CN115837706B - Intelligent beam field automatic spraying equipment and spraying method - Google Patents
Intelligent beam field automatic spraying equipment and spraying method Download PDFInfo
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- CN115837706B CN115837706B CN202310139607.7A CN202310139607A CN115837706B CN 115837706 B CN115837706 B CN 115837706B CN 202310139607 A CN202310139607 A CN 202310139607A CN 115837706 B CN115837706 B CN 115837706B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention relates to the technical field of concrete molding maintenance, in particular to intelligent beam farm automatic spraying equipment and a spraying method, which comprise a base and a placing top plate fixedly installed at the top of the base, wherein a spray header and a balance water supplementing assembly are respectively fixedly connected to the bottom and the top of the placing top plate, the spray header and the balance water supplementing assembly are mutually communicated, the spray header is uniformly distributed at the bottom of the placing top plate, and the balance water supplementing assembly and the balance infiltration assembly are connected on the spray header, so that the maintenance time can be increased according to the maintenance condition of a concrete piece, the effect of effectively maintaining the concrete piece can be improved, the maintenance efficiency of the concrete piece can be improved, meanwhile, the lamination assembly and the water storage assembly are matched, the bottom of the concrete piece which is easier to dry can be better maintained, the maintenance time can be adjusted according to the maintenance condition of the concrete piece, and the maintenance effect is effectively improved.
Description
Technical Field
The invention relates to the technical field of concrete molding and maintenance, in particular to intelligent beam field automatic spraying equipment and a spraying method.
Background
The intelligent beam field is an advanced beam field which is used for realizing template automation, reinforcement partization and concrete production intellectualization by comprehensively pushing the construction concepts of automation, intellectualization, industrialization and assembly on the basis of summarizing the experience of the prefabricated beam field of the pearl Australian bridge project in the original port by the middle-iron bridge bureau and applying the technologies such as the Internet of things+, BIM, informatization and the like, and concrete is an important production product, and in the concrete production step, in order to maintain the concrete which just forms solids or is forming solids, the concrete needs to be maintained in a spraying mode.
The current chinese patent of authorizing the bulletin number CN113334550B discloses a prefabricated beam farm intelligent automatic spray maintenance system, including adjustable spray pipeline mechanism, water collection maintenance mechanism and automatic control mechanism, adjustable spray pipeline mechanism includes cistern, storage water tank, water distribution person in charge, water distribution branch pipe and regulation shower nozzle, water collection maintenance mechanism is through setting up water catch bowl group, second foot rest, water collection roof beam and water collection canopy board cooperation and is collected the processing to spray water and atomizing part vapor, cooperates the regulation shower nozzle to reduce the water consumption that sprays, and automatic control mechanism is through setting up control unit, temperature detector, humidity detector, pump package and solenoid valve combination and is realized detecting beam farm environment and control and spray the processing operation and carry out voluntarily, and whole system intelligent degree is high, and can effectively save water resource, has stronger practicality.
According to the technical scheme, improvement is provided for saving water resources, sprayed water is recycled, when concrete is maintained, the effect of atomized water is weak, concrete maintenance is more required, the surface can be kept wet for a long time, meanwhile, the concrete is periodically sprayed and maintained, when the concrete is operated in a beam field, operators find that the concrete has a certain time gap in the spraying and maintaining process, the time gap is influenced by factors such as the concrete surface area and the concrete type, pores and even cracks can appear on the surface of the concrete in the spraying gap, at the moment, the condition that the water quantity sprayed last time is too small or the spraying time gap is too long is indicated, so that the concrete is defective in the maintaining process, and defective products are easy to appear.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides intelligent beam field automatic spraying equipment and a spraying method, which can effectively solve the problem that concrete curing is easy to occur incomplete in the prior art.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the invention provides intelligent beam field automatic spraying equipment and a spraying method, wherein the intelligent beam field automatic spraying equipment comprises a base and a top plate fixedly arranged at the top of the base, the bottom and the top of the top plate are respectively fixedly connected with a spray header and a balance water supplementing assembly, the spray header and the balance water supplementing assembly are mutually communicated, and the spray headers are uniformly distributed at the bottom of the top plate;
wherein, two placing plates are fixedly arranged in the base, a balance infiltration assembly is fixedly arranged in the base, the balance infiltration assembly comprises an electric push rod fixedly arranged at the top of the base, an infiltration frame is fixedly arranged at the top of the electric push rod, a water draining assembly is arranged in the infiltration frame, the balance water supplementing assembly comprises a water supplementing tank fixedly arranged at the top of the placing top plate, a water pump communicated with a spray header is arranged in the water supplementing tank, a water suction pump is fixedly arranged at the top of the base, the water suction pump is communicated with the water supplementing tank through a water pipe, the water suction pump is positioned between the infiltration frame and the base, a water inlet pipe is arranged on a side plate of the water supplementing tank in a penetrating way, the water inlet pipe is connected with an external water source, fixed mounting has the fixed plate in the moisturizing case, install the dwang through torsional spring rotation in the fixed plate, fixed connection and winding have first winding rope and second winding rope on the dwang, the winding opposite direction of first winding rope and second winding rope, the bottom fixedly connected with detection floating plate of first winding rope, the jam floating plate has been placed at the top of fixed plate, the top and the fixedly connected with jam board of dead lever are walked around to the one end of second winding rope in the jam floating plate, the inside lateral wall fixed mounting of moisturizing case has two spacing, jam board slidable mounting is in two spacing.
