CN111805718B - Spraying maintenance system and maintenance method - Google Patents
Spraying maintenance system and maintenance method Download PDFInfo
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- CN111805718B CN111805718B CN202010756244.8A CN202010756244A CN111805718B CN 111805718 B CN111805718 B CN 111805718B CN 202010756244 A CN202010756244 A CN 202010756244A CN 111805718 B CN111805718 B CN 111805718B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/247—Controlling the humidity during curing, setting or hardening
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- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention provides a spraying maintenance method for a piece to be sprayed, which comprises the following steps: a water source and a power transformation system; the power supply is connected with the power transformation system; the control module is connected with an intermediate relay, the intermediate relay is connected with the switch combination, and the control module is electrically connected with the power transformation system; the water inlet module, the main pipeline and the secondary pipeline are both provided with electromagnetic valves, the opening and closing of the electromagnetic valves are controlled by a combined switch, and the main pipeline is connected with a water source through a water supply system; the module sprays, including a supporting bench, bury the inferior pipeline underground in the supporting bench, even symmetry is provided with the flexible shower nozzle of swing on the inferior pipeline, be connected with the branch pipe on the inferior pipeline, the branch pipe erects directly over treating to spray, evenly set up decurrent wash port on the branch pipe, the structure quality who treats to spray on the accurate control supporting bench has been produced, the quality of treating to spray the maintenance is improved, the intensity of manual labor has been reduced, the cost of labor has been reduced, the work efficiency of maintenance has been improved, the technical effect of treating to spray the quality of maintenance has been guaranteed.
Description
Technical Field
The invention relates to the technical field of bridge construction, in particular to a spraying maintenance system and a maintenance method.
Background
Concrete becomes one of the most important materials in modern construction, and the performance of the poured concrete depends on later-stage curing to a great extent, so that the surface of the concrete is usually wet in the curing process to ensure that the hydration performance of the cement is smoothly performed, otherwise, the concrete is easy to crack to influence the strength of a concrete structure.
In the prior art, manual water spraying maintenance is generally adopted for maintaining a prefabricated bridge, and when a large number of prefabricated bridges are arranged in a construction site, the condition that water is sprayed and left out from the side surface of a bridge part is easy to occur, so that the bridge cracks and quality problems are caused; most of bridge prefabrication occurs in summer, operators carry out water spraying maintenance in hot weather at noon, the labor intensity is high, particularly after continuous operation, the condition of heatstroke is easy to occur, and the bridge prefabrication progress is influenced; the manual water spraying maintenance has low working efficiency, requires the cooperation of multiple persons, and has higher labor cost.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a spraying maintenance system and a maintenance method, which solve the problem that when a plurality of bridges are prefabricated in a construction site in the prior art, the condition that water is sprayed to the side surface of a bridge part to be omitted easily occurs, so that the bridge is cracked, and the quality problem is caused; most of bridge prefabrication occurs in summer, operators carry out water spraying maintenance in hot weather at noon, the labor intensity is high, particularly after continuous operation, the condition of heatstroke is easy to occur, and the bridge prefabrication progress is influenced; the manual water spraying maintenance has low working efficiency, needs the cooperation of multiple persons and has higher labor cost.
On one hand, according to the embodiment of the invention, the spraying maintenance system comprises a water source and a power transformation system, and further comprises the following components:
the power supply is connected with a power transformation system, and the power transformation system provides voltage;
the control module comprises an intermediate relay, the intermediate relay is connected with a combined switch, and the control module is electrically connected with the power transformation system;
the water inlet module comprises a main pipeline and a secondary pipeline, electromagnetic valves are arranged on the main pipeline and the secondary pipeline, the opening and closing of the electromagnetic valves are controlled by a combined switch, and the main pipeline is connected with the water source through a water supply system;
the module sprays, including a supporting bench, bury underground in the supporting bench inferior pipeline, even symmetry is provided with a plurality of swing flexible shower nozzles on the inferior pipeline, swing flexible shower nozzle adjustable set up in the both sides of supporting bench, work as when no water filling in the inferior pipeline, swing flexible shower nozzle is hidden in the supporting bench, works as when filling in the inferior pipeline, the flexible shower nozzle of swing stretches out the supporting bench and to treating on the supporting bench spray the piece and swing the water spray, be connected with a pipeline on the inferior pipeline, a pipeline is located the tip of supporting bench, and connect behind the solenoid valve of inferior pipeline, a pipeline erects directly over treating spray, evenly sets up decurrent wash port on the pipeline, control module accomplishes including following function:
and controlling the opening and closing of the electromagnetic valve to control the spraying module to spray the piece to be sprayed.
