CN106891429A - A kind of long-distance intelligent formula concrete prefabricated element curing system - Google Patents
A kind of long-distance intelligent formula concrete prefabricated element curing system Download PDFInfo
- Publication number
- CN106891429A CN106891429A CN201710137795.4A CN201710137795A CN106891429A CN 106891429 A CN106891429 A CN 106891429A CN 201710137795 A CN201710137795 A CN 201710137795A CN 106891429 A CN106891429 A CN 106891429A
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- CN
- China
- Prior art keywords
- curing system
- concrete prefabricated
- prefabricated element
- data acquisition
- control device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
Abstract
A kind of long-distance intelligent formula concrete prefabricated element curing system, including intelligent monitor system and curing system, wherein intelligent monitor system include main supervising device, distributed data acquisition and control device, wireless data transceiving device and some Temperature Humidity Sensors；Curing system is made up of scalable skeleton, insulation canvas, temperature control heating water storage device and flusher.Curing system of the present invention, labor strength can be reduced, improve concrete prefabricated element maintenance efficiency, the striking time of concrete component can be accelerated, and can effectively reduce the risk that the defects such as crack occurs in concrete prefabricated element, concrete durability is significantly improved, with huge economic and social benefit.
Description
Technical field
The present invention is a kind of long-distance intelligent formula concrete prefabricated element curing system, is mainly used in the concrete prefabricated structure in field
The maintenance of part.
Background technology
In the wild in engineering construction, the maintenance of concrete prefabricated element is commonly present problems with：In harsh construction environment bar
Under part, such as when constructing cold season, it is difficult to ensure that the temperature conditionss required for concrete curing, scene uses the materials such as straw screen or mat
Material be incubated, its insulated curing effect often it is difficult to ensure that, easily cause the accidents resulting from poor quality of projects such as hidden danger of quality and construction delay；
For another example when hot and dry season is constructed, concrete hydrating heat release is often more concentrated, and the easy evaporation loss of surface moisture,
Therefore concrete prefabricated element easily because internal-external temperature difference is excessive or surface moisture evaporation it is too fast to cause component surface to occur a large amount of
Contraction or thermal cracking, cause percent defective higher.Current most of field condition concrete prefabricated element maintenance methods are adopted
The mode manually sprinkled water is carried out, and on the one hand the maintenance quality of artificial watering varies with each individual, and cannot accomplish round-the-clock implementation；
And manually watering mode is generally not provided with the supervising device of water temperature, easily occur because of maintenance water temperature and concrete surface temperature difference mistake
The artificial quality accident such as big cracking.
The content of the invention
It is an object of the invention to provide a kind of long-distance intelligent formula concrete prefabricated element curing system, it is to avoid nourishment's
Many disadvantages, improve maintenance management efficiency, can effectively reduce concrete prefabricated element and the defects such as crack occur, improve concrete resistance to
Long property, it is cost-effective, with huge economic benefit.
The present invention realizes above-mentioned purpose by such technical scheme：
A kind of long-distance intelligent formula concrete prefabricated element curing system, the invention is characterised in that：By intelligent monitor system and
Curing system is constituted, and wherein intelligent monitor system is received by main supervising device, distributed data acquisition and control device, wireless data
Transmitting apparatus and Temperature Humidity Sensor are constituted；Curing system is by building scalable skeleton, laying outside concrete prefabricated element
Insulation canvas on scalable skeleton, the temperature control heating water storage device being located at outside concrete prefabricated element and flusher group
Into；
Wherein, Temperature Humidity Sensor is embedded in concrete prefabricated element inside or is suspended on the scalable skeleton of curing system
On, and with distributed data acquisition and control device wired connection；Distributed data acquisition and control device are received with wireless data
Transmitting apparatus use wired connection, and the data that distributed data acquisition and control device are gathered are wirelessly transmitted into main supervising device
On.
Main supervising device of the present invention and distributed data acquisition and control device by display module, data acquisition and
Processing module, and associated control procedures composition；Main supervising device monitoring multiple is by distributed data acquisition and control device control
The curing system of system.