Further, fixedly connected with extension spring on the lateral wall of fixed plate, extension spring's outer end fixedly connected with magnetism movable plate, the both ends of dwang are rectangular structure, the position that corresponds the dwang both ends on the magnetism movable plate is provided with the cardboard, fixed mounting has two solid fixed rings in the inlet tube, one of them keeps away from the fixed plate fixedly connected with extension spring on the solid fixed ring, extension spring's one end fixedly connected with magnetic ring, the magnetic ring can produce magnetic attraction to magnetism movable plate.
Further, the drainage assembly comprises a drainage groove formed in the soaking frame, a perforated plate is horizontally and fixedly arranged in the drainage groove, a high-position blocking plate is arranged at the top of the perforated plate, a water level floating plate is fixedly connected to the top of the high-position blocking plate through a connecting rod, a reset spring is fixedly arranged at the bottom of the soaking frame, a magnetic plate is fixedly connected to the bottom of the reset spring, a low-position blocking plate is fixedly connected to the top of the magnetic plate, the low-position blocking plates are in one-to-one correspondence with the drainage grooves, and the magnetic plate generates magnetic attraction to the base.
Further, the balance infiltration assembly further comprises a liquid level sensor which is embedded in the infiltration frame, and the liquid level sensor is electrically connected with the electric push rod.
Further, laminating subassembly has been placed at the top of infiltration frame, install the retaining subassembly on the laminating subassembly, laminating subassembly includes four elastic air bags of laminating frame and laminating frame upper fixed connection, laminating frame is placed on the infiltration frame, four elastic air bags all extend to the middle part.
Further, laminating subassembly is still including seting up four pressure change grooves and four pressure transmission grooves on the laminating frame, pressure change groove and pressure transmission groove one-to-one, just pressure change groove and pressure transmission groove all correspond with the elasticity gasbag one-to-one, fixed mounting has balance spring in the pressure change groove, balance spring's top fixed mounting has the water pressure floating plate, the water pressure floating plate slides in the pressure change groove, the pressure transmission inslot slidable mounting has the piston plate, fixedly connected with cylinder between the diapire of piston plate and pressure transmission groove, the intercommunication is connected with the breather pipe between cylinder and the pressure change groove, the intercommunication is installed communicating pipe between pressure transmission groove and the elasticity gasbag.
Further, the retaining subassembly is including placing the retaining bottom plate at laminating frame top, the retaining bottom plate is cavity structure and curb plate all around has elasticity, a plurality of pressure move the magnetic plate of embedded installation in the top interval of retaining bottom plate, retaining bottom plate internal fixation has the retaining sponge, pressure moves the magnetic plate and produces magnetic attraction to the infiltration frame.
An intelligent beam field automatic spraying method suitable for the automatic spraying equipment,
s1, placing a concrete piece on a placing plate, spraying the concrete piece through a spray header, accumulating sprayed water in a balance infiltration assembly, and starting the balance infiltration assembly to lift upwards to enable water of the balance infiltration assembly to infiltrate the periphery and the bottom of the concrete piece;
s2, water after spraying flows onto the balance infiltration assembly, water is accumulated in the balance infiltration assembly to a standard value and flows between the balance infiltration assembly and the base through the water draining assembly, and is pumped into the balance water supplementing assembly through the water sucking pump, the water inflow in the balance water supplementing assembly is adjusted through the water on the water sucking pump in the balance water supplementing assembly, the water inflow of the balance water supplementing assembly is more as the water sucking pump pumps less, the balance infiltration assembly can detect the liquid level height after the concrete piece is infiltrated, and the infiltration time is prolonged when the concrete piece is infiltrated next time;
s3, after the infiltration is finished, resetting the balance infiltration assembly, controlling the hanging time of the lamination assembly at the bottom of the concrete part according to the water quantity in the balance infiltration assembly by the lamination assembly, supplementing water to the bottom of the concrete part through the water storage assembly on the lamination assembly, and prolonging the wetting time of the bottom of the water storage assembly.
