CN111203965A - Automatic spraying control system - Google Patents
Automatic spraying control system Download PDFInfo
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- CN111203965A CN111203965A CN202010031199.XA CN202010031199A CN111203965A CN 111203965 A CN111203965 A CN 111203965A CN 202010031199 A CN202010031199 A CN 202010031199A CN 111203965 A CN111203965 A CN 111203965A
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- control system
- maintenance
- communication connection
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- cloud service
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Structural Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses an automatic spraying control system, which relates to the field of intelligent irrigation, and comprises a booster pump, a nozzle, a pipeline, a high-pressure electromagnetic valve, a control cabinet and a cloud service platform, wherein the booster pump supplies water to the nozzle through the high-pressure electromagnetic valve, the control cabinet is respectively in communication connection with the high-pressure electromagnetic valve and the booster pump, the cloud service platform is in communication connection with the control cabinet, an operation instruction is issued to the control cabinet according to the requirement, the control cabinet respectively controls the work and stop of the booster pump and the high-pressure electromagnetic valve according to the instruction, the booster pump controls the start and stop of automatic spraying maintenance, the time interval, the spraying duration and the water pressure of the automatic spraying maintenance are controlled through the high-pressure electromagnetic valve, the automatic operation of the spraying maintenance is realized, the maintenance cost is greatly reduced, and the defects of insufficient and untimely manual maintenance are, the purpose of improving the construction quality is achieved.
Description
Technical Field
The invention relates to the field of intelligent irrigation, in particular to an automatic spraying control system.
Background
The prefabricated T-beam is an important component of the bridge, and the requirements on the quality of the prefabricated T-beam are strict, so that the requirements on the construction process of the prefabricated T-beam are also stricter and stricter. In order to keep the concrete surface in the best state, reduce the defects and solve the problems of insufficient manual maintenance, water resource waste and cost saving, an automatic spraying control system (hereinafter referred to as automatic spraying control system) applied to the railway prefabricated T-beam is urgently needed to solve the technical problems of difficult manual irrigation operation and incapability of regularly spraying water for irrigation.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the automatic spraying control system is provided, the automatic spraying control system is set according to different spraying maintenance requirements on site and requirements, compared with the traditional manual maintenance, the automatic spraying control system has the advantages of intelligence, high efficiency, energy conservation, environmental protection and cost reduction when being used for irrigation, and is already put into an enterprise subordinate beam yard for use.
The invention provides an automatic spraying control system, which comprises a booster pump, a sprayer and a pipeline, and further comprises a high-pressure electromagnetic valve, a control cabinet and a cloud service platform, wherein the booster pump supplies water for the sprayer through the high-pressure electromagnetic valve, the control cabinet is respectively in communication connection with the high-pressure electromagnetic valve and the booster pump, the cloud service platform is in communication connection with the control cabinet, receives operation information uploaded by the control cabinet and issues operation instructions, the operation information of the automatic spraying control system is uniformly managed through the cloud service platform, the informationization of the maintenance system and the full-automatic intelligent maintenance management are realized, and the operation instructions are issued to the control cabinet according to needs, wherein the control cabinet respectively controls the work and stop of the booster pump and the high-pressure electromagnetic valve according to the instructions, the pump controls the start and end of the pressurized automatic spraying maintenance, and controls the time interval of the automatic spraying maintenance through the high, Duration of spray and water pressure.
The control cabinet further comprises a controller, and the control cabinet is in communication connection with the cloud service platform through the controller via a Wi-Fi/4G network.
Furthermore, the automatic spraying system further comprises a control terminal, the control terminal is in communication connection with the cloud service platform to achieve informatization of the maintenance system, an operator sets parameter instructions through a controller, the controller can be a mobile phone or a computer and the like, maintenance time is adjusted through the controller and then sent to the cloud service platform, and the control cabinet obtains the instructions through the cloud service platform to achieve remote control over the automatic spraying system.
The control bus can be mobile equipment to realize remote control and data communication uploading at any place.
Furthermore, the system also comprises a sensor which is in communication connection with the cloud service platform and comprises a temperature sensor and a rainfall sensor, the sensor acquires the humidity, the temperature and the like of the weather and the air, the maintenance interval time is properly adjusted through the acquired data, and then the data are stored in a database of the cloud service platform.
Furthermore, the cloud service platform is in communication connection with a global satellite, water consumption is adjusted according to weather and meteorological data of the global satellite, water consumption in rainy days is reduced, water for spraying and maintaining is automatically added in high-temperature days, and the like.
Furthermore, the switch board includes frequency conversion device, frequency conversion device includes frequency conversion line and converter, the converter with booster pump communication connection, the frequency conversion line with high-pressure solenoid valve communication connection for the switch board control high-voltage battery valve.