The humiture data message that distributed data acquisition of the present invention and control device are collected according to Temperature Humidity Sensor,
Control is located at the start and stop of the water temperature and temperature control heating water storage device in the temperature control heating water storage device outside concrete prefabricated element；
It is located at the temperature control heating water storage device outside concrete prefabricated element and passes through pipeline and the sprinkling for being arranged in prefabricated components outer surface
Device is connected, while being multiple prefabricated components sprinkling water smokes.
Scalable skeleton of the present invention use telescopic metallic framework, scalable skeleton bottom be provided with universal wheel and
Fixing bolt, for moving and fixing curing system；Scalable skeleton is provided with fastener, for realizing and other scalable skeletons
Quick connection, with adapt to different length component and fast construction relative closure care environments.
Insulation canvas of the present invention is integrally wrapped up and is connected on scalable skeleton, plays insulation, moisturizing, waterproof work
With.
Humiture in curing system and inside and outside concrete prefabricated element is changed into telecommunications by Temperature Humidity Sensor of the present invention
Number, distributed data acquisition and control device are transferred to, and humiture electric signal transmission are arrived by wireless data transceiving device
Main supervising device；When the humiture in fog room is less than critical value, or temperature difference between inside and outside concrete more than default critical value, point
The control of cloth data acquisition and control device be located at water temperature in the temperature control heating water storage device outside concrete prefabricated element and
The start and stop of temperature control heating water storage device, and then the humiture in curing system is adjusted, so as to realize intellectual concrete prefabricated structure
The maintenance of part.
The Intelligent remote monitoring system be by Temperature Humidity Sensor by inside concrete prefabricated element in curing system,
Humiture in surface and fog room changes into electric signal, transmits to distributed data acquisition and control device；Each is distributed
The data that data acquisition and control device will be gathered pass through wireless data transceiving device by humiture electric signal transmission to main monitoring
Device.When the temperature difference in concrete prefabricated element internal-external temperature difference, concrete prefabricated element surface and fog room in curing system surpasses
When crossing critical value, distributed data acquisition and control device are adjusted by opening or closing temperature control heating water storage device and flusher
Humiture in section curing system, realizes the maintenance of long-distance intelligent formula concrete prefabricated element.
The scalable skeleton is scalable, moveable metallic framework, and framework beam is provided with hanger, is easy to support during removal
The entirety for protecting skeleton is hung, and universal wheel and fixing bolt are installed in bottom, be easy to it is mobile and fixed, and can pre- windproof, rain etc. from
Right factor and artificial destruction.
The insulation canvas integrally wraps up skeleton, and insulation canvas can be in centre folder insulation cotton blanket, also dependent on season, temperature
The suitable canvas of the selection such as degree, sunshine, the canvas of the strong area selection heat insulation and transmission of such as sunshine, reduction need to heat the electricity of consumption
Energy.
The temperature control heating water storage device as needed can heat water, and water is sprayed onto into concrete structure by flusher
On part, and sprinkling water smoke is carried out for multiple prefabricated components by connecting pipe simultaneously.
The beneficial effects of the invention are as follows, by using this curing system, the dismounting time of concrete blinding can be shortened, improve
Template is had enough to meet the need and service efficiency, improves concrete prefabricated element maintenance management efficiency, and can effectively reduce concrete prefabricated structure
There is crack in part, rate of reducing the number of rejects and seconds, cost-effective, with huge economic benefit.
Brief description of the drawings
The invention will be further described below in conjunction with the accompanying drawings：
Fig. 1 is long-distance intelligent formula concrete prefabricated element curing system schematic perspective view of the present invention；
Fig. 2 is long-distance intelligent formula concrete prefabricated element curing system medium-long range intelligence control system schematic diagram of the present invention；
Fig. 3 is that long-distance intelligent formula concrete prefabricated element curing system temperature control heating water storage device of the present invention arranges signal
Figure.