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
according to the invention, the balance water supplementing component and the balance soaking component are connected to the spray header, so that the curing time can be increased according to the curing condition of the concrete piece, the curing efficiency of the concrete piece can be improved, the bottom of the concrete piece which is easier to dry can be better cured by matching with the attaching component and the water storing component, and meanwhile, the curing time can be adjusted according to the curing condition of the concrete piece, and the curing effect can be effectively improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall (water storage component removed) structure of the present invention;
FIG. 3 is a schematic view of the overall bottom view of the present invention;
FIG. 4 is a schematic cross-sectional view of the present invention;
FIG. 5 is a schematic cross-sectional elevation view of the present invention;
FIG. 6 is an enlarged view of FIG. 5A in accordance with the present invention;
FIG. 7 is a schematic view of the internal structure of the water replenishing tank of the present invention;
FIG. 8 is a schematic diagram of a balanced water refill unit according to the present invention;
FIG. 9 is an enlarged view of FIG. 8B in accordance with the present invention;
FIG. 10 is a schematic view of the structure of the high-level closure plate of the present invention;
FIG. 11 is a schematic view of the structure of the low-level closure plate of the present invention;
fig. 12 is a schematic structural diagram of a bonding assembly according to the present invention.
Reference numerals in the drawings represent respectively: 1. a base; 2. placing a top plate; 3. a spray header; 4. balance water replenishing assembly; 401. a water supplementing tank; 402. a fixing plate; 403. detecting a floating plate; 404. blocking the floating plate; 405. a water inlet pipe; 406. a rotating lever; 407. a first winding rope; 408. a second winding rope; 409. a fixed rod; 410. a blocking plate; 411. a magnetic moving plate; 412. a telescopic spring; 413. a fixing ring; 414. an extension spring; 415. a magnetic ring; 416. a limiting frame; 5. placing a plate; 6. a balance infiltration assembly; 601. a soaking frame; 602. an electric push rod; 603. a liquid level sensor; 7. a water drainage assembly; 701. a water drain tank; 702. a perforated plate; 703. a water level floating plate; 704. a return spring; 705. a magnetic plate; 706. a low-level blocking plate; 707. high-level blocking plate; 8. a water suction pump; 9. a fitting assembly; 901. a laminating frame; 902. a pressure change groove; 903. a balance spring; 904. a hydraulic pressure floating plate; 905. a pressure transmission groove; 906. a piston plate; 907. a cylinder; 908. a vent pipe; 909. a communicating pipe; 910. a hanging part; 911. an elastic air bag; 10. a water storage assembly; 1001. a water storage bottom plate; 1002. a water storage sponge; 1003. the magnetic plate is pressed.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Examples
Referring to fig. 1 to 12, an intelligent beam field automatic spraying device and a spraying method thereof comprise a base 1 and a top plate 2 fixedly installed at the top of the base 1, wherein a spray header 3 and a balance water supplementing assembly 4 are fixedly connected to the bottom and the top of the top plate 2 respectively, the spray header 3 and the balance water supplementing assembly 4 are mutually communicated, and the spray headers 3 are uniformly distributed at the bottom of the top plate 2;
wherein, two placing plates 5 are fixedly arranged in the base 1, a balance infiltration assembly 6 is fixedly arranged in the base 1, the balance infiltration assembly 6 comprises an electric push rod 602 fixedly arranged at the top of the base 1, an infiltration frame 601 is fixedly arranged at the top of the electric push rod 602, a water draining assembly 7 is arranged in the infiltration frame 601, the balance water supplementing assembly 4 comprises a water supplementing tank 401 fixedly arranged at the top of the placing top plate 2, a water pump communicated with the spray header 3 is arranged in the water supplementing tank 401, a water absorbing pump 8 is fixedly arranged at the top of the base 1, the water absorbing pump 8 is communicated with the water supplementing tank 401 through a water pipe, the water absorbing pump 8 is positioned between the infiltration frame 601 and the base 1, a water inlet pipe 405 is arranged on a side plate of the water supplementing tank 401 in a penetrating way, the water inlet pipe 405 is connected with an external water source, fixed mounting has fixed plate 402 in the moisturizing case 401, install dwang 406 through torsional spring rotation in the fixed plate 402, fixed connection and winding have first winding rope 407 and second winding rope 408 on the dwang 406, the winding opposite direction of first winding rope 407 and second winding rope 408, the bottom fixedly connected with of first winding rope 407 detects the floating plate 403, the jam floating plate 404 has been placed at the top of fixed plate 402, horizontal fixed mounting has dead lever 409 in the jam floating plate 404, the top and the fixedly connected with jam plate 410 of dead lever 409 are walked around to the one end of second winding rope 408, the inside lateral wall fixed mounting of moisturizing case 401 has two spacing 416, jam plate 410 slidable mounting is in two spacing 416.
Specifically, referring to fig. 1 to 12, a telescopic spring 412 is fixedly connected to a side wall of the fixed plate 402, a magnetic moving plate 411 is fixedly connected to an outer end of the telescopic spring 412, two ends of the rotating rod 406 are rectangular structures, a clamping plate is arranged on the magnetic moving plate 411 corresponding to two ends of the rotating rod 406, two fixing rings 413 are fixedly installed in the water inlet pipe 405, an extension spring 414 is fixedly connected to one of the fixing rings 413 away from the fixed plate 402, one end of the extension spring 414 is fixedly connected with a magnetic ring 415, and the magnetic ring 415 can generate magnetic attraction force on the magnetic moving plate 411.