As a further improvement of the embodiment of the present invention, the control module includes a human-computer interaction unit, a temperature control unit, a humidity control unit, and a time control unit, the temperature control unit, the humidity control unit, and the time control unit are respectively connected to the temperature detector, the humidity detector, and the timer in a corresponding manner, the temperature detector and the humidity detector are arranged around the support platform, and the control module performs the following functions:
receiving and processing signals fed back by the temperature detector, the humidity detector and the timer;
signals fed back by the temperature detector, the humidity detector and the timer are visually reflected on the man-machine interaction unit;
and the combined switch is controlled by the man-machine interaction unit to control the opening and closing of the electromagnetic valve.
As a further improvement of the embodiment of the present invention, the control module is connected to an APP control unit in a communication manner, the APP control unit is connected to the network system, and the APP control unit controls the opening and closing of each electromagnetic valve.
As a further improvement of the embodiment of the invention, the water feeding system is electrically connected with the control module and comprises a two-stage water pump, one end of the first-stage water pump is connected with a water source through a water pipe, the other end of the first-stage water pump is connected with a reservoir, one end of the second-stage water pump is connected with the reservoir, and the other end of the second-stage water pump is connected with the main pipeline.
As a further improvement of the embodiment of the present invention, the control module is electrically connected to a water level detector, and the water level detector is located in the water source.
As a further improvement of the embodiment of the invention, the control module is electrically connected with a pipeline centrifugal pump, the centrifugal pump is installed on a main pipeline, and an electromagnetic valve on the main pipeline is arranged between the centrifugal pump and a water source.
As a further improvement of the embodiment of the invention, the secondary pipeline is connected with a plurality of hoses, the hoses are connected behind the electromagnetic valves of the secondary pipeline, and the hoses are connected with a plurality of atomizing nozzles.
As a further improvement of the embodiment of the invention, the swinging telescopic nozzle comprises a connecting pipe, one end of the connecting pipe is connected with the secondary pipeline, a connector is connected in the connecting pipe in a sliding manner, a pressure spring is sleeved outside the connector, one end of the pressure spring is fixed on the connector, the other end of the pressure spring is fixed in the connecting pipe, a water pipe is connected in the connector in a sliding manner, the tail part of the water pipe is fixedly connected with a fan-shaped rotating block, a water spraying port vertically communicated with the water pipe is arranged on the rotating block, a staggered water outlet and a water return port are arranged at the circle center position of the rotating block and are connected with the water pipe, the water outlet is arranged around the water pipe, a one-way valve leading to the water pipe in a one-way is arranged at the water return port, a round cover matched with the rotating block is sleeved outside the rotating block, the round cover is fixed on the end part of the water pipe, a strip-shaped groove is arranged on the round cover, the strip-shaped groove corresponds to the rotation path of the water jet, a lug matched with the rotating block is arranged on the inner wall of one side of the round cover, the lug corresponds to the water outlet, an air pipe connected with the outside is arranged in the lug, the air pipe is provided with a valve block leading to the inside of the round cover in the air single direction, the round cover is provided with a convex seat on the inner wall of the other side opposite to the lug, an arc-shaped telescopic spring is fixedly connected to the convex seat, and the other end of the telescopic spring is fixed on the side face, far away from the water pipe, of the rotating block.
The technical principle of the spray maintenance system is as follows: after a cast-in-place piece to be sprayed on a supporting platform is demoulded, a water feeding system is started, a control module is used as required to respectively control the opening of electromagnetic valves on secondary pipelines corresponding to the supporting platform, the water feeding system fills water in the secondary pipelines needing spraying, a swinging telescopic spray head connected to the secondary pipelines extends out of the supporting platform and swings left and right under the action of water pressure, the side surface of the piece to be sprayed on the supporting platform is sprayed, branch pipelines connected to the secondary pipelines spray the top of the piece to be sprayed, spraying maintenance is realized, after primary spraying maintenance is finished, the control module closes the electromagnetic valves on the corresponding secondary pipelines, the swinging telescopic spray head retracts into the supporting platform under the action of losing water pressure, the maintenance of the piece to be sprayed on the supporting platform is finished, a template to be sprayed on the supporting platform is convenient to erect, and the control module is used to respectively control the opening and closing of the corresponding electromagnetic valves on the secondary pipelines, treat according to the on-the-spot needs and treat the quality needs that spray piece itself and spray the piece and spray control in order to realize, singly treat that spray piece sprays and does not have the omission, improve and treat the quality that sprays a maintenance, reduced artifical intensity of labour, reduced the cost of labor, improved the work efficiency of maintenance, guaranteed to treat that spray piece sprays the quality of maintenance.
