CN103660021B - Precast beam automatic spray curing system - Google Patents

Precast beam automatic spray curing system Download PDF

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Publication number
CN103660021B
CN103660021B CN201310708930.8A CN201310708930A CN103660021B CN 103660021 B CN103660021 B CN 103660021B CN 201310708930 A CN201310708930 A CN 201310708930A CN 103660021 B CN103660021 B CN 103660021B
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CN
China
Prior art keywords
precast beam
shower nozzle
spray
spray piping
water
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CN201310708930.8A
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Chinese (zh)
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CN103660021A (en
Inventor
邢孔尧
石宪强
温标堂
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Jiejiarun Technology Group Co.,Ltd.
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GUANGXI JIEJIARUN AGRICULTURAL SCIENCE & TECHNOLOGY Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles

Abstract

The present invention relates to a kind of precast beam automatic spray curing system, install the spray piping with fountain head in precast beam both sides, spray piping is connected with water supply line main pipeline, and main pipeline communicates with the water pump be arranged in tank; Shower nozzle is arranged on below earth's surface, automatic spring during work, prevent the damage to shower nozzle in form removal process, nozzle angle 360o is adjustable, make precast beam not stay dead angle, ensure that the maintenance qualities of precast beam, by temperature sensor and optical sensor, control the water yield of spraying, can control the maintenance effect of precast beam well under different weather environments; Advantage of the present invention is: 1, simple to operate, water-saving, power saving, less manpower, reduces spray cost, improves uniform spraying degree, improve maintenance qualities.2, tamper-proof design, pre-buried automatic telescopic shower nozzle, just exposes earth's surface during work, prevents from smashing shower nozzle during form removal.3, process Automatic Control, maintenance effect is good, and can reach water-saving object.

Description

Precast beam automatic spray curing system
Technical field
The present invention relates to the device used in a kind of construction, particularly a kind of precast beam automatic spray curing system.
Background technology
Domestic precast beam maintenance process the most conventional mostly at present is artificial water seasoning, because affecting by the quality mind of operator and working attitude, often occur that subregion leakage is supported, curing time is not enough, the not reciprocity problem of maintenance process, and box girder web slopes inwardly, tradition covering curing can not use, the water volatilization making to spray is exceedingly fast, and makes box girder web, wing plate easily cracks.Conventional method also exists inevitable defect, as large in workman's amount of labour, personnel depaly is many, health at night is not in place, there is health dead angle and drying and watering cycle etc., leaves hidden danger to concrete finished product quality.
Summary of the invention
The object of this invention is to provide a kind of precast beam automatic spray curing system, solve the defect of conventional method maintenance, reduce artificial, realize free of discontinuities, comprehensive automatic maintenance.
Technical scheme of the present invention is: a kind of precast beam automatic spray curing system, and install the spray piping with fountain head in precast beam both sides, spray piping is connected with water supply line main pipeline, and main pipeline communicates with the water pump be arranged in tank; Water pump is connected with switch board, and spray system carrys out startup and the closedown of control system by switch board.
Further, described main pipeline is provided with pressure gauge, safety valve, air valve and filter.
Further, described spray piping and main pipeline link are provided with to hold presses pressure-reducing valve and pressure sensor, and spray piping is provided with equally distributed shower nozzle.
Further, described spray piping layout is around the precast beam closed-loop path of a week.
Further, the spray piping that described magnetic valve is corresponding different respectively, each pressure pressure-reducing valve of holding is provided with independently switch on switch board.
Further, the water of described shower nozzle ejection is mist-like, and described shower nozzle is pre-buried automatic telescopic shower nozzle, just exposes earth's surface during water spray operation.
Further, described precast beam automatic sprinkler fire-extinguishing system comprises temperature sensor and optical sensor, and monitoring result is converted into electric signal transmission to control system.
Further, precast beam surrounding is provided with backwater ditch, and is communicated with tank, through filtration, settling system before entering tank.
Advantage of the present invention:
1, simple to operate, water-saving, power saving, less manpower, reduce spray cost, improve uniform spraying degree, improve maintenance qualities; 2, tamper-proof design, pre-buried automatic telescopic shower nozzle, just exposes earth's surface during work, prevents from smashing shower nozzle during form removal; 3, process Automatic Control, maintenance effect is good, and can reach water-saving object; 4, automatic spray can be carried out according to weather and night on daytime.
Accompanying drawing explanation
Fig. 1 is system construction drawing of the present invention;
Fig. 2 is spraying effect schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, set forth the present invention further.Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can do various amendment or change to the present invention, and these equivalent form of values fall within the application's appended claims limited range equally after the content of having read the present invention's instruction.
As depicted in figs. 1 and 2, a kind of precast beam automatic spray curing system, install the spray piping with fountain head in precast beam both sides, spray piping is connected with water supply line main pipeline, and main pipeline communicates with the water pump be arranged in tank; Water pump is connected with switch board, and spray system carrys out startup and the closedown of control system by switch board.
Described main pipeline is provided with pressure gauge, safety valve, air valve and filter.
Described spray piping and main pipeline link are provided with to hold presses pressure-reducing valve and pressure sensor, and spray piping is provided with equally distributed shower nozzle.
Described spray piping layout is around the precast beam closed-loop path of a week.
The spray piping that described magnetic valve is corresponding different respectively, each pressure pressure-reducing valve of holding is provided with independently switch on switch board.
The water of described shower nozzle ejection is cascade shape, and described shower nozzle is pre-buried automatic telescopic shower nozzle, just exposes earth's surface during water spray operation.
Described precast beam automatic sprinkler fire-extinguishing system comprises temperature sensor and optical sensor, and monitoring result is converted into electric signal transmission to control system.
Precast beam surrounding is provided with backwater ditch, and is communicated with tank, through filtration, settling system before entering tank.
Above-mentioned spray piping selects the pvc pipe of diameter 2cm, and adopt mechanical punching mode evenly to punch on pvc pipe, be spaced apart 3m, diameter is 1.0-1.5mm.
Tank pump head is 50-72m, and flow is 20m 3/ h, power is 5.5kw, rated voltage 380V.
The size of tank is 80m 3, the size of sedimentation basin is 25m 3.
Controller adopts electronical time relay, and electromagnetic switch output is connected with relay input, and relay output end is connected with water pump, thus control water pump provides pressure for pipeline.
Pressure pressure-reducing valve parameter is held in setting, and hold pressure pressure-reducing valve and hydraulic pressure is adjusted to applicable shower nozzle and be atomized and guarantee distance of spraying, guarantee precast beam top-spray is without dead angle.
During unmanned, open temp sensor and optical sensor, monitoring result is converted into electric signal transmission to controller, and controller regulates pressure and interval time by set parameter.When general day temperature is 30 DEG C-35 DEG C, interval time is 8 minutes, and spray time is 3 minutes; When day temperature is 20 DEG C-30 DEG C, interval time is 15 minutes, and spray time is 2 minutes.
The water spray spacing parameter of controller sets adjustment according to weather, daytime or night.
Meanwhile, system operationally, sprays the water that produces by backwater ditch through filtering-depositing, thus is recycled.