Placing the concrete part to be maintained on two placing plates 5, then spraying water to the concrete part by a spray header 3 under the action of a water pump to enable the upper surface of the concrete part to be wet, collecting the sprayed water in a soaking frame 601 after the spraying is finished, releasing the water in the soaking frame 601 between the soaking frame 601 and a base 1 through a water draining component 7 after the water is accumulated to a standard height, starting an electric push rod 602 after the water is released, lifting the soaking frame 601, placing the water draining component 7 in a closed state in the process, completely soaking the periphery and the bottom of the concrete part placed on the placing plates 5, closing the electric push rod 602 after a certain time, resetting the soaking frame 601, starting a water sucking pump 8 in the soaking process, pressing the water pump flowing between the soaking frame 601 and the base 1 into a water supplementing tank 401, and continuously raising the liquid level in the water supplementing tank 401 along with the water supplement, the position of the detecting floating plate 403 is also raised continuously, if the top surface of the concrete member has pores or even cracks in curing, the more the concrete member absorbs water, the lower the liquid level in the water replenishing tank 401 is compared with the normal state, i.e. the state that the concrete member has no problem in curing, at this time, the detecting floating plate 403 is at the lower position, i.e. the distance between the detecting floating plate 403 and the position of the fixing plate 402 is reduced, at this time, the detecting floating plate 403 drives the rotating rod 406 to rotate under the pulling action of gravity, and because the winding directions of the first winding rope 407 and the second winding rope 408 are opposite, i.e. anticlockwise direction or clockwise direction, when one end of the first winding rope 407 is displaced downwards, the other end of the second winding rope 408 is released for a longer length, the distance between the blocking plate 410 and the blocking floating plate 404 is increased continuously due to the release of the second winding rope 408, when water enters the water supplementing tank 401 through the water inlet pipe 405, the water pressure can push the magnetic ring 415 outwards, the magnetic ring 415 can suck the magnetic moving plate 411 outwards through the magnetic attraction, the magnetic moving plate 411 can fix the two ends of the rotating rod 406 through the clamping plate, the position of the blocking floating plate 404 can be increased continuously along with the continuous rising of the liquid level, the rising action of the blocking floating plate 404 can drive the middle part of the second winding rope 408 to be increased continuously due to the fact that the rotating rod 406 is fixed by the clamping plate of the magnetic moving plate 411, the blocking plate 410 can be increased continuously under the driving action of the second winding rope 408 until the water inlet pipe 405 is lifted up and down of the blocking plate 410, the water inlet pipe 405 stops to enter the water supplementing tank 401, the water can be sucked through detecting the matching of components such as the floating plate 403 and the blocking floating plate 404, the water inlet quantity in the water supplementing tank 401 can be controlled according to the continuous rising of the liquid level, the water sucking quantity of the concrete piece is increased, the water spraying speed of the water spraying device is increased more times through the water supplementing head 3, and the water spraying speed is increased more times, and the water spraying speed is increased to the top surface of the water spraying device is maintained more than 3.
It should be noted that, in the normal state, the time when the water inlet pipe 405 is blocked by the blocking plate 410 will keep the water inlet amount in the water replenishing tank 401 consistent with the previous time, and keep the constant water replenishing state.
Specifically, referring to fig. 1 to 12, the water draining assembly 7 includes a water draining tank 701 formed on the soaking frame 601, a perforated plate 702 is horizontally and fixedly installed in the water draining tank 701, a high-level blocking plate 707 is placed at the top of the perforated plate 702, a water level floating plate 703 is fixedly connected to the top of the high-level blocking plate 707 through a connecting rod, a return spring 704 is fixedly installed at the bottom of the soaking frame 601, a magnetic plate 705 is fixedly connected to the bottom of the return spring 704, a low-level blocking plate 706 is fixedly connected to the top of the magnetic plate 705, the low-level blocking plates 706 are in one-to-one correspondence with the water draining tank 701, and the magnetic plate 705 generates magnetic attraction to the base 1.
When water enters the infiltration frame 601, the top of the perforated plate 702 is covered by the high-level blocking plate 707, the water level floating plate 703 is raised along with the continuous rise of the liquid level, and the water level floating plate 707 is away from the bottom of the perforated plate 702, at this time, water sprayed from the concrete member flows between the infiltration frame 601 and the base 1 through the water draining groove 701, and when the infiltration frame 601 rises, the magnetic plate 705 is separated from the magnetic adsorption between the base 1, under the elastic action of the reset spring 704, the low-level blocking plate 706 is pulled towards the perforated plate 702 and blocks the same, at this time, the water cannot flow downwards through the perforated plate 702, after the infiltration frame 601 is reset, the magnetic plate 705 is adsorbed with the base 1, and the magnetic adsorption between the magnetic plate 705 and the base 1 is easy, the base 1 can be realized by adopting an iron material, or the iron material can be arranged at the corresponding position.