Compared with the prior art, the invention has the following beneficial effects: the control module is used for controlling the opening and closing of the corresponding electromagnetic valves on the secondary pipeline respectively to realize the spraying control of the piece to be sprayed according to the field requirement and the quality requirement of the piece to be sprayed, the control module is used for controlling the time of single water spraying and the time interval of water spraying, the technical problems that when the number of pieces to be sprayed is more than that of prefabricated pieces in a construction site, the side surface of the piece to be sprayed is easy to spray water and omit, the piece to be sprayed cracks and the quality problem is caused are solved, most of the prefabricated pieces to be sprayed are generated in summer, an operator carries out water spraying maintenance in hot weather at noon, the labor intensity is high, particularly after continuous operation, the condition of sunstroke is easy to occur, the prefabrication progress of the piece to be sprayed is influenced, the manual water spraying maintenance work efficiency is low, multiple persons are required to cooperate, the labor cost is high are solved, and the structural quality of the piece to be sprayed on the supporting platform is accurately controlled, the single piece of waiting to spray sprays and does not have the omission, improves the quality of waiting to spray a maintenance, has reduced artifical intensity of labour, has reduced the cost of labor, has improved the work efficiency of maintenance, has guaranteed to wait to spray the technical effect of the quality of maintenance.
On the other hand, according to the embodiment of the invention, the spraying maintenance method of the piece to be sprayed comprises the following steps: 1) and site laying: the method comprises the following steps of (1) casting a support table on the field in parallel, burying a main pipeline in the field, arranging the main pipeline at the end part of the support table, embedding a secondary pipeline in the support table, arranging a plurality of parallel through grooves on the support table, installing a swinging telescopic spray head in the through grooves, connecting the swinging telescopic spray head with the secondary pipeline, hiding the swinging telescopic spray head in the through grooves, then installing branch pipelines on the secondary pipeline, connecting the branch pipelines at the downstream of a secondary pipeline electromagnetic valve, and arranging the branch pipelines right above a cast-in-place spraying piece;
2) pouring a part to be sprayed: erecting templates of the pieces to be sprayed on two sides of the supporting platform, enabling the templates of the pieces to be sprayed to be flush with the side surface of the supporting platform, and removing the templates outside the pieces to be sprayed after the pieces to be sprayed reach the strength of removing the template;
3) and spray curing: starting a water supply system, connecting a control module with a power supply, controlling to open an electromagnetic valve on a secondary pipeline by using the control module to fill water in the secondary pipeline corresponding to the piece to be sprayed after the mould is removed, leading part of water in the secondary pipeline to a plurality of swinging telescopic spray nozzles, pushing the swinging telescopic spray nozzles to extend out of a support table by using water pressure, then performing swinging water spraying to perform spraying maintenance on the side surface of the piece to be sprayed, leading the other part of water in the secondary pipeline to a branch pipeline, spraying water from the right upper part of the piece to be sprayed to the piece to be sprayed by using the water pressure to perform spraying maintenance on the top of the piece to be sprayed, after 5-10 minutes of water spraying, controlling to close the electromagnetic valve on the secondary pipeline by using the control module, simultaneously closing the water supply system, waiting for next spraying maintenance on the piece to be sprayed, performing spraying maintenance 3-6 times every day according to the field construction environment, curing for 8-11 days;
4) and continuously maintaining: the spare of waiting on every brace table is pour and the time of form removal has the same interval, when waiting to spray the spare to carry out step 3's maintenance of spraying to the brace table, use control module to control different secondary pipeline respectively and fill water, spray the maintenance with treating to on the different brace tables, and come to use control module to separately control the switching to the secondary pipeline that corresponds according to the particular case that the spare was sprayed to the difference at the job site, spray the maintenance that increases the number of times to treating that needs add water maintenance, in order to reach the best effect of maintenance.
Furthermore, in the step 3, the interval of each spraying maintenance is not more than 8 hours, the spraying maintenance time of the first three days is not less than 4 times, and the interval of the midday spraying maintenance is not less than 4 hours.
According to the on-site needs and the quality of treating a piece itself needs to use control module to carry out the water filling control to the secondary pipeline, spray the maintenance with treating to spray the piece to the difference, according to every actual conditions of treating a piece itself that sprays, use control module to correspond respectively and increase or reduce and spray time and spray the interval, time and the time interval of spraying water with the single of accurate control, guarantee to spray the structural quality who treats the piece that sprays on the back supporting bench, prevent to treat that the piece that sprays cracks, the structural quality who treats a piece itself that sprays has improved greatly, and simultaneously, the labor intensity has been reduced, the labor cost is reduced, the work efficiency of maintenance has been improved.