Specific embodiment
As shown in Figure 1, Figure 2 and Figure 3, a kind of long-distance intelligent formula concrete prefabricated element curing system, feature of present invention exists
In：It is made up of intelligent monitor system and curing system, wherein intelligent monitor system is by main supervising device 1, distributed data acquisition
Constituted with control device 2, wireless data transceiving device 3 and Temperature Humidity Sensor 4；Curing system is by building in concrete prefabricated structure
Scalable skeleton 5, the insulation canvas 6 being laid on scalable skeleton 5 outside part, the temperature being located at outside concrete prefabricated element
Control heating water storage device 7 and flusher 8 are constituted；
Wherein, Temperature Humidity Sensor 4 is embedded in concrete prefabricated element inside or is suspended on the scalable bone of curing system
On frame 5, and with distributed data acquisition and the wired connection of control device 2；Distributed data acquisition and control device 2 with without line number
Wired connection is used according to R-T unit 3, the data that distributed data acquisition and control device 2 are gathered are wirelessly transmitted to main monitoring
On device 1.
Main supervising device 1 of the present invention and distributed data acquisition and control device 2 are by display module, data acquisition
And processing module, and associated control procedures composition；Main supervising device 1 monitors multiple by distributed data acquisition and control device
The curing system of 2 controls.
The warm and humid degrees of data letter that distributed data acquisition of the present invention and control device 2 are collected according to Temperature Humidity Sensor 4
Breath, control is located at water temperature in the temperature control heating water storage device 7 outside concrete prefabricated element and temperature control heating water storage device 7
Start and stop；The temperature control heating water storage device 7 outside concrete prefabricated element is located to pass through pipeline and be arranged in prefabricated components outer surface
Flusher 8 connect, while being multiple prefabricated components sprinkling water smokes.
Scalable skeleton 5 of the present invention uses telescopic metallic framework, and the bottom of scalable skeleton 5 is provided with universal wheel
And fixing bolt, for moving and fixing curing system；Scalable skeleton 5 is provided with fastener, scalable with other for realizing
The quick connection of skeleton 5, to adapt to the component of different length and the care environments of fast construction relative closure.
Insulation canvas 6 of the present invention is overall to be wrapped up and is connected on scalable skeleton 5, plays insulation, moisturizing, waterproof work
With.
Humiture in curing system and inside and outside concrete prefabricated element is changed into telecommunications by Temperature Humidity Sensor of the present invention 4
Number, it is transferred to distributed data acquisition and control device 2, and by wireless data transceiving device 3 by humiture electric signal transmission
To main supervising device 1；When the humiture in fog room is less than critical value, or temperature difference between inside and outside concrete exceedes default critical value
When, water temperature and temperature control heating water storage device 7 in distributed data acquisition and the control temperature control heating of control device 2 water storage device 7
Start and stop, and then the humiture in live curing system is adjusted, so as to realize the maintenance of intellectual concrete prefabricated element.
In embodiment
1st, the size size according to concrete prefabricated element determines curing means size, processes scalable first
Skeleton 5, skeleton width is more than prefabricated components width, and arc skeleton is connected integral by longitudinal direction using metal tube, and bottom installs ten thousand
To wheel and fixing bolt, skeleton is integrally wrapped up with significantly insulation canvas 6, and system will be conserved using artificial move mode or crane
System is moved to and maintenance work is carried out on prefabricated components.
2nd, Temperature Humidity Sensor 4 is by the temperature inside concrete prefabricated element in live curing system, in surface and fog room
Humidity changes into electric signal, by humiture electric signal transmission to distributed data acquisition and control device 2 then distributed by each
The data of collection are transferred to main supervising device 1 by data acquisition and control device 2 by wireless data transceiving device 3.