Specifically, referring to fig. 1 to 12, the balance infiltration assembly 6 further includes a liquid level sensor 603 embedded in the infiltration frame 601, and the liquid level sensor 603 is electrically connected to the electric push rod 602.
When the liquid level sensor 603 detects the liquid level after the soaking work is finished, and when the water absorption amount is increased due to the fact that gaps or even cracks are generated in the concrete part due to poor curing, the liquid level sensor 603 transmits data to the electric push rod 602 when the electric push rod 602 is started next time, so that the working time of the electric push rod 602 is prolonged, the time for curing the bottom and the periphery of the concrete part next time is prolonged, and the curing effect is improved.
Specifically, referring to fig. 1 to 12, the attaching assembly 9 is disposed on the top of the immersion frame 601, the water storage assembly 10 is mounted on the attaching assembly 9, the attaching assembly 9 includes an attaching frame 901 and four elastic air bags 911 fixedly connected to the attaching frame 901, the attaching frame 901 is disposed on the immersion frame 601, and the four elastic air bags 911 extend toward the middle.
Specifically, referring to fig. 1 to 12, the attaching assembly 9 further includes four pressure change grooves 902 and four pressure transfer grooves 905 formed on the attaching frame 901, the pressure change grooves 902 and the pressure transfer grooves 905 are in one-to-one correspondence with the elastic air bags 911, a balance spring 903 is fixedly installed in the pressure change grooves 902, a water pressure floating plate 904 is fixedly installed at the top of the balance spring 903, the water pressure floating plate 904 slides in the pressure change grooves 902, a piston plate 906 is slidably installed in the pressure transfer grooves 905, an air cylinder 907 is fixedly connected between the piston plate 906 and the bottom wall of the pressure transfer grooves 905, an air pipe 908 is connected between the air cylinder 907 and the pressure change grooves 902, and a communication pipe 909 is installed between the pressure transfer grooves 905 and the elastic air bags.
In the process of lifting the infiltration frame 601, the attaching frame 901 rises together therewith, and the attaching frame 901 is hung on the concrete piece through the elastic air bag 911, at this time, the water storage component 10 on the attaching frame 901 can be attached to the bottom of the concrete piece, the water in the bottom of the concrete piece can be released more slowly by the water storage component 10, meanwhile, the water storage component 10 can be attached to the lower side of the concrete piece in a wet state, a wet environment is continuously provided for the bottom of the concrete piece, the curing effect on the bottom of the concrete piece is improved, and meanwhile, the problem that the water in the bottom of the concrete piece is lost more easily is also solved.
It should be noted that when the liquid level on the top surface of the infiltration frame 601 is low, the position of the water pressure floating plate 904 in the pressure change groove 902 is higher, the negative pressure below the water pressure floating plate 904 is increased, and the air in the air cylinder 907 is sucked into the pressure change groove 902 through the air pipe 908, at this time, the top end of the air cylinder 907 is lowered, so that the position of the piston plate 906 is lowered, and the pressure is generated below the piston plate 906, and the air in the pressure transmission groove 905 is sucked into the elastic air bag 911 through the communication pipe 909, so that the hardness degree of the elastic air bag 911 is increased, at this time, the concrete member absorbs excessive water, the bottom surface maintenance thereof has pores or even cracks, whereas when the liquid level on the infiltration frame 601 is high or at the standard height, the hardness degree of the elastic air bag 911 is lowered or the maintenance of the concrete member is kept in the normal state, the hardness of the elastic air bag 911 influences the hanging time of the elastic air bag 911 on the concrete member, when the bottom maintenance of the concrete member is problematic, the hardness of the elastic air bag 911 is high, the hanging time on the concrete member is longer, the maintenance time of the bottom of the concrete member is prolonged, otherwise, the hanging time is shorter or the elastic air bag 911 is in a normal state, the weight of the water storage assembly 10 is variable, the elastic air bag 911 cannot be always hung on the concrete member, the elasticity of the elastic air bag 911 directly influences the hanging time of the attaching frame 901, thereby effectively increasing or maintaining the maintenance time according to the maintenance condition, improving the maintenance effect, and simultaneously, since the soaking frame 601 is kept for a period of time after rising to the concrete member, ensuring the bottom and the periphery of the concrete member to be completely soaked, therefore, the change of the air in the elastic air bag 911 has a certain change time, and the air pressure change in the pressure change groove 902 and the pressure transmission groove 905 is finished after the infiltration frame 601 descends, so that the elastic air bag 911 can have a hanging effect when the infiltration frame 601 descends.