Drawings
FIG. 1 is a schematic flow chart of an embodiment of the present invention.
FIG. 2 is a schematic diagram of a supporting table according to an embodiment of the present invention.
Fig. 3 is a schematic view of a transverse cutting structure of the oscillating telescopic nozzle in the embodiment of the invention under the action of no water pressure.
FIG. 4 is a schematic view of a transverse cutting structure of the oscillating telescopic sprinkler under the action of water pressure according to the embodiment of the invention.
Fig. 5 is a schematic diagram of a longitudinal cutting structure of a swing telescopic nozzle rotating counterclockwise according to an embodiment of the present invention.
Fig. 6 is a schematic view of a clockwise rotation longitudinal cutting structure of the swing telescopic nozzle in the embodiment of the invention.
FIG. 1, a support table; 11. a secondary pipeline; 12. branch pipelines; 13. a drain hole; 2. swinging the telescopic nozzle; 21. a connecting pipe; 22. a connector; 221. a water pipe; 222. rotating the block; 223. a water jet; 224. a water outlet; 225. a water return port; 226. a one-way valve; 23. a dome; 231. a strip-shaped groove; 232. a bump; 233. a breather pipe; 234. a valve block; 235. a boss; 236. a tension spring; 24. and (5) pressing a spring.
Detailed Description
The technical solution of the present invention is further illustrated by the following examples.
The embodiment of the invention provides a spraying maintenance system, which comprises a water source and a power transformation system and also comprises the following components as shown in the attached drawings 1-2:
the power supply is connected with a power transformation system, and the power transformation system provides voltage;
the control module comprises an intermediate relay, the intermediate relay is connected with a combined switch, and the control module is electrically connected with the power transformation system;
the water inlet module comprises a main pipeline and a secondary pipeline 11, electromagnetic valves are arranged on the main pipeline and the secondary pipeline 11, the opening and closing of the electromagnetic valves are controlled by a combined switch, and the main pipeline is connected with the water source through a water supply system;
the spray module comprises a support table 1, the inferior pipeline 11 is buried in the support table 1, a plurality of swing telescopic spray heads 2 are symmetrically arranged on the inferior pipeline 11, the swing telescopic spray heads 2 can be adjustably arranged on two sides of the support table 1, when no water is filled in the inferior pipeline 11, the swing telescopic spray heads 2 are hidden in the support table 1, when the inferior pipeline 11 is filled with water, the swing telescopic spray heads 2 stretch out the support table 1 and swing and spray water to a piece to be sprayed on the support table 1, a branch pipeline 12 is connected to the inferior pipeline 11, the branch pipeline 12 is located at the end of the support table 1 and connected to the rear of an electromagnetic valve of the inferior pipeline 11, the branch pipeline 12 is erected right above the piece to be sprayed, a downward drain hole 13 is uniformly formed in the branch pipeline 12, and the control module achieves the following functions:
and controlling the opening and closing of the electromagnetic valve to control the spraying module to spray the piece to be sprayed.
The detailed working process of this embodiment is for treating cast-in-place on the supporting bench 1 treat spray a back of form removal, start the system of watering, use control module to control the solenoid valve on the secondary pipeline 11 that supporting bench 1 corresponds respectively as required and open, water is filled in the secondary pipeline 11 that the system of watering will need spray, the flexible shower nozzle 2 of swing of connection on secondary pipeline 11 stretches out supporting bench 1 and horizontal hunting under hydraulic effect, treat on the supporting bench 1 and spray a side water spray, the branch pipeline 12 of connecting on the secondary pipeline 11 treats the top of spraying a and sprays the water, thereby realize spraying the maintenance. Because the control module is used for respectively controlling the opening and closing of the corresponding electromagnetic valves on the secondary pipeline 11, the spraying control of the pieces to be sprayed is realized according to the field requirement and the quality requirement of the pieces to be sprayed, a single piece to be sprayed is generated without omission, the quality of the maintenance of the pieces to be sprayed is improved, the labor intensity of workers is reduced, the labor cost is reduced, the work efficiency of the maintenance is improved, and the effect of the quality of the maintenance of the pieces to be sprayed is ensured.
According to another embodiment of the invention, the spraying maintenance system comprises a control module, wherein the control module comprises a human-computer interaction unit, a temperature control unit, a humidity control unit and a time control unit, the temperature control unit, the humidity control unit and the time control unit are respectively in corresponding communication connection with a temperature detector, a humidity detector and a timer, the temperature detector and the humidity detector are arranged around a support table 1, and the control module performs the following functions:
receiving and processing signals fed back by the temperature detector, the humidity detector and the timer;
signals fed back by the temperature detector, the humidity detector and the timer are visually reflected on the man-machine interaction unit;
and the combined switch is controlled by the man-machine interaction unit to control the opening and closing of the electromagnetic valve.
