches 18 corresponding to the pedestal numbers is set through the switch controllers 15 to automatically spray.
2) The spray control system receives alarm signals of the high-point liquid level meter 9 and the low-point liquid level meter 10 and automatically controls water supply tank 21 to supplement water.
The spraying control system controls the on and off of the water suction pump 23 in the water source 8 according to the received alarm signals of the high-point liquid level meter 9 and the low-point liquid level meter 10, thereby automatically controlling the water supplementing amount of the underground water well water source 8 to the water supply tank 21.
The spray control system simultaneously controls the bedroom pipeline pump 11 in the water supply tank 21 to convey spray water to the spray system according to the water storage amount in the water supply tank 21.
3) The water in the water supply tank 21 is conveyed to the spraying pipeline 17 through the pressure pump (the bedroom pipeline pump 11), the prefabricated part 3 is sprayed and cured through the butterfly-shaped spray head 18, the curing water is discharged into the fixed sediment filter tank 19 from the pedestal drainage ditch 2, solid sediment in the curing water is deposited to the bottom of the tank, the deposited clean water enters the grease purifying tank 20, grease floating on the water surface is discharged into the municipal rainwater well 22 through the grease discharge port 6, and the rest of clean water enters the water supply tank 21 for recycling.
In consideration of not affecting the operation area required by other processes and better recycling water resources when prefabricating concrete members, the spray pipelines 17 are all placed in the drainage ditch 2, and when the prefabricating members are oversized pieces, a spray pipeline can be temporarily placed at the top of the T beam, so that the spray area is ensured. The spraying pipeline 17 of each pedestal is provided with an automatically controlled spraying switch 18, and the automatically controlled spraying switch 18 corresponds to a switch controller 15 in a spraying control system, the switch controller 15 is a time relay switch, the spraying switch 18 is an electromagnetic valve switch, and the automatic spraying maintenance can be implemented by only regulating and controlling the spraying switch 18 of the corresponding pedestal in a pump room. The spray pipes 17 were 1 inch hot melt pipes, and the nozzle spacing was 1 every 1.5 m.
Reserved holes with the diameter of 30cm are reserved at the positions of the communicating pipelines 12 between the tanks and are connected through PVC water passing pipes. Most of the sediment is settled at the bottom of the solid sediment filter tank 19, and special people regularly clean the solid sediment filter tank 19.
The top of the water supply tank 21 is provided with a protective cover 7 to prevent fallen leaves, sediments and the like from entering the water supply tank and affecting the quality of water.
When in use, the utility model is characterized in that:
first, the switch controller 15 in the spray control system is turned on, and the level gauges (9, 10) in the water supply tank 21 are turned on according to the setting of the operation time interval by the pedestal code.
Secondly, when the water storage capacity of the water supply tank 21 meets the working requirement, the spraying switch 18 on the stand to be worked automatically starts to spray, and the water supply tank is started and stopped according to the set time interval.
Finally, the health-preserving water flows into a water supply system through the drainage ditch 2 to be recycled.
The invention can recycle the filtered and purified water, and simultaneously automatically control the water replenishing in the water supply tank 21. Avoid wasting water resource and can satisfy construction water to guarantee to spray health preserving work's continuity, improve prefabricated component health preserving quality.
The whole automatic spraying system can realize automatic spraying health preserving work by only manually setting the number of the construction pedestal, the spraying health preserving work time and the intermittent time on the intelligent switch controller, thereby saving time and labor.

Claims (3)