3rd, when the temperature in concrete prefabricated element internal-external temperature difference, concrete prefabricated element surface and fog room in curing system
When difference exceedes critical value, distributed data acquisition and control device 2 control temperature control heating water storage device 7, and curing water is heated to
Preset temperature, and water is sprayed to concrete prefabricated element by solarization by flusher 8；When concrete prefabricated element in curing system
When the temperature difference in internal-external temperature difference, concrete prefabricated element surface and fog room is down to setting, distributed data acquisition and control
Device 2 will close temperature control heating water storage device 7；When concrete prefabricated element inside and outside temperature is close with indoor temperature and temperature mistake
Gao Shi, distributed data acquisition and control device 2 will open temperature control heating water storage device 7, reduce the temperature of curing water, by spray
Spill device 8 to shine onto concrete prefabricated element water spray, accelerate concrete prefabricated element temperature drop, improve maintenance efficiency.It is main
Supervising device 1 monitors each distributed data acquisition and control device 2, realizes that long-distance intelligent formula concrete is pre- by setting program
The maintenance of component processed.
4th, after a concrete component internal-external temperature difference and curing time meet curing time requirement, using manual type or
Be moved to curing system on another group of prefabricated components and conserved by crane.
Remote intelligent control system and curing system are combined together, a kind of new curing system is constituted, coagulation is improved
Native prefabricated components conserve efficiency, reduce workman's workload, are effectively reduced concrete prefabricated element and the defects such as crack occur, save
Cost.
Claims (5)
1. a kind of long-distance intelligent formula concrete prefabricated element curing system, it is characterised in that：It is by intelligent monitor system and maintenance
System is constituted, and wherein intelligent monitor system is received by main supervising device (1), distributed data acquisition and control device (2), wireless data
Transmitting apparatus (3) and Temperature Humidity Sensor (4) are constituted；Curing system is by building the scalable skeleton outside concrete prefabricated element
(5) the insulation canvas (6), being laid on scalable skeleton (5), the temperature control heating water storage dress being located at outside concrete prefabricated element
Put (7) and flusher (8) composition；
Wherein, Temperature Humidity Sensor (4) is embedded in concrete prefabricated element inside or is suspended on the scalable skeleton of curing system
(5) on, and with distributed data acquisition and control device (2) wired connection；Distributed data acquisition and control device (2) and nothing
Line data source and sink (3) uses wired connection, the data wireless transmission that distributed data acquisition and control device (2) are gathered
Onto main supervising device (1).
2. long-distance intelligent formula concrete prefabricated element curing system according to claim 1, it is characterised in that：The main prison
Control device (1) and distributed data acquisition and control device (2) are by display module, data acquisition and processing (DAP) module, Yi Jixiang
Close control program composition；The main multiple maintenance systems controlled by distributed data acquisition and control device (2) of supervising device (1) monitoring
System.
3. long-distance intelligent formula concrete prefabricated element curing system according to claim 1, it is characterised in that：Distributed number
According to the humiture data message that collection and control device (2) are collected according to Temperature Humidity Sensor (4), it is pre- that control is located at concrete
The start and stop of water temperature and temperature control heating water storage device (7) in the temperature control heating water storage device (7) of member exterior processed；It is located at concrete
Temperature control heating water storage device (7) outside prefabricated components is by pipeline and the flusher (8) for being arranged in prefabricated components outer surface
Connection, while being multiple prefabricated components sprinkling water smokes.
4. long-distance intelligent formula concrete prefabricated element curing system according to claim 1, it is characterised in that：It is described to stretch
Contracting skeleton (5) uses telescopic metallic framework, and scalable skeleton (5) bottom is provided with universal wheel and fixing bolt, for moving
Dynamic and fixed curing system；Scalable skeleton (5) is provided with fastener, for realizing connecting with the quick of other scalable skeletons (5)
Connect, to adapt to the component of different length and the care environments of fast construction relative closure.
