CN111469259A - Prefabricated part spraying maintenance system and maintenance method - Google Patents
Prefabricated part spraying maintenance system and maintenance method Download PDFInfo
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- CN111469259A CN111469259A CN202010412861.6A CN202010412861A CN111469259A CN 111469259 A CN111469259 A CN 111469259A CN 202010412861 A CN202010412861 A CN 202010412861A CN 111469259 A CN111469259 A CN 111469259A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/247—Controlling the humidity during curing, setting or hardening
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a prefabricated part spraying maintenance system and a maintenance method, wherein the spraying maintenance system comprises a spraying assembly, a water supply system and a control part, wherein the spraying assembly is arranged above a prefabricated part and is connected with the water supply system to obtain a water source for spraying maintenance; the spraying assembly comprises a combined nozzle, a spraying branch pipe and a spraying main pipe, the spraying main pipe is connected with a water supply system, the spraying branch pipe is connected with the spraying main pipe, and the combined nozzle is arranged on the spraying branch pipe. The spraying maintenance system and the maintenance method for the prefabricated part, provided by the invention, have the advantages that the structure is reasonable, the operation is convenient, the spraying maintenance parameters are controlled through the temperature and humidity detection module and the image acquisition module, the spraying according to the requirement is realized, the wettability of the surface of the prefabricated part is effectively ensured, the maintenance quality of the prefabricated part is improved, the cracks on the surface of concrete are avoided, and the strength of the prefabricated part is ensured.
Description
Technical Field
The invention belongs to the technical field of building engineering, and relates to a prefabricated part spraying maintenance system and a maintenance method.
Background
In highway construction, prefabricated part construction is an indispensable part, and the strength and durability of prefabricated parts are the key of prefabricated construction quality control.
Concrete material selection, stirring and pouring are main factors influencing the early-stage quality of the prefabricated member, and later-stage maintenance is particularly important for improving the concrete strength. According to the past construction experience, the traditional manual watering maintenance effect is not ideal, most of the concrete members are not in a wet state all the time in the maintenance period according to the standard requirement, and the phenomenon of concrete surface shrinkage cracks is easy to occur, so that the concrete strength cannot meet the design requirement.
Therefore, it is necessary to design a spraying maintenance system and a maintenance method for prefabricated parts to solve the existing technical problems.
Disclosure of Invention
The invention aims to solve at least part of technical problems in the prior art to a certain extent, and provides a prefabricated part spraying maintenance system and a prefabricated part spraying maintenance method, which are reasonable in structure and convenient and fast to operate, spray maintenance parameters are controlled through a temperature and humidity detection module and an image acquisition module, spraying is realized according to needs, the wettability of the surface of a prefabricated part is effectively ensured, the maintenance quality of the prefabricated part is improved, cracks on the surface of concrete are avoided, and the strength of the prefabricated part is ensured.
In order to solve the technical problem, the prefabricated part spraying maintenance system provided by the invention comprises a spraying assembly, a water supply system and a control part, wherein the spraying assembly is arranged above the prefabricated part and is connected with the water supply system to obtain a water source for spraying maintenance; the spraying assembly comprises a combined nozzle, a spraying branch pipe and a spraying main pipe, the spraying main pipe is connected with a water supply system, the spraying branch pipe is connected with the spraying main pipe, and the combined nozzle is arranged on the spraying branch pipe.
Preferably, the spraying assembly further comprises an image acquisition module which is arranged at the combined nozzle and is in signal connection with the control part.
Preferably, the image acquisition module acquires the wetting data of the surface of the prefabricated part in real time and transmits the wetting data to the control part, and the control part optimizes the spraying maintenance parameters according to the wetting data of the surface of the prefabricated part.
Preferably, the prefabricated part spraying maintenance system further comprises a temperature and humidity detection module which is arranged close to the prefabricated part to be sprayed to detect the temperature and humidity of the spraying maintenance site.
Preferably, the temperature and humidity detection module is in signal connection with the control part, the control part stores a spraying maintenance parameter database, and the control part optimizes the spraying maintenance parameters according to the detection result of the temperature and humidity detection module.
