CN207769900U - A kind of hammer mill - Google Patents
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- CN207769900U CN207769900U CN201721748331.9U CN201721748331U CN207769900U CN 207769900 U CN207769900 U CN 207769900U CN 201721748331 U CN201721748331 U CN 201721748331U CN 207769900 U CN207769900 U CN 207769900U
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Abstract
Description
技术领域technical field
本实用新型属于破碎机领域,特别是涉及一种锤式破碎机。The utility model belongs to the field of crushers, in particular to a hammer crusher.
背景技术Background technique
锤式破碎机适用于在水泥、化工、电力、冶金等工业部门破碎中等硬度的物料,如石灰石、炉渣、焦碳、煤等物料的中碎和细碎作业。传统的锤式破碎机主要包括电动机、主轴转盘、破碎机构、破碎腔体以及料斗,用来破碎矿物的破碎机构位于破碎腔体中且固定于主轴转盘上,在电动机的带动下,破碎机构在破碎腔体内高速旋转。物料自上部料斗的给料口进入破碎腔内,受到破碎机构的打击、冲击、剪切、研磨作用而粉碎。传统破碎机的锤头安装在转子上,转子的高速转动带动锤头转动并摆动,当物料从给料口进入到破碎腔体内后,高速转动的锤头击打物料,物料获取动能后,从高速旋转的锤头冲向固定在破碎机机壳内的破碎板上,然后大于篦条孔尺寸的物料阻留在破碎腔体内继续受到锤头的打击和研磨,直到破碎至所需的粒度,最后通过篦条排出机外。但是在破碎过程中难免会遇到湿度过大、硬度不一的情况,这样就可能造成以下的问题:1、目前,现有破碎腔内的破碎板一般呈长板状,且其上部高出锤头一定距离,因此该部分不在锤头的活动范围之内,当湿度较大的物料被锤头击打后会有可能落到破碎板的上半部分,易粘连在上面,长此以往会越积越多,造成物料的利用率不高,且当加入其它性质的物料时,容易造成产品混样,导致产品品质降低。2、在传统破碎机的破碎腔中,篦条与机体安装在一起,不能活动,当硬度较大且破碎后粒度仍较大的物料处在锤头与篦条中间时,受挤压作用,物料可能会卡在篦条孔内,且湿度较大的物料可能会堵塞篦条,造成停机。The hammer crusher is suitable for crushing medium-hard materials in industrial sectors such as cement, chemical industry, electric power, and metallurgy, such as secondary and fine crushing of limestone, slag, coke, coal, etc. The traditional hammer crusher mainly includes a motor, a main shaft turntable, a crushing mechanism, a crushing chamber and a hopper. The crushing mechanism used to crush minerals is located in the crushing chamber and fixed on the main shaft turntable. Driven by the motor, the crushing mechanism The crushing cavity rotates at high speed. The material enters the crushing cavity from the feeding port of the upper hopper, and is crushed by the impact, impact, shearing and grinding of the crushing mechanism. The hammer head of the traditional crusher is installed on the rotor. The high-speed rotation of the rotor drives the hammer head to rotate and swing. When the material enters the crushing chamber from the feeding port, the high-speed rotating hammer head hits the material. The high-speed rotating hammer head rushes to the crushing plate fixed in the crusher casing, and then the material larger than the size of the grate hole is retained in the crushing cavity and continues to be hit and ground by the hammer head until it is crushed to the required particle size. Finally, it is discharged out of the machine through the grate. However, it is inevitable to encounter excessive humidity and different hardness during the crushing process, which may cause the following problems: 1. At present, the crushing plate in the existing crushing cavity is generally in the shape of a long plate, and its upper part is higher than There is a certain distance from the hammer head, so this part is not within the range of the hammer head. When the material with high humidity is hit by the hammer head, it may fall to the upper part of the crushing plate, and it is easy to stick to it. If things go on like this, it will accumulate more and more The more it is, the lower the utilization rate of the material will be, and when other materials are added, it will easily cause product mixing, resulting in a decrease in product quality. 2. In the crushing chamber of the traditional crusher, the grate is installed together with the body and cannot move. When the material with high hardness and large particle size after crushing is in the middle of the hammer and the grate, it will be squeezed. Material can get stuck in the grate holes, and wet material can clog the grate, causing downtime.