The detailed working process of this embodiment is treating the temperature detector who sprays and arrange around the piece according to the scene, moisture detector feeds back control module's information, react on man-machine interaction unit by control module, operating personnel comes to spray the maintenance to corresponding piece of waiting to spray through control module according to the condition of feedback, perhaps observe the time that the single sprayed through the time-recorder, so that convenient, spray maintenance control through control module directly perceivedly, further improve based on the aforesaid, because control module corresponds respectively and connects temperature detector, moisture detector and time-recorder, the information through the feedback has still been produced, treat more directly perceivedly and conveniently and spray the effect of maintenance.
According to another embodiment of the invention, the control module is in communication connection with an APP control unit, the APP control unit is connected with the network system, and the APP control unit controls the on and off of each electromagnetic valve. The detailed working process of this embodiment is for using cell-phone installation APP through operating personnel, and APP main interface shows the solenoid valve button that supporting bench 1 and supporting bench 1 that correspond respectively, and ann button controls the switching of solenoid valve through manual click solenoid valve, carries out on-off control to the solenoid valve on the secondary pipe 11 by APP communication connection control module, treats through remote control and sprays the maintenance to spraying the piece, and convenient operation avoids and the electrical power generating system is too nearly contacted, prevents to take place the risk of electrocuteeing.
According to another embodiment of the invention, the water feeding system is electrically connected with the control module and comprises two stages of water pumps, one end of the first-stage water pump is connected with a water source through a water pipe, the other end of the first-stage water pump is connected with the reservoir, one end of the second-stage water pump is connected with the reservoir, the other end of the second-stage water pump is connected with the main pipeline, the control module controls the combination switch, and the combination switch controls the two stages of water pumps to be switched on and off so as to automatically feed water to the main pipeline, so that the water feeding system is automatically and remotely controlled.
According to another embodiment of the invention, the control module is electrically connected with a water level detector, the water level detector is positioned in the water storage tank, and the control module is used for monitoring the water capacity of the water source through the water level controller so as to avoid accidents caused by water source exhaustion.
According to another embodiment of the invention, the control module is electrically connected with a pipeline centrifugal pump, the centrifugal pump is installed on a main pipeline, an electromagnetic valve on the main pipeline is arranged between the centrifugal pump and a water source, the centrifugal pump is arranged on the main pipeline to control and increase water pressure in the main pipeline, the electromagnetic valve is arranged on the main pipeline to prevent water in the main pipeline from flowing back after spraying is finished, and safety is improved.
According to another embodiment of the invention, the secondary pipeline 11 is connected with a plurality of hoses, the hoses are connected behind the electromagnetic valves of the secondary pipeline 11, the hoses are connected with a plurality of atomizing nozzles, and the positions of the atomizing nozzles are adjusted manually according to the needs of the site, so that the spraying effect of the piece to be sprayed is better.
According to another embodiment of the present invention, as shown in fig. 3 to fig. 6, the spray maintenance system includes a connection pipe 21, one end of the connection pipe 21 is connected to the secondary pipeline 11, a connection head 22 is slidably connected to the connection pipe 21, a compression spring 24 is sleeved on the connection head 22, one end of the compression spring 24 is fixed to the connection head 22, the other end of the compression spring 24 is fixed to the connection pipe 21, a water pipe 221 is slidably connected to the connection head 22, a fan-shaped rotation block 222 is fixedly connected to the end of the water pipe 221, a water spray opening 223 vertically communicated with the water pipe 221 is arranged on the rotation block 222, a water outlet 224 and a water return opening 225 which are staggered are arranged at the center of the rotation block 222 and connected to the water pipe 221, the water outlet 224 is arranged around the water pipe 221, the water return opening 225 is provided with a one-way valve 226 through which the water flows to the water pipe 221 in one way, the rotating block 222 is externally sleeved with a round cover 23 matched with the rotating block 222, the round cover 23 is fixed on the end part of the water pipe 221, a strip-shaped groove 231 is formed in the round cover 23, the strip-shaped groove 231 corresponds to the rotating path of the water spraying opening 223, a protruding block 232 matched with the rotating block 222 is arranged on the inner wall of one side of the round cover 23, the protruding block 232 corresponds to the water outlet 224, an air pipe 233 connected with the outside is arranged in the protruding block 232, the air pipe 233 is provided with a valve block 234 leading to the round cover 23 in an air single direction, a convex seat 235 is arranged on the inner wall of the other side, opposite to the protruding block 232, a curved telescopic spring 236 is fixedly connected onto the convex seat 235, and the other end of the telescopic spring 236 is fixed on the side, far away from the water pipe 221, of the rotating block 222.