Preferably, the combined nozzle comprises a nozzle body, a plurality of water inlets and a plurality of water outlets, and the water outlets are vertically or obliquely arranged on the upper surface of the nozzle body.
Preferably, the water supply system comprises a water feeder, a water storage tank and a sedimentation tank, the sedimentation tank is connected with the water storage tank through a pipeline, the water storage tank is connected with the water feeder through a pipeline, and the water feeder is connected with the spraying assembly through a pipeline.
Preferably, the curing water sprayed by the spraying assembly is conveyed to the sedimentation tank through blind ditches and intercepting ditches, the blind ditches are arranged on two sides of the prefabricated part in parallel, and the intercepting ditches are arranged perpendicular to the blind ditches.
Preferably, the prefabricated part spray maintenance system further comprises a support assembly for supporting the spray assembly, the support assembly comprises a side support and a top support, the side support comprises a vertical rod and a supporting rod, the supporting rod is connected with the vertical rod in parallel in a cross mode through a movable hinge, and the spray trunk pipe is arranged along the side support; the top support is arranged at the top of the side support, and the spray branch pipe is arranged along the top support.
Meanwhile, the invention also discloses a spraying maintenance method of the prefabricated part, which comprises the following steps:
s1, setting the prefabricated parts in different areas, and setting up a spraying maintenance system according to the arrangement of the prefabricated parts;
s2, the control part controls the flow of the spray assembly according to the spray maintenance parameters;
s3, the control part optimizes the spraying maintenance parameters according to the detection result of the temperature and humidity detection module;
and S4, the control part optimizes the spraying maintenance parameters according to the detection result of the image acquisition module.
The invention has the beneficial effects that:
the spraying maintenance system and the maintenance method for the prefabricated parts are suitable for spraying maintenance of the prefabricated parts such as the prefabricated beams, the kerbs, the ditch cover plates and the like, reasonable in structure and convenient and fast to operate, spraying maintenance parameters are controlled through the temperature and humidity detection module and the image acquisition module, spraying is achieved according to needs, wettability of the surfaces of the prefabricated parts is effectively guaranteed, maintenance quality of the prefabricated parts is improved, cracks on the surfaces of concrete are avoided, and strength of the prefabricated parts is guaranteed.
Drawings
The above advantages of the present invention will become more apparent and more readily appreciated from the detailed description set forth below when taken in conjunction with the drawings, which are intended to be illustrative, not limiting, of the invention and in which:
FIG. 1 is a schematic structural diagram of a prefabricated component spray curing system according to the present invention;
FIG. 2 is a side view of the precast element spray maintenance system shown in FIG. 1;
FIG. 3 is a schematic structural view of the composite showerhead of the present invention;
FIG. 4 is a schematic view of the water supply system of the present invention;
FIG. 5 is a schematic block diagram of a water supply system of the present invention;
FIG. 6 is a schematic diagram of the connection between the image acquisition module and the temperature/humidity detection module and the control unit according to the present invention;
FIG. 7 is a flow chart of a spray curing method for prefabricated parts according to the present invention;
FIG. 8 is a flow chart of another embodiment of the spray curing method for prefabricated parts according to the present invention.
In the drawings, the reference numerals denote the following components:
10. a spray assembly; 11. a combined nozzle; 111. a nozzle body; 112. a water inlet; 113. a water outlet; 12. spraying branch pipes; 13. spraying a main pipe; 14. an image acquisition module; 20. prefabricating a component; 30. a water supply system; 31. a water supply device; 32. a reservoir; 33. a sedimentation tank; 34. blind ditches; 35. intercepting a ditch; 40. a temperature and humidity detection module; 50. a support assembly; 51. a lateral support; 511. a vertical rod; 512. a strut; 52. and (4) supporting the top.
Detailed Description
Fig. 1 to 8 are related schematic diagrams of a prefabricated part spray curing system and a curing method according to the present application, and the present invention will be described in detail below with reference to specific embodiments and accompanying drawings.