Claims (1)

1. a precast beam automatic spray curing system, is characterized in that: install the spray piping with fountain head in precast beam both sides, spray piping is connected with water supply line main pipeline, and main pipeline communicates with the water pump be arranged in tank; Shower nozzle is arranged on below earth's surface, automatic spring during work, and nozzle angle 360o is adjustable; Water pump is connected with switch board, and spray system carrys out startup and the closedown of control system by switch board; Described precast beam automatic sprinkler fire-extinguishing system comprises temperature sensor and optical sensor, and monitoring result is converted into signal sends control system to; Described main pipeline is provided with pressure gauge, safety valve, air valve and filter; Described spray piping and main pipeline link are provided with to hold presses pressure-reducing valve and pressure sensor, and described spray piping is provided with equally distributed shower nozzle, and described spray piping is provided with pressure sensor; Described spray piping is closed-loop path; Described holding presses the pressure-reducing valve spray piping that correspondence is different respectively, and each holding presses decompression on switch board, be provided with independently starting switch; The water of described shower nozzle ejection is mist-like, and described shower nozzle is pre-buried automatic telescopic shower nozzle, just exposes earth's surface during water spray operation work; The diameter of described spray piping is 2cm, and spray piping has a diameter to be the hole of 1.0-1.5mm every 3m; Described tank water pump lift is 50-72m, and flow is 20m 3/ h, power is 5.5kw, rated voltage 380V; Described tank is 80m 3; Monitoring result is converted into electric signal transmission to controller by described temperature sensor and optical sensor, and under the control of described controller, when day temperature is 30 DEG C-35 DEG C, fountain head just sprayed 3 minutes at interval of 8 minutes; When day temperature is 20 DEG C-30 DEG C, fountain head, at interval of 15 minutes, just sprays 2 minutes.
CN201310708930.8A 2013-12-20 2013-12-20 Precast beam automatic spray curing system Active CN103660021B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310708930.8A CN103660021B (en) 2013-12-20 2013-12-20 Precast beam automatic spray curing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310708930.8A CN103660021B (en) 2013-12-20 2013-12-20 Precast beam automatic spray curing system

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CN103660021A CN103660021A (en) 2014-03-26
CN103660021B true CN103660021B (en) 2016-02-10