发明内容Contents of the invention
本实用新型的目的在于克服现有破碎机存在的缺陷,提供一种能充分破碎物料,还可有效改善物料粘连问题的锤式破碎机,该破碎机大大提高了生产能力和产品质量。The purpose of the utility model is to overcome the defects of existing crushers and provide a hammer crusher that can fully crush materials and effectively improve the problem of material adhesion. The crusher greatly improves production capacity and product quality.
本实用新型的目的及解决其技术问题是采用以下技术方案来实现。依据本实用新型提出的一种锤式破碎机,包括机壳,该机壳顶部设有给料口。机壳内设有弧形破碎板以及弧形篦条,该弧形破碎板沿圆周方向上开设若干道凹槽,该弧形篦条与机壳弹性连接,所述弧形破碎板与弧形篦条之间围绕形成破碎腔体,该破碎腔体与给料口连通且下方设有料斗;所述破碎腔体内设有破碎机构,该破碎机构包括转子,该转子上设有若干锤头,该锤头顶部设为与所述凹槽相匹配的凸棱。The purpose of this utility model and its technical solution are to adopt the following technical solutions to achieve. A hammer crusher proposed according to the utility model includes a casing, and a feeding port is arranged on the top of the casing. The casing is provided with an arc-shaped crushing plate and an arc-shaped grate. The arc-shaped crushing plate is provided with several grooves along the circumferential direction. The arc-shaped grate is elastically connected with the casing. The arc-shaped crushing plate and the arc-shaped A crushing cavity is formed between the grates, which communicates with the feeding port and has a hopper below; a crushing mechanism is provided in the crushing cavity, and the crushing mechanism includes a rotor, and the rotor is provided with several hammerheads. The top of the hammerhead is set as a rib matching the groove.
进一步的,弧形篦条的上表面高度低于凹槽槽底的高度。Further, the height of the upper surface of the arc-shaped grate is lower than the height of the bottom of the groove.
进一步的,弧形破碎板上开设两道凹槽。Further, two grooves are provided on the curved crushing plate.
进一步的,转子上固设有四个锤头。Further, four hammerheads are fixed on the rotor.
进一步的,转子沿圆周方向上均匀开设若干个盲槽,所述锤头的底部置于盲槽内部并通过销轴固定。Further, several blind slots are uniformly opened in the rotor along the circumferential direction, and the bottom of the hammer head is placed inside the blind slots and fixed by pin shafts.
进一步的,料斗底部设有滑轮。Further, pulleys are provided at the bottom of the hopper.
进一步的,弧形篦条的两端与机壳底部通过弹簧减震器连接,且该弹簧减震器顶部与弧形篦条焊接、底部与机壳固接。Further, both ends of the arc-shaped grate are connected to the bottom of the casing through a spring shock absorber, and the top of the spring shock absorber is welded to the arc-shaped grate, and the bottom is fixed to the casing.
借由上述技术方案,本实用新型提出的锤式破碎机与现有技术相比至少具备以下有益效果:By means of the above technical solution, compared with the prior art, the hammer crusher proposed by the utility model has at least the following beneficial effects:
1、本实用新型的破碎板呈圆弧形,而篦条也呈圆弧形,则该弧形破碎板和弧形篦条之间围绕形成了一个圆形的破碎腔体。这种结构的破碎腔体能可以让未完全破碎的物料一直在破碎器体内运动直至被完全破碎,提高了物料的破碎质量。1. The crushing plate of the utility model is arc-shaped, and the grate is also arc-shaped, and a circular crushing cavity is formed between the arc-shaped crushing plate and the arc-shaped grate. The crushing chamber of this structure can keep the incompletely crushed materials moving in the crusher body until they are completely crushed, which improves the crushing quality of the materials.