The examples described herein are specific embodiments of the present invention, are intended to be illustrative and exemplary in nature, and are not to be construed as limiting the scope of the invention. In addition to the embodiments described herein, those skilled in the art will be able to employ other technical solutions which are obvious based on the disclosure of the claims and the specification of the present application, and these technical solutions include technical solutions which make any obvious replacement or modification for the embodiments described herein.
The drawings in the present specification are schematic views to assist in explaining the concept of the present invention, and schematically show the shapes of respective portions and their mutual relationships. It is noted that the drawings are not necessarily to the same scale so as to clearly illustrate the structures of the various elements of the embodiments of the invention. Like reference numerals are used to denote like parts.
The structural schematic diagram of the prefabricated part spraying maintenance system disclosed by the invention is as shown in fig. 1, the prefabricated part spraying maintenance system comprises a spraying assembly 10 which is arranged above a prefabricated part 20, the spraying assembly 10 is connected with a water supply system 30 to obtain a water source for spraying maintenance, and a control part is in signal connection with the spraying assembly 10 to control spraying maintenance parameters of the prefabricated part. In the invention, the spraying maintenance parameters comprise but are not limited to spraying time, spraying fluid speed and spraying waiting time, and the control part optimizes and adjusts the spraying maintenance parameters according to the maintenance condition of the prefabricated part.
The spray assembly 10 comprises a combined spray head 11, a spray branch pipe 12 and a spray main pipe 13, as shown in fig. 1, the spray main pipe 13 is connected with a water supply system 30, the spray branch pipe 12 is connected with the spray main pipe 13, and the combined spray head 11 is arranged on the spray branch pipe 12.
As an embodiment of the present invention, the prefabricated part spray maintenance system further comprises a support assembly 50 for supporting the spray assembly 10, the support assembly 50 comprises a side support 51 and a top support 52, as shown in fig. 1 and 2, the side support 51 comprises a vertical rod 511 and a supporting rod 512, the supporting rod 512 is connected to the vertical rod 511 in parallel in a crossed manner by a movable hinge, and the spray trunk 13 is arranged along the side support 51; the top support 512 is disposed on top of the side supports 51, and the shower header 12 is disposed along the top support 52. As an aspect of the embodiment, the distance between the vertical rods 511 between adjacent side supports 51 is adjustable, that is, the width of the side supports 51 can be flexibly adjusted by the vertical rods 511 according to the needs of the spraying maintenance site, and a proper operation space is reserved between adjacent prefabricated components 20, so as to improve the convenience of spraying maintenance of the prefabricated components.
As an embodiment of the invention, the support assemblies 50 are arranged at two ends of the prefabricated part 20, the top supports 52 are vertically arranged at the tops of the side supports 51, that is, the top supports 51 are arranged in parallel along the length direction of the prefabricated part 20, and the spray branch pipes 12 are fixed along the top supports 51, so that the combined spray heads 11 on the spray branch pipes 12 are opposite to the prefabricated part 20 for spray maintenance.
As one aspect of this embodiment, the top support 52 has a circular arch-shaped cross section, and a protective net is disposed on the top surface of the circular arch, and the protective net has a sun-screening function, and can block direct sunlight, slow down volatilization of curing water sprayed on the surface of the prefabricated part, improve the wetting effect of the curing water on the prefabricated part, and ensure the quality of spraying and curing.
As an embodiment of the present invention, the spray assembly 10 further includes an image collecting module 14 disposed at the combined nozzle 11 and connected to the control part through signals, as shown in fig. 3, the combined nozzle 11 includes a nozzle body 111, a water inlet 112 and a plurality of water outlets 113, and the water outlets 113 are vertically or obliquely disposed on the upper surface of the nozzle body 111. The image collecting module 14 is disposed on the upper surface of the nozzle body 111 to collect wetting data of the surface of the prefabricated part 20 in real time with the straight prefabricated part 20.
In one aspect of this embodiment, the number of the water outlets 113 is multiple, and the water outlets 113 may be disposed perpendicular to the upper surface of the nozzle body 111 or inclined to the upper surface of the nozzle body 111, and the water outlets 113 are controlled by independent throttle valves, so that the control part may independently adjust the flow rate of each water outlet 113 to flexibly control the spraying maintenance parameters.