The method for applying the automatic spraying control system to the prefabricated T beam comprises the steps that the prefabricated T beam comprises at least one beam storage strip base, the pipeline is arranged on one side of each beam storage strip base, the spray heads connected with the pipeline are respectively arranged at the top, the side face, the end face and the bottom of each beam storage strip base, the spray head at the top is a swinging spray head, the spray head at the side face is a telescopic rotary spray head, the spray head at the end face is a swinging spray head, the spray head at the bottom is a 360-degree spray head, and all-directional intelligent spraying maintenance effects are achieved through comprehensive application of the spray heads with various purposes.
Furthermore, the high-pressure electromagnetic valves are arranged at the water inlet parts of the pipelines and respectively control the spraying time interval, the spraying duration time, the water pressure and the like of the automatic spraying maintenance of the branch water pipes, the fine control of each water pipe is realized through a plurality of branch water pipes, the all-weather automatic maintenance is realized without manual intervention, and the spraying maintenance program plans can be independently configured in each maintenance area without mutual interference, thereby being safe and reliable.
Wherein, the frequency conversion line is arranged at one side of each beam storage strip base.
By adopting the technical scheme, the invention has the beneficial effects that: the automatic spraying control system provided by the invention comprises the cloud service platform and the control cabinet, and the cloud service platform indirectly controls automatic spraying maintenance through the control cabinet, so that the automatic spraying maintenance system realizes automatic operation of spraying maintenance, greatly reduces maintenance cost, avoids the defects of insufficient and untimely manual maintenance and the like, and achieves the purpose of improving construction quality.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is a schematic structural diagram of an automatic spray control system according to the present invention;
the drawings are labeled as follows:
reservoir-1, booster pump-2, frequency conversion line-3, power distribution cabinet-4, control cabinet-5, high-voltage battery valve-6 and spray head-7.
Detailed Description
Any feature disclosed in this specification may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
In order to realize independent maintenance of a single beam and automatically adjust the spraying frequency and duration, the invention provides an automatic spraying control system, which comprises a 380V automatic booster pump, a spray head 7, a pipeline, a multi-path controllable high-voltage electromagnetic valve 6 and a control cabinet 5, wherein the control cabinet 5 is an intelligent spraying control cabinet, a power distribution cabinet 4 inputs 380V alternating current and outputs 24V alternating current to a high-voltage battery valve 6, the power of each controller is less than 30W, the starting and the ending of the spraying control system can be automatically controlled, the spraying can be carried out at regular time, a proper spraying plan can be automatically formulated according to different spraying maintenance requirements on site, and compared with the traditional manual maintenance, the automatic spraying control system has the advantages of intelligence, high efficiency, energy conservation, environmental protection and cost reduction, and is put into the beam field of an enterprise.
In order to realize informatization and full-automatic intelligent maintenance management of the maintenance system, the spray control system further comprises a cloud service platform and a control terminal, the cloud service platform, the control terminal and the control cabinet 5 jointly form a service system, and a controller in the control cabinet 5 is accessed to the internet through a Wi-Fi or 4G network to realize communication connection with the cloud service platform. Meanwhile, a watering plan can be set through the controller, such as: watering after a delay, timely watering, closing spraying and the like; and the time can be set according to the local area, the mobile phone and the controller can be bound, and the main valve, the valve switch can be controlled and the like can be selected. The server is used for receiving the operation information uploaded by the control cabinet 5, issuing an operation instruction to the operation information and uniformly managing the operation information of the automatic spraying control system through the cloud service platform. The control terminal is in communication connection with the cloud service platform to achieve informatization of the maintenance system, an operator sets parameter instructions through the control terminal, the control terminal can be a mobile phone or a computer and the like to achieve remote control and data communication uploading at any place, maintenance time is adjusted through the control terminal and then sent to the cloud service platform, and the control cabinet obtains instructions through the cloud service platform to achieve remote control over the automatic spraying system.
In order to make this spray control system can carry out automatic adjustment according to actual environment, this application still includes the sensor, the sensor with cloud service platform communication connection, including time, temperature, humidity and rainfall sensor, when rainy day or temperature risees, the data that temperature and rainfall induction system will accept give the server, server control switch board, and the automatic adjustment is some all the way or several way solenoid valve switches carry out full-automatic moisturizing and reduce the water, temperature sensor can carry out concrete surface temperature control to a certain or a plurality of platform positions, surpasss the settlement temperature range, carries out full-automatic moisturizing, and the shower nozzle switching is used for water pipe and shower nozzle interface butt joint to the silk, and the water flow in the distributive pipe passes through the shape change pipe of self. The cloud service platform is also in communication connection with the global satellite so as to automatically identify and carry out maintenance adjustment according to weather and meteorological data of the global satellite, and therefore the effects of reducing the spraying frequency in rainy days and automatically increasing the spraying frequency in high-temperature days are achieved.