1. The automatic spraying health preserving system is characterized by comprising a spraying system, a water supply system and a spraying control system, wherein an inlet of a fixed sediment filter tank of the water supply system is connected with a pedestal drainage ditch collecting port, a water supply tank of the water supply system is connected with a water inlet of the spraying system through a pressure pump and a main water supply pipeline, and the spraying control system is connected with a liquid level meter in the water supply tank of the water supply system, a spraying switch of the spraying system and a water supplementing switch of the water supply system;
the water supply system comprises a fixed sediment filter tank, a grease purifying tank and a water supply tank, wherein a communication pipeline between the fixed sediment filter tank and the grease purifying tank is arranged at a position 40mm-50mm higher than the bottom of the fixed sediment filter tank; the upper end of the grease purifying tank is provided with a grease outlet which is communicated with the municipal rainwater well, the grease outlet is arranged at a position 30mm-40mm lower than the top of the grease purifying tank, and a communicating pipeline which is communicated with the water supply tank is also arranged at the tank bottom of the grease purifying tank; the water supply tank is connected with an external water supplementing source through a water supplementing pipeline, a pressure pump is arranged in the water supply tank, the output end of the pressure pump is connected with a main water supply pipeline, and a high-point liquid level meter and a low-point liquid level meter are also arranged in the water supply tank and are connected with a spray control system;
the upper end of the fixed sediment filter tank is provided with a filter screen, the upper end of the grease purifying tank is provided with an oil passing net, and the upper end of the water supply tank is provided with a protective cover;
the oil passing net is made of steel plates, holes are punched in the steel plates and used for filtering gravel combined with the template oil, and meanwhile personnel falling and waste entering the grease purifying tank can be prevented.
2. The automatic spraying health preserving system according to claim 1, wherein the spraying system comprises a spraying pipeline and spray heads, the spraying pipeline is placed in a pedestal drainage ditch, a plurality of spray heads are uniformly arranged on the spraying pipeline, the spray heads adopt butterfly-shaped spray heads, and a spraying switch is arranged on the spraying pipeline in a segmented mode.
3. A spraying method adopting the automatic spraying health preserving system as claimed in claim 1 or 2, which is characterized by comprising the following steps:
1) The spraying control system adopts a plurality of switch controllers to respectively and independently control the spraying switches on the spraying pipeline, the pedestal is numbered, the switch controllers in the spraying control system correspond to the pedestal numbers, and the opening time of the spraying switches of the pedestal corresponding to the numbers is set through the switch controllers to automatically spray;
2) The spraying control system receives alarm signals of the high-point liquid level meter and the low-point liquid level meter and automatically controls water supply of the water supply tank;
3) The water in the water supply tank is conveyed to the spraying pipeline through the pressure pump, the prefabricated components are sprayed and subjected to health maintenance through the butterfly-shaped spray head, the health maintenance water is discharged into the fixed sediment filter tank from the pedestal drainage ditch, solid sediment in the health maintenance water is precipitated to the bottom of the tank, the precipitated clean water enters the grease purification tank, grease floating on the water surface is discharged into the municipal rainwater well through the grease discharge port, and the residual clean water enters the water supply tank for recycling.
CN201711258282.5A 2017-12-04 2017-12-04 Automatic spraying health preserving system and spraying method Active CN107775786B (en)

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Application Number Priority Date Filing Date Title
CN201711258282.5A CN107775786B (en) 2017-12-04 2017-12-04 Automatic spraying health preserving system and spraying method

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Application Number Priority Date Filing Date Title
CN201711258282.5A CN107775786B (en) 2017-12-04 2017-12-04 Automatic spraying health preserving system and spraying method

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CN107775786A CN107775786A (en) 2018-03-09
CN107775786B true CN107775786B (en) 2023-11-17

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111805718B (en) * 2020-07-31 2021-09-24 湖北省清江路桥建筑有限公司 Spraying maintenance system and maintenance method
CN115556224B (en) * 2022-10-13 2023-07-07 中交二公局第五工程有限公司 Recycling method of water for curing precast beams
CN115837706B (en) * 2023-02-21 2023-04-28 湖南中交京纬信息科技有限公司 Intelligent beam field automatic spraying equipment and spraying method

Citations (8)

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Publication number Priority date Publication date Assignee Title
CN2481390Y (en) * 2001-04-20 2002-03-13 商周国际股份有限公司 Fat catch
JP2002186965A (en) * 2000-12-18 2002-07-02 Masataka Mino Industrial waste water treatment installation
CN203079767U (en) * 2013-03-07 2013-07-24 成都国亚环保有限公司 Oil-water separator with strong effect
CN203994187U (en) * 2014-07-25 2014-12-10 中国建筑第六工程局有限公司 A kind of precast beam automatic spray health preserving equipment
CN206154492U (en) * 2016-11-01 2017-05-10 中交第二航务工程局有限公司 Bury shower nozzle intelligence maintenance system
CN106626031A (en) * 2016-10-26 2017-05-10 黑龙江省龙建路桥第五工程有限公司 Automatic spraying maintenance system and spraying method
CN206438585U (en) * 2016-12-12 2017-08-25 中铁二十局集团第六工程有限公司 A kind of construction site wastewater recycling system
CN207724546U (en) * 2017-12-04 2018-08-14 中国三冶集团有限公司 A kind of automatic spray health promotion system

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002186965A (en) * 2000-12-18 2002-07-02 Masataka Mino Industrial waste water treatment installation
CN2481390Y (en) * 2001-04-20 2002-03-13 商周国际股份有限公司 Fat catch
CN203079767U (en) * 2013-03-07 2013-07-24 成都国亚环保有限公司 Oil-water separator with strong effect
CN203994187U (en) * 2014-07-25 2014-12-10 中国建筑第六工程局有限公司 A kind of precast beam automatic spray health preserving equipment
CN106626031A (en) * 2016-10-26 2017-05-10 黑龙江省龙建路桥第五工程有限公司 Automatic spraying maintenance system and spraying method
CN206154492U (en) * 2016-11-01 2017-05-10 中交第二航务工程局有限公司 Bury shower nozzle intelligence maintenance system
CN206438585U (en) * 2016-12-12 2017-08-25 中铁二十局集团第六工程有限公司 A kind of construction site wastewater recycling system
CN207724546U (en) * 2017-12-04 2018-08-14 中国三冶集团有限公司 A kind of automatic spray health promotion system

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