Specifically, referring to fig. 1 to 12, the water storage assembly 10 includes a water storage bottom plate 1001 disposed at the top of the attaching frame 901, the water storage bottom plate 1001 is of a cavity structure, and the surrounding side plates have elasticity, a plurality of moving magnet plates 1003 are mounted on the top of the water storage bottom plate 1001 in an embedded manner at intervals, a water storage sponge 1002 is fixedly mounted in the water storage bottom plate 1001, and the moving magnet plates 1003 generate magnetic attraction to the impregnating frame 601.
After the infiltration frame 601 rises, the pressing magnetic plate 1003 loses the magnetic attraction between the pressing magnetic plate 1003 and the infiltration frame 601, the water storage bottom plate 1001 recovers the shape, the water storage sponge 1002 absorbs water above the lamination frame 901 and achieves the effect of wetting the concrete piece after the concrete piece is laminated, the magnetic attraction between the infiltration frame 601 and the pressing magnetic plate 1003 can squeeze the water storage sponge 1002 after the infiltration frame 601 is reset, the moisture in the water storage sponge 1002 is squeezed into the infiltration frame 601, the moisture on the infiltration frame 601 enters into the base 1 under the balance effect of the water draining assembly 7, namely, when the moisture on the infiltration frame 601 is more, the moisture flows between the base 1 and the infiltration frame 601, and the method of generating the magnetic attraction between the infiltration frame 601 and the pressing magnetic plate 1003 is needed to be more, for example, the infiltration frame 601 is made of metal iron, or iron objects are arranged at corresponding positions of the infiltration frame 601, the method is simpler, the method of generating the magnetic attraction is not limited, the method is not shown, the method is more repeated, and the method of generating the magnetic attraction is more frequently used, and the pressing sponge 1003 can contact the bottom of the concrete piece.
Referring to fig. 1 to 12, an intelligent beam farm automatic spray method suitable for the above automatic spray equipment,
s1, placing a concrete piece on a placing plate 5, spraying the concrete piece through a spray header 3, accumulating sprayed water in a balance infiltration assembly 6, and starting the balance infiltration assembly 6 to lift upwards to enable water of the balance infiltration assembly 6 to infiltrate the periphery and the bottom of the concrete piece;
s2, water after spraying flows onto the balance infiltration assembly 6, water is accumulated in the balance infiltration assembly 6 to a standard value and then flows between the balance infiltration assembly 6 and the base 1 through the water discharge assembly 7, and is pumped into the balance water supplementing assembly 4 through the water suction pump 8, the water inflow in the balance water supplementing assembly 4 is regulated through the water on the water suction pump 8 in the balance water supplementing assembly 4, the water pumped by the water suction pump 8 is smaller, the water inflow of the balance water supplementing assembly 4 is larger, meanwhile, the balance infiltration assembly 6 can detect the liquid level height after the concrete piece is infiltrated, and the infiltration time is prolonged when the concrete piece is infiltrated next time;
s3, after infiltration is finished, the balance infiltration assembly 6 is reset, the lamination assembly 9 controls the hanging time of the lamination assembly 9 at the bottom of the concrete part according to the water quantity in the balance infiltration assembly 6, water is supplemented to the bottom of the concrete part through the water storage assembly 10 on the lamination assembly 9, and the wetting time of the bottom of the water storage assembly 10 is prolonged.
Working principle: placing the concrete part to be maintained on two placing plates 5, then spraying water to the concrete part by a spray header 3 under the action of a water pump to enable the upper surface of the concrete part to be wet, collecting the sprayed water in a soaking frame 601 after the spraying is finished, releasing the water in the soaking frame 601 between the soaking frame 601 and a base 1 through a water draining component 7 after the water is accumulated to a standard height, starting an electric push rod 602 after the water is released, lifting the soaking frame 601, placing the water draining component 7 in a closed state in the process, completely soaking the periphery and the bottom of the concrete part placed on the placing plates 5, closing the electric push rod 602 after a certain time, resetting the soaking frame 601, starting a water sucking pump 8 in the soaking process, pressing the water pump flowing between the soaking frame 601 and the base 1 into a water supplementing tank 401, and continuously raising the liquid level in the water supplementing tank 401 along with the water supplement, the position of the detecting floating plate 403 is also raised continuously, if the top surface of the concrete member has pores or even cracks in curing, the more the concrete member absorbs water, the lower the liquid level in the water replenishing tank 401 is compared with the normal state, i.e. the state that the concrete member has no problem in curing, at this time, the detecting floating plate 403 is at the lower position, i.e. the distance between the detecting floating plate 403 and the position of the fixing plate 402 is reduced, at this time, the detecting floating plate 403 drives the rotating rod 406 to rotate under the pulling action of gravity, and because the winding directions of the first winding rope 407 and the second winding rope 408 are opposite, i.e. anticlockwise direction or clockwise direction, when one end of the first winding rope 407 is displaced downwards, the other end of the second winding rope 408 is released for a longer length, the distance between the blocking plate 410 and the blocking