This spray control system's work flow does, and controller end hardware is responsible for and sprays valve relay and be connected to through sending switch command control flap's opening and shutting, input the shower nozzle with the water of cistern 1 through the pipeline in order to realize that rivers spray, atomizing etc. specifically be booster pump 2 via high pressure solenoid valve 6 supplies water for shower nozzle 7, switch board 5 includes frequency conversion equipment, and frequency conversion equipment is the automatic pressure boost of water pump, and when water pump pressure opened, the shower nozzle was automatic to stretch out the platform position outside and is rotated and spray the maintenance, when water pressure closed, packs up automatically, and high pressure solenoid valve arranges at the spray piping end for control automatic spray time interval, spray duration and water pressure, the switch board chooses for use NXG professional level intelligence to spray the maintenance switch board.
The method for applying the automatic spraying control system to the T beam is characterized in that as shown in fig. 1, the prefabricated T beam comprises at least one beam storage strip base, the frequency conversion device comprises a frequency conversion line 3 and a frequency converter, the frequency converter is in communication connection with the booster pump 2, the frequency conversion line 3 is in communication connection with the high-voltage electromagnetic valve 6, and one side of each beam storage strip base is provided with a transverse water inlet pipeline and a voltage-regulating frequency conversion line for controlling the high-voltage electromagnetic valve 6. The high-pressure electromagnetic valve 6 is arranged at the water inlet part of each pipeline, the spraying time interval, the spraying duration time, the water pressure and the like of automatic spraying maintenance of each branch water pipe are respectively controlled, fine control of each branch water pipe is realized through multiple branch water pipes, all-weather automatic maintenance is realized, manual intervention is not needed, spraying program plans can be independently configured in each maintenance area, mutual interference is avoided, safety and reliability are realized, and the high-pressure electromagnetic valve can be independently closed when cross operation or maintenance is not needed on site, and maintenance of other beam bodies is not affected. Wherein, adopt high-quality flexible rotatory nozzle to fix in T roof beam both sides, when automatic spray system opened, the shower nozzle was automatic to be stretched out and is rotated the maintenance of spraying, sprays about 5 meters of radius, and 8 flexible rotatory nozzles are respectively placed to T roof beam both sides, and the flexible rotatory nozzle that one side both ends head was placed of T roof beam is 3.6m with adjacent shower nozzle interval, and all the other shower nozzles are arranged the interval and are 4m, and the shower nozzle is 40cm from ground, can realize both sides complete maintenance and cover entirely. The top of the T beam is placed by the high-quality swing sprayer, when the automatic spraying system is started, left-right swing spraying maintenance is automatically carried out, the spraying radius is 6-12 meters, 3T beams are placed on a T beam bridge floor, and top maintenance full coverage can be achieved. The bottom of the T beam is provided with a high-quality 360-degree spray head which is arranged in a sticking manner. When the automatic spraying system is started, 360-degree spraying maintenance is automatically carried out on the bottom, the spraying radius is 2m-3m, 8 spraying devices are installed, the arrangement distance is 4m, and the bottom maintenance full coverage can be realized. The high-quality swinging spray heads are placed at the end heads of the T-shaped beams, when the automatic spraying system is started, spraying maintenance is automatically carried out, and one swinging spray head is arranged at each end, so that the all-dimensional maintenance of the top, the side, the end face and the bottom of the beam body is realized, and no blind area exists.
Preferably, for control system is more intelligent, can spray frequency and duration according to environment humiture and weather automatic adjustment, this automatic spray maintenance system still is equipped with time, temperature, humidity transducer, can realize realizing the 24 hours automatic work of real time monitoring operating system through equipment such as manual, cell-phone APP and console mode large screen touch electronic report system, and the automatic adjustment maintenance frequency is watered as required, stops artificial extravagant water and electricity to automatic generation maintenance record.
Under the normal condition, the T roof beam is after the stretch-draw is accomplished just, the roof beam hoist and mount on the production platform position to depositing roof beam maintenance private area and maintaining of jack-up man, operating personnel passes through cell-phone APP or computer setting parameter instruction, the automatic spray maintenance interval time is half an hour, every roof beam of automatic spray maintenance system sprays time and sets up to 2min, bridge maintenance frequency can suitably adjust maintenance interval time according to weather and air humidity night, then send to the database in high in the clouds, intelligent maintenance equipment passes through high in the clouds service interface and acquires the newest equipment instruction, 24 hours full intelligent watering according to the technical parameter of setting for sprays the maintenance.