5. long-distance intelligent formula concrete prefabricated element curing system according to claim 1, it is characterised in that：The insulation
Canvas (6) is integrally wrapped up and is connected on scalable skeleton (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710137795.4A CN106891429A (en) | 2017-03-09 | 2017-03-09 | A kind of long-distance intelligent formula concrete prefabricated element curing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710137795.4A CN106891429A (en) | 2017-03-09 | 2017-03-09 | A kind of long-distance intelligent formula concrete prefabricated element curing system |
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| Publication Number | Publication Date |
|---|---|
| CN106891429A true CN106891429A (en) | 2017-06-27 |
Family
ID=59185851
Family Applications (1)
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|---|---|---|---|
| CN201710137795.4A Pending CN106891429A (en) | 2017-03-09 | 2017-03-09 | A kind of long-distance intelligent formula concrete prefabricated element curing system |
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Cited By (10)
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| CN108643185A (en) * | 2018-05-28 | 2018-10-12 | 山西六建集团有限公司 | A kind of mass concrete temperature control system |
| CN109782825A (en) * | 2018-12-31 | 2019-05-21 | 上海城建预制构件有限公司 | A kind of concrete structure member crevices control method |
| CN109853975A (en) * | 2019-03-13 | 2019-06-07 | 上海建工五建集团有限公司 | The maintenance regulating device and its application method of mass concrete component |
| CN110258207A (en) * | 2019-07-01 | 2019-09-20 | 中铁七局集团有限公司 | A kind of maintenance of equipment for double-block ballastless track bed board |
| CN110774427A (en) * | 2019-10-11 | 2020-02-11 | 卓银杰 | Water-saving intelligent control's precast concrete spare manufacturing installation |
| CN111469259A (en) * | 2020-05-15 | 2020-07-31 | 广东冠粤路桥有限公司 | Prefabricated part spraying maintenance system and maintenance method |
| CN111906900A (en) * | 2020-08-13 | 2020-11-10 | 广东博智林机器人有限公司 | Preparation method of standard section of bench formwork, long formwork table and laminated slab |
| CN112663975A (en) * | 2020-12-11 | 2021-04-16 | 中电建路桥集团有限公司 | Intelligent maintenance system and maintenance method for mass concrete |
| CN114800817A (en) * | 2022-04-19 | 2022-07-29 | 国网山东省电力公司建设公司 | Portable concrete maintenance factory building |
| CN114961305A (en) * | 2022-06-23 | 2022-08-30 | 上海宝冶集团有限公司 | Intelligent concrete curing means |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108643185A (en) * | 2018-05-28 | 2018-10-12 | 山西六建集团有限公司 | A kind of mass concrete temperature control system |
| CN109782825A (en) * | 2018-12-31 | 2019-05-21 | 上海城建预制构件有限公司 | A kind of concrete structure member crevices control method |
| CN109782825B (en) * | 2018-12-31 | 2021-12-14 | 上海城建预制构件有限公司 | Concrete member crack control method |
| CN109853975A (en) * | 2019-03-13 | 2019-06-07 | 上海建工五建集团有限公司 | The maintenance regulating device and its application method of mass concrete component |
| CN110258207A (en) * | 2019-07-01 | 2019-09-20 | 中铁七局集团有限公司 | A kind of maintenance of equipment for double-block ballastless track bed board |
| CN110774427A (en) * | 2019-10-11 | 2020-02-11 | 卓银杰 | Water-saving intelligent control's precast concrete spare manufacturing installation |
| CN110774427B (en) * | 2019-10-11 | 2021-08-17 | 杭州钱神商品混凝土有限公司 | Water-saving intelligent control's precast concrete spare manufacturing installation |
| CN111469259A (en) * | 2020-05-15 | 2020-07-31 | 广东冠粤路桥有限公司 | Prefabricated part spraying maintenance system and maintenance method |
| CN111906900A (en) * | 2020-08-13 | 2020-11-10 | 广东博智林机器人有限公司 | Preparation method of standard section of bench formwork, long formwork table and laminated slab |
| CN112663975A (en) * | 2020-12-11 | 2021-04-16 | 中电建路桥集团有限公司 | Intelligent maintenance system and maintenance method for mass concrete |
| CN114800817A (en) * | 2022-04-19 | 2022-07-29 | 国网山东省电力公司建设公司 | Portable concrete maintenance factory building |
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Application publication date: 20170627 |