The detailed working process of this embodiment is that after the secondary pipeline 11 is filled with water, the water pressure pushes the connector 22 to move to the outside of the support platform 1, at this time, the pressure spring 24 is in a stretched state, when the water pressure is balanced with the pressure spring 24, the connector 22 extends out of the support platform 1, the water flows into the rotary block 222 from the water pipe 221, the water flows out from the water outlet 223 and the water outlet 224, the water flow reaction force from the water outlet 224 makes the rotary block 222 rotate counterclockwise around the central axis of the water pipe 221, the telescopic spring 236 begins to be in a compressed state, when the water outlet 224 rotates to the lug 232 of the round cover 23, the lug 232 blocks the water outlet 224, under the action of inertia, the rotary block 222 rotates a certain angle again until the rotary block 222 rotates counterclockwise to the farthest extent, at this time, because the telescopic spring 236 is compressed, the force of the telescopic spring 236 is released, the telescopic spring 236 pushes the rotary block 222 to rotate clockwise, when the water outlet 224 is separated from the projection 232, the water sprayed from the water outlet 224 is offset with the force of the extension spring 236, the rotating block 222 rotates clockwise to the farthest position, and the water outlet 224 continues to discharge water, so that the rotating block 222 is pushed to rotate counterclockwise again, thereby realizing that the water spray port 223 swings to discharge water, when the rotating block 222 rotates counterclockwise, the check valve 226 discharges the water in the round cover 23 into the water pipe 221, when the rotating block 222 rotates clockwise, the valve block 234 introduces the outside air into the round cover 23, after the single spraying maintenance is completed, the secondary pipeline 11 is not filled with water, and the pressure spring 24 restores to drive the connector 22 to be retracted into the supporting table 1. Due to the driving force of water flow, the interaction of the pressure spring 24 and the water flow acting force of the water outlet 224 and the interaction of the telescopic spring 236, the swinging telescopic spray head 2 can swing to spray water outside the support table 1 when the secondary pipeline 11 is filled with water, the operation is automatic, management is not needed, and the spraying effect is better.
On the other hand, the embodiment of the invention also provides a spraying maintenance method for the piece to be sprayed, which comprises the following steps: 1) and site laying: the method comprises the following steps of (1) casting a support table 1 on the field side by side, burying a main pipeline in the field, arranging the main pipeline at the end part of the support table 1, embedding a secondary pipeline 11 in the support table 1, arranging a plurality of parallel through grooves on the support table 1, installing a swinging telescopic spray head 2 in the through grooves, connecting the swinging telescopic spray head 2 with the secondary pipeline 11, hiding the swinging telescopic spray head 2 in the through grooves, then installing a branch pipeline 12 on the secondary pipeline 11, connecting the branch pipeline 12 to the downstream of an electromagnetic valve of the secondary pipeline 11, and arranging the branch pipeline 12 right above a cast-in-place piece to be sprayed;
2) pouring a part to be sprayed: erecting templates of the pieces to be sprayed on two sides of the support table 1, enabling the templates of the pieces to be sprayed to be flush with the side face of the support table 1, and removing the templates outside the pieces to be sprayed after the pieces to be sprayed reach the strength of removing the mold;
3) and spray curing: starting a water supply system, connecting a control module with a power supply, controlling to open an electromagnetic valve on a secondary pipeline 11 by using the control module, filling water into the secondary pipeline 11 corresponding to the piece to be sprayed after the mould is removed, leading part of water in the secondary pipeline 11 to a plurality of swinging telescopic spray nozzles 2, pushing the swinging telescopic spray nozzles 2 to extend out of a support table 1 by water pressure, then performing swinging water spraying to perform spraying maintenance on the side surface of the piece to be sprayed, leading the other part of water in the secondary pipeline 11 to a branch pipeline 12, spraying water from the right upper part of the piece to be sprayed in the branch pipeline 12 to the piece to be sprayed so as to perform spraying maintenance on the top of the piece to be sprayed, controlling to close the electromagnetic valve on the secondary pipeline 11 by the control module after 5-10 minutes of water spraying, simultaneously closing the water supply system, waiting for next spraying maintenance on the piece to be sprayed, performing spraying maintenance 3-6 times at intervals one day according to the site construction environment, curing for 8-11 days;
4) and continuously maintaining: treat on every brace table 1 and spray a pouring and demolish the interval that the time has the same, treat on brace table 1 and spray when a maintenance that sprays that carries out step 3, use control module to control different inferior pipeline 11 respectively and fill water, spray the maintenance with treating on different brace tables 1, and according to the concrete conditions that treat the piece that sprays of difference come to use control module to carry out separately control switching to corresponding inferior pipeline 11 at the job site, treat to add water maintenance and spray the maintenance that the piece increases the number of times, with the best effect that reaches the maintenance.