In the invention, the image acquisition module 14 can be a CCD or a CMOS, the image acquisition module 14 acquires the wetting data of the surface of the prefabricated part in real time and transmits the wetting data to the control part, and the control part optimizes the spraying maintenance parameters according to the wetting data of the surface of the prefabricated part. The image acquisition module 14 acquires the wetting condition of the surface of the prefabricated part in real time and prejudges the time of complete disappearance of the surface of the prefabricated part, and in order to ensure that the surface of the prefabricated part is always in a wetting state, the control part needs to start the spraying assembly 10 in advance for a period of time.
The prefabricated part spraying maintenance system further comprises a temperature and humidity detection module 40 which is arranged close to the prefabricated part to be sprayed to detect the temperature and humidity of the spraying maintenance site.
As an embodiment of the present invention, the temperature and humidity detection module 40 is in signal connection with the control part, as shown in fig. 6, the control part stores a spraying maintenance parameter database, and the control part optimizes the spraying maintenance parameters according to the detection result of the temperature and humidity detection module 40. The temperature and humidity data side of the spraying field reflects the volatilization speed of the surface moisture of the prefabricated part, and the spraying maintenance parameter database stored in the control part is established according to the relation, for example, when the temperature is 28 ℃ and the humidity is 20% RH, the flow rate of the spraying assembly 10 is 50ml/min, the spraying maintenance time is 30S, and the spraying interval time is 10S. The control part calls the spraying maintenance parameters according to the detection result of the temperature and humidity detection module 40 so as to reasonably maintain the prefabricated part.
Fig. 4 is a schematic view related to the water supply system of the present invention, wherein the water supply system 30 includes a water supplier 31, a reservoir 32, and a settling tank 33, the settling tank 33 is connected to the reservoir 32 through a pipeline, the reservoir 32 is connected to the water supplier 31 through a pipeline, and the water supplier 31 is connected to the shower assembly 10 through a pipeline.
As an embodiment of the present invention, the curing water sprayed from the spray assembly 10 is delivered to the settling tank 33 through the blind ditches 34 and the intercepting ditches 35, the blind ditches 34 are disposed at both sides thereof in parallel to the prefabricated parts 20, and the intercepting ditches 35 are disposed perpendicular to the blind ditches 34. In one aspect of this embodiment, the blind ditch 34 is formed from one end of the prefabricated part 20 to the other end of the prefabricated part 20, the height of the blind ditch 34 is lower near the end of the intercepting ditch 35, so as to improve the collecting capability of the sprayed curing water after use, and the sprayed curing water flows higher than the intercepting ditch 35 under the action of gravity. The water source is collected to the intercepting ditches 35 by the blind ditches 34, the intercepting ditches 35 convey the water source to the sedimentation tank 33, the sedimentation tank 33 can be located in a place with a low terrain, and the sedimentation tank 33 is mainly used for purifying the used spray maintenance water so as to be recycled, the water consumption of the spray maintenance is saved, and the construction cost is controlled.
Fig. 5 is a schematic block diagram of the water supply system of the present invention, and in some embodiments, water supply 31 is a towerless water supply that delivers spray maintenance water to the spray assembly based on a water pressure set by the control. When the number of the prefabricated parts is increased or reduced, the towerless water feeder can automatically adjust the water pressure to a set water pressure, and when the control part stops maintenance, the towerless water feeder can automatically stop working; when the intelligent control system is started, the towerless water feeder can automatically start to work.
In some embodiments, the tankless water supply has a water capacity of 2.5m3, and the submersible pump in the reservoir 32 automatically starts to operate when the water level drops to a specified level, adds water to the tankless water supply, and stops adding water when the water level of the water supply 31 rises to a specified level. When the water level in the reservoir 32 is lowered to a predetermined level, the water pump in the sedimentation tank 33 is started, the purified and precipitated water starts to be conveyed into the reservoir 32, and the water pump is automatically stopped when the water level in the reservoir 32 is raised to the predetermined level.