2、本实用新型的弧形破碎板上开设若干道凹槽,而锤头上又设置了与该凹槽配合的凸棱。在锤头高速旋转时可以有效刮擦破碎板,两者相互配合从而实现了物料的充分破碎,也可避免湿料粘连在弧形破碎板上。2. Several grooves are provided on the arc-shaped crushing plate of the utility model, and convex ribs matching the grooves are arranged on the hammer head. When the hammer head rotates at high speed, it can effectively scrape the crushing plate, and the two cooperate with each other to realize the full crushing of the material, and also prevent the wet material from sticking to the curved crushing plate.
3、本实用新型的弧形篦条两端与机壳弹性连接,当物料运动至弧形篦条时,若篦条漏料不畅或遇到未被完全破碎(破碎后粒度大于篦条孔径)的物料时,篦条可以向下运动;在弹簧减震器的弹力作用下,篦条又会向上弹起恢复至原来的腔型,在这一上一下的振动过程中,可以抖动弧形篦条上的物料,使粒径符合要求的物料顺利穿过弧形篦条并从出料口排出,避免了湿料在篦条处的积累和粘连以及粒径较大的物料卡在篦条孔内。3. The two ends of the arc-shaped grate of the utility model are elastically connected to the casing. When the material moves to the arc-shaped grate, if the grate leaks poorly or is not completely broken (the particle size after crushing is larger than the aperture of the grate) ) material, the grate can move downward; under the elastic force of the spring shock absorber, the grate will bounce up and return to the original cavity shape, and the arc can be shaken during the up and down vibration The material on the grate allows the material with the required particle size to pass through the arc-shaped grate smoothly and is discharged from the discharge port, avoiding the accumulation and adhesion of wet material at the grate and the material with larger particle size being stuck on the grate inside the hole.
上述说明仅是本实用新型技术方案的概述,为了能更清楚了解本实用新型的技术手段,而可依照说明书的内容予以实施,并且为让本实用新型的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the utility model. In order to understand the technical means of the utility model more clearly, it can be implemented according to the contents of the specification, and in order to make the above and other purposes, features and advantages of the utility model better It is obvious and easy to understand. The preferred embodiments are specifically cited below, together with the accompanying drawings, and detailed descriptions are as follows.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型中弧形破碎板的结构示意图。Fig. 2 is a schematic structural view of the curved crushing plate of the present invention.
具体实施方式Detailed ways
为更进一步阐述本实用新型为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本实用新型提出的一种锤式破碎机其具体实施方式、结构、特征及其功效,详细说明如后。In order to further explain the technical means and effects of the utility model to achieve the intended purpose of the invention, the specific implementation, structure, Features and their functions are described in detail below.
请参阅图1至图2,本实用新型的一种锤式破碎机,包括机壳1,该机壳1顶部设有给料口11。机壳1内设有弧形破碎板2以及弧形篦条3,该弧形破碎板2沿圆周方向上开设若干道凹槽21,该弧形篦条3与机壳1弹性连接,弧形破碎板2与弧形篦条3之间围绕形成了一个破碎腔体。如图1,弧形篦条3的两端与弧形破碎板2的端部贴合。破碎腔体与给料口11连通且下方设有料斗12,较佳的,该料斗12具体设置在弧形篦条3的正下方。破碎腔体内设有破碎机构,该破碎机构包括转子5,该转子5上设有若干个锤头6,该锤头6顶部设为与所述凹槽21相匹配的凸棱61。Please refer to FIG. 1 to FIG. 2 , a hammer crusher of the present invention includes a casing 1 , and a feeding port 11 is provided on the top of the casing 1 . The casing 1 is provided with an arc-shaped crushing plate 2 and an arc-shaped grate 3. The arc-shaped crushing plate 2 is provided with several grooves 21 along the circumferential direction. The arc-shaped grate 3 is elastically connected with the casing 1, and the arc A crushing cavity is formed around the crushing plate 2 and the arc-shaped grate bar 3 . As shown in Fig. 1, the two ends of the arc-shaped grate bar 3 are attached to the ends of the arc-shaped crushing plate 2. The crushing cavity communicates with the feeding port 11 and a hopper 12 is arranged below. Preferably, the hopper 12 is specifically arranged directly below the arc-shaped grate bar 3 . A crushing mechanism is provided in the crushing chamber, and the crushing mechanism includes a rotor 5, on which several hammerheads 6 are arranged, and the top of the hammerheads 6 is set as a rib 61 matching the groove 21.