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Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104772816B (en) * 2015-05-05 2017-06-23 中国铁建大桥工程局集团有限公司 Concrete curing automatic control spraying and sprinkling system and method
CN105583946A (en) * 2016-02-19 2016-05-18 中国水利水电第十四工程局有限公司 Prefabricated T-beam spraying water curing system
CN107175757A (en) * 2017-04-19 2017-09-19 中国二十冶集团有限公司 A kind of sprinkling curing system of prefabricated I-beam plate
CN107471417A (en) * 2017-08-21 2017-12-15 利越集团有限公司 Fixed hidden precast beam fully-automatic sprinkling maintenance construction engineering method
CN108481536A (en) * 2018-05-03 2018-09-04 湖南聚创建筑科技有限公司 A kind of intelligent control storage concrete curing system
CN112405804A (en) * 2019-08-03 2021-02-26 无锡交通建设工程集团有限公司 Automatic control spraying maintenance system for prefabricated box girder
CN110666945A (en) * 2019-08-30 2020-01-10 中国十七冶集团有限公司 Automatic curing means of retractable precast beam board
CN113334550B (en) * 2021-05-12 2022-09-09 中交一公局集团有限公司 Intelligent automatic spraying maintenance system for precast beam field
CN115990557B (en) * 2023-03-15 2023-10-31 连云港市大正水泥制品有限公司 Detection maintenance device for reinforced concrete drain pipe and application method thereof

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US4273740A (en) * 1976-12-30 1981-06-16 Vianini, S.P.A. Process and apparatus for manufacturing single piece railroad ties of prestressed concrete
CN101716797A (en) * 2009-12-14 2010-06-02 中铁十八局集团有限公司 Spraying health promotion system of precast beam slab
CN201800119U (en) * 2010-09-01 2011-04-20 四川公路桥梁建设集团有限公司 Water-saving type automatic spray curing device for precast yard
CN202029230U (en) * 2011-03-06 2011-11-09 中铁四局集团第五工程有限公司 In-box automatic cycle spray device of a large scale box girder
CN202241559U (en) * 2011-09-08 2012-05-30 宿迁华夏建设(集团)工程有限公司 Automatic concrete spraying and curing system
CN202412435U (en) * 2011-12-23 2012-09-05 中铁十九局集团第五工程有限公司 Automatic spraying and maintaining system for prestress concrete box girder
CN202667040U (en) * 2012-07-09 2013-01-16 中国葛洲坝集团股份有限公司 Sprinkling device for automatically curing concrete
CN203266893U (en) * 2013-03-06 2013-11-06 中交三航局第三工程有限公司 Automatic maintenance device for precast concrete unit

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KR101294825B1 (en) * 2010-05-20 2013-08-08 주식회사 제이앤티지 Method for preparing carbon substrate for gas diffusion layer of polymer electrolyte membrane fuel cell, carbon substrate prepared thereby, and system for manufacturing the same

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4273740A (en) * 1976-12-30 1981-06-16 Vianini, S.P.A. Process and apparatus for manufacturing single piece railroad ties of prestressed concrete
CN101716797A (en) * 2009-12-14 2010-06-02 中铁十八局集团有限公司 Spraying health promotion system of precast beam slab
CN201800119U (en) * 2010-09-01 2011-04-20 四川公路桥梁建设集团有限公司 Water-saving type automatic spray curing device for precast yard
CN202029230U (en) * 2011-03-06 2011-11-09 中铁四局集团第五工程有限公司 In-box automatic cycle spray device of a large scale box girder
CN202241559U (en) * 2011-09-08 2012-05-30 宿迁华夏建设(集团)工程有限公司 Automatic concrete spraying and curing system
CN202412435U (en) * 2011-12-23 2012-09-05 中铁十九局集团第五工程有限公司 Automatic spraying and maintaining system for prestress concrete box girder
CN202667040U (en) * 2012-07-09 2013-01-16 中国葛洲坝集团股份有限公司 Sprinkling device for automatically curing concrete
CN203266893U (en) * 2013-03-06 2013-11-06 中交三航局第三工程有限公司 Automatic maintenance device for precast concrete unit

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Address after: 530007, Guangxi agricultural science and technology market, room 37, 508 Garden Avenue, the Guangxi Zhuang Autonomous Region, Nanning

Patentee after: GUANGXI JIEJIARUN TECHNOLOGY CO., LTD.

Address before: 530007, Guangxi agricultural science and technology market, room 37, 508 Garden Avenue, the Guangxi Zhuang Autonomous Region, Nanning

Patentee before: GUANGXI JIEJIARUN AGRICULTURAL SCIENCE & TECHNOLOGY CO., LTD.

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Denomination of invention: Automatic spraying maintenance system of precast beams

Effective date of registration: 20171011

Granted publication date: 20160210

Pledgee: China Postal Savings Bank Limited by Share Ltd the Guangxi Zhuang Autonomous Region Nanning branch

Pledgor: GUANGXI JIEJIARUN TECHNOLOGY CO., LTD.

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Address after: 530007 2nd floor, building 3, No.23, Chuangxin Road, high tech Zone, XiXiangTang District, Nanning City, Guangxi Zhuang Autonomous Region

Patentee after: Jiejiarun Technology Group Co.,Ltd.

Address before: 530007, Guangxi agricultural science and technology market, room 37, 508 Garden Avenue, the Guangxi Zhuang Autonomous Region, Nanning

Patentee before: GUANGXI JJR TECHNOLOGY Co.,Ltd.

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