floating plate 404 is increased continuously due to the release of the second winding rope 408, when water enters the water supplementing tank 401 through the water inlet pipe 405, the water pressure can push the magnetic ring 415 outwards, the magnetic ring 415 can suck the magnetic moving plate 411 outwards through the magnetic attraction, the magnetic moving plate 411 can fix the two ends of the rotating rod 406 through the clamping plate, the position of the blocking floating plate 404 can be increased continuously along with the continuous rising of the liquid level, the rising action of the blocking floating plate 404 can drive the middle part of the second winding rope 408 to be increased continuously due to the fact that the rotating rod 406 is fixed by the clamping plate of the magnetic moving plate 411, the blocking plate 410 can be increased continuously under the driving action of the second winding rope 408 until the water inlet pipe 405 is lifted up and down of the blocking plate 410, the water inlet pipe 405 stops to enter the water supplementing tank 401, the water can be sucked through detecting the matching of components such as the floating plate 403 and the blocking floating plate 404, the water inlet quantity in the water supplementing tank 401 can be controlled according to the continuous rising of the liquid level, the water sucking quantity of the concrete piece is increased, the water spraying speed of the water spraying device is increased more times through the water supplementing head 3, and the water spraying speed is increased more times, and the water spraying speed is increased to the top surface of the water spraying device is maintained more than 3.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; these modifications or substitutions do not depart from the essence of the corresponding technical solutions from the protection scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The intelligent beam field automatic spraying equipment comprises a base (1) and a top plate (2) fixedly installed at the top of the base (1), wherein a spray header (3) and a balance water supplementing assembly (4) are fixedly connected to the bottom and the top of the top plate (2) respectively, and the spray header (3) and the balance water supplementing assembly (4) are mutually communicated, and the intelligent beam field automatic spraying equipment is characterized in that the spray header (3) is uniformly distributed at the bottom of the top plate (2);
wherein, two place board (5) fixed mounting in base (1), fixed mounting has balanced infiltration subassembly (6) in base (1), balanced infiltration subassembly (6) are including electric putter (602) of fixed mounting at base (1) top, electric putter (602) top fixed mounting has infiltration frame (601), install in infiltration frame (601) drainage subassembly (7), balanced moisturizing subassembly (4) are including fixed mounting in moisturizing case (401) of placing roof (2) top, install in moisturizing case (401) with the water pump of shower head (3) intercommunication, the top fixed mounting of base (1) has water suction pump (8), water suction pump (8) are located between infiltration frame (601) and base (1) through water pipe and moisturizing case (401) intercommunication, water inlet pipe (405) and external connection are installed in the curb plate of moisturizing case (401), fixed mounting has water supply tank (401) fixed mounting board (406) at the top, winding rope (408) are installed through torsion spring (402) and are connected with one second winding rope (406) in the fixed connection, winding rope (406) is installed through torsion spring (402), the winding directions of first winding rope (407) and second winding rope (408) are opposite, the bottom fixedly connected with of first winding rope (407) detects floating plate (403), jam floating plate (404) have been placed at the top of fixed plate (402), horizontal fixed mounting has dead lever (409) in the jam floating plate (404), the top of dead lever (409) and fixedly connected with jam plate (410) are walked around to the one end of second winding rope (408), the inside lateral wall fixed mounting of moisturizing case (401) has two spacing (416), jam plate (410) slidable mounting is in two spacing (416).
2. The intelligent beam field automatic spraying equipment according to claim 1, wherein an extension spring (412) is fixedly connected to the side wall of the fixed plate (402), a magnetic moving plate (411) is fixedly connected to the outer end of the extension spring (412), two ends of the rotating rod (406) are rectangular structures, clamping plates are arranged at positions, corresponding to two ends of the rotating rod (406), of the magnetic moving plate (411), two fixing rings (413) are fixedly arranged in the water inlet pipe (405), an extension spring (414) is fixedly connected to the fixing ring (413) far away from the fixed plate (402), a magnetic ring (415) is fixedly connected to one end of the extension spring (414), and magnetic attraction force can be generated on the magnetic moving plate (411) by the magnetic ring (415).
3. The intelligent beam farm automatic spraying equipment according to claim 2, wherein the water draining assembly (7) comprises a water draining groove (701) formed in a soaking frame (601), a perforated plate (702) is horizontally and fixedly arranged in the water draining groove (701), a high-position blocking plate (707) is arranged at the top of the perforated plate (702), a water level floating plate (703) is fixedly connected to the top of the high-position blocking plate (707) through a connecting rod, a return spring (704) is fixedly arranged at the bottom of the soaking frame (601), a magnetic plate (705) is fixedly connected to the bottom of the return spring (704), a low-position blocking plate (706) is fixedly connected to the top of the magnetic plate (705), the low-position blocking plates (706) are in one-to-one correspondence with the water draining groove (701), and the magnetic plate (705) generates magnetism to the base (1).