较佳的,弧形篦条3的上表面高度低于凹槽21槽底的高度。这样,可以避免锤头6在旋转至弧形篦条3时,锤头6的顶部撞击到弧形篦条3,从而保障破碎机稳定运行。Preferably, the height of the upper surface of the arc-shaped grate bar 3 is lower than the height of the bottom of the groove 21 . In this way, it can be avoided that when the hammer head 6 rotates to the arc-shaped grate bar 3, the top of the hammer head 6 hits the arc-shaped grate bar 3, thereby ensuring the stable operation of the crusher.
较佳的,弧形破碎板2上开设两道凹槽21。对应的,锤头6的顶部设为与两道凹槽相适配的两个凸棱61。Preferably, two grooves 21 are provided on the arc-shaped crushing plate 2 . Correspondingly, the top of the hammer head 6 is set as two ribs 61 matching the two grooves.
较佳的,转子5上固设有四个锤头6,以提高破碎效率。Preferably, four hammerheads 6 are fixed on the rotor 5 to improve crushing efficiency.
较佳的,为了防止锤头6在高速旋转时沿转子5的圆周方向上发生窜动或者锤头6在其本身的轴向上产生窜动,本实用新型在转子5的圆周方向上均匀开设若干盲槽,然后将锤头6底部置于该盲槽内,并用销轴固定,使锤头6与转子5不会发生相对位移。Preferably, in order to prevent the hammer head 6 from moving along the circumferential direction of the rotor 5 or the hammer head 6 from moving in its own axial direction when rotating at high speed, the utility model evenly opens the rotor 5 in the circumferential direction. A number of blind slots, and then place the bottom of the tup 6 in the blind slot, and fix it with a pin so that the tup 6 and the rotor 5 will not be displaced relative to each other.
较佳的,料斗12底部设有滑轮121。物料落入料斗12内,便于将料斗12拉出并取出破碎好的物料。Preferably, a pulley 121 is provided at the bottom of the hopper 12 . The materials fall into the hopper 12, which is convenient to pull out the hopper 12 and take out the crushed materials.
较佳的,弧形篦条3两端与机壳1底部通过弹簧减震器4连接,且该弹簧减震器4顶部与弧形篦条3焊接、底部与机壳1固接。本实用新型所采用的弹簧减震器为摩托车、电动车或者自行车常用的用于减震的弹性部件,其工作原理和结构属于现有技术,其仅能在弹簧轴向(如图1则为竖直方向上)上压缩或者反弹复位,且复位速度快。因此弧形篦条在弹簧弹力的作用下仅能实现竖直方向上位移,而不会出现向两侧进行偏移压缩或者复位的情况。Preferably, both ends of the arc-shaped grate bar 3 are connected to the bottom of the casing 1 through a spring shock absorber 4 , and the top of the spring shock absorber 4 is welded to the arc-shaped grate bar 3 , and the bottom is fixed to the casing 1 . The spring shock absorber that the utility model adopts is the elastic component commonly used for shock absorption of motorcycle, electric vehicle or bicycle, and its working principle and structure belong to prior art, and it can only be in the axial direction of spring (as shown in Fig. 1 It is compression or rebound reset in the vertical direction), and the reset speed is fast. Therefore, under the action of the spring force, the arc-shaped grate bar can only realize displacement in the vertical direction, and there will be no deviation, compression or reset to both sides.
本实用新型工作原理如下所述:The working principle of the utility model is as follows:
工作时,转子5在电动机主轴的带动下高速旋转,进而与转子5固接的锤头6高速旋转。物料从给料口11进入破碎腔体内并受到高速旋转的锤头6冲击后实现初次破碎,被初次破碎的物料从锤头6处获得动能并高速冲向弧形破碎板2,实现二次破碎。而锤头6的凸棱61与弧形破碎板2的凹槽21相互配合,可以对物料进一步的进行剪切、挤压、研磨,最终实现物料的充分破碎。符合要求的物料穿过弧形篦条3落入料斗12,而不合格物料则继续被反复破碎,直至符合要求。When working, the rotor 5 rotates at a high speed driven by the main shaft of the motor, and then the hammer head 6 fixedly connected with the rotor 5 rotates at a high speed. The material enters the crushing cavity from the feeding port 11 and is impacted by the high-speed rotating hammer head 6 to achieve primary crushing. The primary crushed material obtains kinetic energy from the hammer head 6 and rushes to the arc-shaped crushing plate 2 at high speed to achieve secondary crushing. . The ribs 61 of the hammer head 6 cooperate with the grooves 21 of the arc-shaped crushing plate 2 to further shear, extrude and grind the material, and finally achieve full crushing of the material. Materials that meet the requirements fall into the hopper 12 through the arc-shaped grate bar 3, while unqualified materials continue to be crushed repeatedly until they meet the requirements.