As an embodiment of the present invention, a soft water pipe having a diameter of 32mm is used for the shower main pipe 13, and a hot melt pipe having a diameter of 50mm is used for the shower branch pipe 12. Firstly, a reservoir 32 with the length, width and height of 10m, 5m and 1m is manufactured at a higher place of the terrain, intercepting ditches 35 are manufactured at the periphery and the downstream of the lower terrain of the prefabricated terrain, a blind ditch 34 is arranged at the boundary of each spraying maintenance area in parallel, broken stones are arranged inside the blind ditch 34, and the blind ditch 34 is connected with the intercepting ditches 35 at the two sides, so that the drainage efficiency of the terrain is improved. A50 m 3-sized sedimentation basin 33 is excavated next to the downstream berm 35. The accumulated water on the ground is conveyed to the sedimentation tank 33 through the intercepting ditch 35, and a water pump is arranged in the sedimentation tank 33 and connected with the water storage tank 32 to form a water path circulation, as shown in fig. 4.
The invention adopts full-period and full-wetting state spraying, avoids 'flood irrigation', realizes 'spraying according to requirements', effectively saves water for spraying maintenance, and realizes intellectualization of spraying maintenance. Meanwhile, the labor intensity is reduced, and the labor cost is saved.
Meanwhile, the invention also discloses a spraying maintenance method of the prefabricated part, which has a flow chart as shown in fig. 7 and comprises the following steps:
s1, setting the prefabricated parts 20 in a partition mode, and setting up a spraying maintenance system according to the arrangement of the prefabricated parts 20;
specifically, according to the maintenance period of the prefabricated parts, the prefabricated parts can be divided into a plurality of areas, such as 7 areas, the prefabricated parts produced every 7 days are placed in 7 different maintenance areas, one-to-one maintenance is realized, the maintenance conditions of the prefabricated parts are clearly distinguished, and the situation that the prefabricated parts on different production dates are mixed together due to busy prefabrication work or careless construction personnel is avoided, so that the maintenance time of the prefabricated parts cannot be determined, and potential quality hazards are left.
When the prefabricated part spraying maintenance system is set up, the support assemblies 50 are generally set up at the two ends of the prefabricated part according to the development of the arrangement positions of the prefabricated part according to local conditions, and the water supply system 30 is set up in a spraying maintenance site.
S2, the control part controls the flow of the spray assembly 10 according to the spray maintenance parameters;
specifically, according to the detection result of the temperature and humidity detection module 40, the maintenance parameters are adjusted, and full-wetting spray maintenance is carried out. For example, 7 curing areas are areas 1 to 7, each area prefabricated part needs 30S from a spraying curing state to an all-round and full-wet state, the 7 areas are 210S, the time from the full-wet state to the surface moisture of the prefabricated part is 300S, namely after the curing system sprays the 7 areas, the curing system needs to wait for 120S, and the next stage of spraying curing is carried out after the surface moisture of the area part 1 is slightly dry.
S3, the control part optimizes the spraying maintenance parameters according to the detection result of the temperature and humidity detection module 40;
specifically, temperature and humidity detection module 40 sets up the maintenance place that sprays at prefabricated component, closes on the prefabricated component setting to the humiture in maintenance place is sprayed in accurate acquisition. The detection result of the temperature and humidity detection module 40 is transmitted to the control part in real time, and the control part adjusts the spraying maintenance parameters according to the detection result.
And S4, the control part optimizes the spraying maintenance parameters according to the detection result of the image acquisition module 14.
Specifically, the image acquisition module 14 can detect the wetting state of the surface of the prefabricated part in real time, and the control part adjusts the spraying maintenance parameters according to the wetting state, so that full-period full-wetting spraying is realized on the premise of saving water.
In some embodiments, the prefabricated parts may also be subjected to spray curing by the following spray curing method, which is a flowchart, as shown in fig. 8, and includes the following steps:
s10, setting up a spray curing system for the prefabricated part to be spray cured;
s20, the control part presets the spraying maintenance parameters of the prefabricated parts according to the detection result of the temperature and humidity detection module 40;
and S30, the control part optimizes the spraying maintenance parameters according to the detection result of the image acquisition module 14 to realize full-wetting spraying.