Furthermore, in the step 3, the spraying maintenance interval is not more than 8 hours every time, the spraying maintenance time of the previous three days is not less than 4 times, the spraying maintenance time interval at noon is not less than 4 hours, and the spraying maintenance times are increased when the temperature is higher, so that the spraying effect is better.
According to the on-site needs and the quality of treating spraying piece itself need use control module to carry out the water control of filling to inferior pipeline 11, spray the maintenance with treating to spray the piece to the difference, according to every actual conditions of treating spraying piece itself, use control module to correspond respectively and increase or reduce and spray time and spray the interval, time and the time interval of spraying water with the accurate control single, guarantee to spray the structural quality who treats the piece that sprays on back supporting station 1, prevent to treat that the piece that sprays cracks, the structural quality who treats spraying piece itself has been improved greatly, and simultaneously, the labor intensity is reduced, the labor cost is reduced, the work efficiency of maintenance is improved.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (9)
1. The utility model provides a spray maintenance system, its characterized in that includes water source and electric power transformation system, still includes following subassembly:
the power supply is connected with a power transformation system, and the power transformation system provides voltage;
the control module comprises an intermediate relay, the intermediate relay is connected with a combined switch, and the control module is electrically connected with the power transformation system;
the water inlet module comprises a main pipeline and a secondary pipeline, electromagnetic valves are arranged on the main pipeline and the secondary pipeline, the opening and closing of the electromagnetic valves are controlled by a combined switch, and the main pipeline is connected with the water source through a water supply system;
the spraying module comprises a supporting table, the secondary pipeline is embedded in the supporting table, a plurality of swinging telescopic spray heads are uniformly and symmetrically arranged on the secondary pipeline, the swinging telescopic spray heads are arranged on two sides of the supporting table in an adjustable mode, when the secondary pipeline is not filled with water, the swinging telescopic spray heads are hidden in the supporting table, when the secondary pipeline is filled with water, the swinging telescopic spray heads extend out of the supporting table and spray water to a piece to be sprayed on the supporting table in a swinging mode, a branch pipeline is connected to the secondary pipeline, the branch pipeline is located at the end of the supporting table and connected behind an electromagnetic valve of the secondary pipeline, the branch pipeline is erected right above the piece to be sprayed, and downward drain holes are uniformly formed in the branch pipeline;
the swinging telescopic sprayer comprises a connecting pipe, one end of the connecting pipe is connected with the secondary pipeline, a connector is connected in the connecting pipe in a sliding manner, a pressure spring is sleeved outside the connector, one end of the pressure spring is fixed on the connector, the other end of the pressure spring is fixed in the connecting pipe, a water pipe is connected in the connector in a sliding manner, a fan-shaped rotating block is fixedly connected at the tail part of the water pipe, a water spray opening vertically communicated with the water pipe is arranged on the rotating block, a staggered water outlet and a water return opening are arranged at the circle center position of the rotating block and are connected with the water pipe, the water outlet is arranged around the water pipe, a one-way valve for leading water to the water pipe in a one-way is arranged at the water return opening, a round cover matched with the rotating block is sleeved outside the rotating block, the round cover is fixed on the end part of the water pipe, a strip-shaped groove is arranged on the round cover and corresponds to the rotating path of the water spray opening, a convex block matched with the rotating block is arranged on the inner wall of one side of the round cover, the convex block corresponds to the water outlet, a vent pipe connected with the outside is arranged in the convex block, the vent pipe is provided with a valve block leading air into the round cover in a single direction, the round cover is provided with a convex seat on the inner wall of the other side opposite to the convex block, an arc-shaped expansion spring is fixedly connected on the convex seat, and the other end of the expansion spring is fixed on the side surface of the rotating block away from the water pipe;
the control module performs the following functions:
and controlling the opening and closing of the electromagnetic valve to control the spraying module to spray the piece to be sprayed.