在上述的破碎过程中,如果遇到弧形篦条3漏料不畅、或者遇到粒径大于篦条孔径的物料时,该物料会对弧形篦条3产生一个向下的挤压力,弧形篦条3则在一定范围内下移,在弹簧减震器4的弹簧弹力作用下弧形篦条3又会向上弹起恢复至原来破碎腔体的腔型,在这一上一下的振动过程中,可以抖动弧形篦条3上的物料,使粒径符合要求的物料顺利穿过弧形篦条3并从出料口12排出,避免了湿料在弧形篦条3处的积累或粘连,以及粒径较大的物料卡在弧形篦条3的篦条孔内。In the above-mentioned crushing process, if the arc-shaped grate 3 has poor material leakage, or encounters a material whose particle size is larger than the aperture of the grate, the material will exert a downward extrusion force on the arc-shaped grate 3 , the arc-shaped grate bar 3 moves down within a certain range, and under the action of the spring force of the spring shock absorber 4, the arc-shaped grate bar 3 will bounce up and return to the cavity shape of the original crushing cavity. During the vibration process, the material on the arc-shaped grate 3 can be shaken, so that the material with a particle size meeting the requirements can pass through the arc-shaped grate 3 smoothly and be discharged from the discharge port 12, avoiding the wet material on the arc-shaped grate 3 Accumulation or adhesion, and materials with larger particle size are stuck in the grate hole of the arc grate 3.
以上所述,仅是本实用新型的较佳实施例而已,任何熟悉本专业的技术人员在不脱离本实用新型技术方案范围内,依据本实用新型的技术实质对以上实施例所做的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the present utility model, and any skilled person familiar with the profession will not depart from the scope of the technical solution of the present utility model, and any simple changes made to the above embodiments according to the technical essence of the present utility model Amendments, equivalent changes and modifications all still belong to the scope of the technical solution of the present utility model.
Claims (7)
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| CN201721748331.9U CN207769900U (en) | 2017-12-14 | 2017-12-14 | A kind of hammer mill |
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|---|---|
| CN (1) | CN207769900U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109046589A (en) * | 2018-09-11 | 2018-12-21 | 四川省红利达尾矿综合利用有限公司 | A kind of environment-friendly type sand shaker |
| CN110813437A (en) * | 2019-11-18 | 2020-02-21 | 大冶市环宇钙业科技有限公司 | Heavy hammer crusher |
| CN114950642A (en) * | 2022-05-11 | 2022-08-30 | 无锡市华牧机械有限公司 | Water drop type fine pulverizer |
-
2017
- 2017-12-14 CN CN201721748331.9U patent/CN207769900U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109046589A (en) * | 2018-09-11 | 2018-12-21 | 四川省红利达尾矿综合利用有限公司 | A kind of environment-friendly type sand shaker |
| CN109046589B (en) * | 2018-09-11 | 2024-04-16 | 四川绿矿环保科技有限公司 | Environment-friendly sanding machine |
| CN110813437A (en) * | 2019-11-18 | 2020-02-21 | 大冶市环宇钙业科技有限公司 | Heavy hammer crusher |
| CN114950642A (en) * | 2022-05-11 | 2022-08-30 | 无锡市华牧机械有限公司 | Water drop type fine pulverizer |
| CN114950642B (en) * | 2022-05-11 | 2023-09-12 | 无锡市华牧机械有限公司 | Water drop type fine pulverizer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180828 Termination date: 20181214 |