Compared with the defects and shortcomings of the prior art, the spraying maintenance system and the maintenance method for the prefabricated parts are suitable for spraying maintenance of the prefabricated parts such as the prefabricated beams, the kerbs, the ditch cover plates and the like, reasonable in structure and convenient and fast to operate, spraying maintenance parameters are controlled through the temperature and humidity detection module and the image acquisition module, spraying is achieved according to needs, wettability of the surfaces of the prefabricated parts is effectively guaranteed, maintenance quality of the prefabricated parts is improved, cracks on the surfaces of concrete are avoided, and strength of the prefabricated parts is guaranteed.
The present invention is not limited to the above embodiments, and any other products in various forms can be obtained by the teaching of the present invention, but any changes in the shape or structure thereof, which are the same as or similar to the technical solutions of the present invention, fall within the protection scope of the present invention.
Claims (10)
1. A prefabricated part spraying maintenance system is characterized by comprising a spraying assembly, a control part and a spraying assembly, wherein the spraying assembly is arranged above a prefabricated part and is connected with a water supply system to obtain a water source for spraying maintenance; the spraying assembly comprises a combined nozzle, a spraying branch pipe and a spraying main pipe, the spraying main pipe is connected with a water supply system, the spraying branch pipe is connected with the spraying main pipe, and the combined nozzle is arranged on the spraying branch pipe.
2. The precast member spraying maintenance system according to claim 1, wherein the spraying assembly further comprises an image acquisition module disposed at the combined nozzle and in signal connection with the control part.
3. The precast element spraying maintenance system according to claim 2, wherein the image acquisition module acquires wetting data of the surface of the precast element in real time and transmits the wetting data to the control part, and the control part optimizes spraying maintenance parameters according to the wetting data of the surface of the precast element.
4. The precast element spraying maintenance system according to claim 1, further comprising a temperature and humidity detection module disposed adjacent to the precast element to be sprayed to detect temperature and humidity of the spraying maintenance site.
5. The precast element spraying maintenance system according to claim 4, wherein the temperature and humidity detection module is in signal connection with the control part, the control part stores a spraying maintenance parameter database, and the control part optimizes the spraying maintenance parameters according to the detection result of the temperature and humidity detection module.
6. The prefabricated component spray maintenance system of claim 1, wherein the combined nozzle comprises a nozzle body, a water inlet and a plurality of water outlets, and the water outlets are vertically or obliquely arranged on the upper surface of the nozzle body.
7. The prefabricated part spray maintenance system of claim 1, wherein the water supply system comprises a water supplier, a water reservoir and a sedimentation tank, the sedimentation tank is connected with the water reservoir through a pipeline, the water reservoir is connected with the water supplier through a pipeline, and the water supplier is connected with the spray assembly through a pipeline.
8. A prefabricated part spray maintenance system according to claim 7, wherein the maintenance water sprayed from the spray assembly is delivered to the sedimentation tank through blind ditches arranged on both sides of the prefabricated part in parallel and intercepting ditches arranged perpendicular to the blind ditches.
9. The precast member spraying maintenance system according to claim 1, further comprising a support assembly for supporting the spraying assembly, wherein the support assembly comprises a side support and a top support, the side support comprises vertical bars and supporting bars, the supporting bars are connected with the vertical bars in parallel through movable hinges and cross-connected, and the spraying trunk pipes are arranged along the side support; the top support is arranged at the top of the side support, and the spray branch pipe is arranged along the top support.
10. The spraying maintenance method of the prefabricated part is characterized by comprising the following steps of:
s1, setting the prefabricated parts in different areas, and setting up a spraying maintenance system according to the arrangement of the prefabricated parts;
s2, the control part controls the flow of the spray assembly according to the spray maintenance parameters;
s3, the control part optimizes the spraying maintenance parameters according to the detection result of the temperature and humidity detection module;
and S4, the control part optimizes the spraying maintenance parameters according to the detection result of the image acquisition module.
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