2. The spray maintenance system of claim 1, wherein: control module includes man-machine interaction unit, temperature control unit, humidity control unit and time control unit, and temperature control unit, humidity control unit and time control unit correspond communication connection temperature detector, moisture detector and time-recorder respectively, temperature detector, moisture detector set up around a supporting bench, control module accomplishes including following function:
receiving and processing signals fed back by the temperature detector, the humidity detector and the timer;
signals fed back by the temperature detector, the humidity detector and the timer are visually reflected on the man-machine interaction unit;
and the combined switch is controlled by the man-machine interaction unit to control the opening and closing of the electromagnetic valve.
3. The spray maintenance system of claim 2, wherein: the control module communication is connected with the APP control unit, the APP control unit is connected with the network system, and the APP control unit controls the opening and closing of each electromagnetic valve.
4. The spray maintenance system of claim 1, wherein: go up water system electric connection control module, go up the water system and include the two-stage water pump, the one end of one-level water pump leads to pipe connection water source, and the other end is connected with the cistern, and the cistern is connected to the one end of two-stage water pump, and the other end is connected the trunk line.
5. The spray maintenance system of claim 4, wherein: the control module is electrically connected with a water level detector, and the water level detector is located in the water storage tank.
6. The spray maintenance system of claim 1, wherein: the control module electric connection pipeline centrifugal pump, the centrifugal pump is installed on the trunk line, and the solenoid valve setting on the trunk line is between centrifugal pump and water source.
7. The spray maintenance system of claim 1, wherein: the secondary pipeline is connected with a plurality of hoses, the hoses are connected behind the electromagnetic valves of the secondary pipeline, and the hoses are connected with a plurality of atomizing nozzles.
8. A spraying maintenance method for a part to be sprayed is characterized by comprising the following steps: use of a curing system as claimed in any one of claims 1 to 7, comprising the steps of:
1) and site laying: the method comprises the following steps of (1) casting a support table on the field in parallel, burying a main pipeline in the field, arranging the main pipeline at the end part of the support table, embedding a secondary pipeline in the support table, arranging a plurality of parallel through grooves on the support table, installing a swinging telescopic spray head in the through grooves, connecting the swinging telescopic spray head with the secondary pipeline, hiding the swinging telescopic spray head in the through grooves, then installing branch pipelines on the secondary pipeline, connecting the branch pipelines at the downstream of a secondary pipeline electromagnetic valve, and arranging the branch pipelines right above a cast-in-place spraying piece;
2) pouring a part to be sprayed: erecting templates of the pieces to be sprayed on two sides of the supporting platform, enabling the templates of the pieces to be sprayed to be flush with the side surface of the supporting platform, and removing the templates outside the pieces to be sprayed after the pieces to be sprayed reach the strength of removing the template;
3) and spray curing: starting a water supply system, connecting a control module with a power supply, controlling to open an electromagnetic valve on a secondary pipeline by using the control module to fill water in the secondary pipeline corresponding to the piece to be sprayed after the mould is removed, leading part of water in the secondary pipeline to a plurality of swinging telescopic spray nozzles, pushing the swinging telescopic spray nozzles to extend out of a support table by using water pressure, then performing swinging water spraying to perform spraying maintenance on the side surface of the piece to be sprayed, leading the other part of water in the secondary pipeline to a branch pipeline, spraying water from the right upper part of the piece to be sprayed to the piece to be sprayed by using the water pressure to perform spraying maintenance on the top of the piece to be sprayed, after 5-10 minutes of water spraying, controlling to close the electromagnetic valve on the secondary pipeline by using the control module, simultaneously closing the water supply system, waiting for next spraying maintenance on the piece to be sprayed, performing spraying maintenance 3-6 times every day according to the field construction environment, curing for 8-11 days;
4) and continuously maintaining: the spare of waiting on every brace table is pour and the time of form removal has the same interval, when waiting to spray the spare to carry out step 3's maintenance of spraying to the brace table, use control module to control different secondary pipeline respectively and fill water, spray the maintenance with treating to on the different brace tables, and come to use control module to separately control the switching to the secondary pipeline that corresponds according to the particular case that the spare was sprayed to the difference at the job site, spray the maintenance that increases the number of times to treating that needs add water maintenance, in order to reach the best effect of maintenance.
9. The spray maintenance method of a member to be sprayed according to claim 8, wherein: in the step 3, the spraying maintenance interval is not more than 8 hours every time, the spraying maintenance time of the first three days is not less than 4 times, and the spraying maintenance time interval at noon is not less than 4 hours.
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| CN112792968B (en) * | 2021-01-25 | 2022-11-01 | 浙江交工金筑交通建设有限公司 | Spray head water pressure open type concrete prefabricated part production base |
| CN113021608A (en) * | 2021-03-10 | 2021-06-25 | 中铁二十局集团第六工程有限公司 | Intelligent precast beam field |
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