4. The intelligent beam farm automatic spraying equipment according to claim 1, wherein the balance infiltration assembly (6) further comprises a liquid level sensor (603) embedded in the infiltration frame (601), and the liquid level sensor (603) is electrically connected with the electric push rod (602).
5. The intelligent beam farm automatic spraying device according to claim 4, wherein the top of the immersion frame (601) is provided with a fitting assembly (9), the fitting assembly (9) is provided with a water storage assembly (10), the fitting assembly (9) comprises a fitting frame (901) and four elastic air bags (911) fixedly connected with the fitting frame (901), the fitting frame (901) is arranged on the immersion frame (601), and the four elastic air bags (911) extend towards the middle.
6. The intelligent beam farm automatic spraying equipment according to claim 5, wherein the attaching assembly (9) further comprises four pressure change grooves (902) and four pressure transfer grooves (905) which are formed in the attaching frame (901), the pressure change grooves (902) and the pressure transfer grooves (905) are in one-to-one correspondence with the elastic air bags (911), balance springs (903) are fixedly mounted in the pressure change grooves (902), a water pressure floating plate (904) is fixedly mounted at the top of the balance springs (903), the water pressure floating plate (904) slides in the pressure change grooves (902), a piston plate (906) is slidably mounted in the pressure transfer grooves (905), an air cylinder (907) is fixedly connected between the bottom walls of the piston plate (906) and the pressure transfer grooves (905), an air pipe (908) is connected between the air cylinder (907) and the pressure change grooves (902), and a communication pipe (908) is mounted between the pressure transfer grooves (905) and the elastic air bags (911).
7. The intelligent beam farm automatic spraying equipment according to claim 6, wherein the water storage assembly (10) comprises a water storage bottom plate (1001) placed at the top of the attaching frame (901), the water storage bottom plate (1001) is of a cavity structure, the surrounding side plates are elastic, a plurality of pressing magnetic plates (1003) are installed in the top space of the water storage bottom plate (1001) in an embedded mode, water storage sponge (1002) is fixedly installed in the water storage bottom plate (1001), and the pressing magnetic plates (1003) generate magnetic attraction to the impregnating frame (601).
8. An intelligent beam farm automatic spraying method suitable for the automatic spraying equipment according to any one of the above claims 5-7, characterized in that,
s1, placing a concrete part on a placing plate (5), spraying the concrete part through a spray header (3), accumulating sprayed water in a balance infiltration assembly (6), and starting the balance infiltration assembly (6) to lift upwards to enable water of the balance infiltration assembly (6) to infiltrate the periphery and the bottom of the concrete part;
s2, water after spraying flows onto the balance infiltration assembly (6), the water is accumulated in the balance infiltration assembly (6) to a standard value and then flows between the balance infiltration assembly (6) and the base (1) through the water discharge assembly (7), the water is pumped into the balance water supplementing assembly (4) through the water suction pump (8), the water inflow in the balance water supplementing assembly (4) is regulated through the water on the water suction pump (8) in the balance water supplementing assembly (4), the water inflow of the balance water supplementing assembly (4) is increased as the water pumped by the water suction pump (8) is reduced, meanwhile, the balance infiltration assembly (6) can detect the liquid level after the concrete piece is infiltrated, and the infiltration time is prolonged when the concrete piece is infiltrated next time;
s3, after infiltration is finished, resetting the balance infiltration assembly (6), controlling the hanging time of the lamination assembly (9) at the bottom of the concrete part according to the water quantity in the balance infiltration assembly (6) by the lamination assembly (9), supplementing water to the bottom of the concrete part through the water storage assembly (10) on the lamination assembly (9), and prolonging the wetting time of the bottom of the water storage assembly (10).
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| CN117226971B (en) * | 2023-11-14 | 2024-01-26 | 湖南固力工程新材料有限责任公司 | Pouring die for large-volume reinforced concrete segment prefabricated component |
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| CN106863563B (en) * | 2016-12-28 | 2018-12-14 | 宁波市新海建设工程材料测试有限公司 | Concrete sample curing room and its humidity regulation method |
| CN107775786B (en) * | 2017-12-04 | 2023-11-17 | 中国三冶集团有限公司 | Automatic spraying health preserving system and spraying method |
| CN112065079A (en) * | 2020-09-23 | 2020-12-11 | 新疆冶金建设(集团)有限责任公司 | A spray set for curing concrete |
| CN112502456B (en) * | 2020-11-23 | 2022-02-25 | 郑州铁路职业技术学院 | Concrete building sprays curing means |
| CN114274334B (en) * | 2021-11-18 | 2024-02-13 | 中铁二十四局集团安徽工程有限公司 | Continuous beam spraying maintenance system |
| CN114953139B (en) * | 2022-04-24 | 2023-12-05 | 安徽省交控工业化建造有限公司 | Intelligent beam field automatic spraying facility |
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