The automatic spraying control system is adopted for T beam maintenance, and real-time remote wireless remote control of equipment such as manual equipment, mobile phone APP (application) equipment and computers can be realized to carry out maintenance operation. The system can automatically work for 24 hours, automatically adjusts the maintenance frequency through the temperature and rainfall sensing device, waters as required to avoid artificial waste of water and electricity, automatically generates the maintenance record, realizes multi-angle omnibearing spray maintenance and ensures the maintenance quality. Compared with traditional manual maintenance, the automatic spraying control system greatly reduces maintenance cost, overcomes the defects of insufficient and untimely manual maintenance and the like, and realizes intelligent spraying maintenance effect in all directions. The method is also a process innovation and optimization in process technology.
While the foregoing description shows and describes a preferred embodiment of the invention, it is to be understood, as noted above, that the invention is not limited to the form disclosed herein, but is not intended to be exhaustive or to exclude other embodiments and may be used in various other combinations, modifications, and environments and may be modified within the scope of the inventive concept described herein by the above teachings or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides an automatic spray control system, includes booster pump, shower nozzle and pipeline, its characterized in that: still include high-pressure solenoid valve, switch board and cloud service platform, the booster pump passes through high-pressure solenoid valve supplies water for the shower nozzle, the switch board respectively with high-pressure solenoid valve and booster pump communication connection, cloud service platform with switch board communication connection.
2. The automatic spray control system of claim 1, wherein: the control cabinet comprises a controller, and the control cabinet is in communication connection with the cloud service platform through the controller via a Wi-Fi/4G network.
3. The automatic spray control system of claim 1, wherein: the cloud service platform is in communication connection with the control terminal.
4. The automatic spray control system of claim 4, wherein: the control bus is mobile equipment.
5. The automatic spray control system of claim 1, wherein: the sensor is in communication connection with the cloud service platform and comprises a temperature sensor and a rainfall sensor.
6. The automatic spray control system of claim 1, wherein: the cloud service platform is also in communication connection with a global satellite.
7. The automatic spray control system of claim 1, wherein: the switch board includes frequency conversion device, frequency conversion device includes frequency conversion line and converter, the converter with booster pump communication connection, the frequency conversion line with high-pressure solenoid valve communication connection.
8. A method of applying the automatic spray control system of any one of claims 1 to 7 to a prefabricated T-beam, characterized in that: the prefabricated T-beam comprises at least one beam storage strip base, the two sides of each beam storage strip base are respectively provided with the pipeline, the top, the side, the end face and the bottom of each beam storage strip base are respectively provided with a spray head connected with the pipeline, the spray head at the top is a swinging spray head, the spray head at the side is a telescopic rotary spray head, the spray head at the end face is a swinging spray head, and the spray head at the bottom is a 360-degree spray head.
9. The method of applying an automatic spray control system to a precast T-beam of claim 8, wherein: the high-pressure electromagnetic valve is arranged at the water inlet part of each pipeline.
10. The method of applying an automatic spray control system to a precast T-beam of claim 8, wherein: the frequency conversion line is arranged on one side of each beam storage strip base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010031199.XA CN111203965A (en) | 2020-01-13 | 2020-01-13 | Automatic spraying control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010031199.XA CN111203965A (en) | 2020-01-13 | 2020-01-13 | Automatic spraying control system |
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| CN111203965A true CN111203965A (en) | 2020-05-29 |
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| CN202010031199.XA Pending CN111203965A (en) | 2020-01-13 | 2020-01-13 | Automatic spraying control system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112575688A (en) * | 2020-12-11 | 2021-03-30 | 中铁六局集团有限公司交通工程分公司 | Concrete pier body spraying maintenance method |
| CN112575687A (en) * | 2020-12-11 | 2021-03-30 | 中铁六局集团有限公司交通工程分公司 | Concrete pier body spray maintenance system and maintenance method |
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| CN112575687A (en) * | 2020-12-11 | 2021-03-30 | 中铁六局集团有限公司交通工程分公司 | Concrete pier body spray maintenance system and maintenance method |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: Qinghua East Road in Qingbaijiang District of Chengdu City, Sichuan Province, No. 173 610300 Applicant after: No.7 Engineering Co., Ltd. of China Railway No.8 Engineering Group Co., Ltd Applicant after: CHINA RAILWAY EIGHTH ENGINEERING Co.,Ltd. Address before: Qinghua East Road in Qingbaijiang District of Chengdu City, Sichuan Province, No. 173 610300 Applicant before: BRIDGE ENGINEERING COMPANY OF CHINA RAILWAY NO.8 ENGINEERING GROUP Co.,Ltd. Applicant before: CHINA RAILWAY EIGHTH ENGINEERING Co.,Ltd. |
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Application publication date: 20200529 |
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| RJ01 | Rejection of invention patent application after publication |