CN207651943U - Long harness automatic pipe lining machine - Google Patents
Long harness automatic pipe lining machine Download PDFInfo
- Publication number
- CN207651943U CN207651943U CN201820070367.4U CN201820070367U CN207651943U CN 207651943 U CN207651943 U CN 207651943U CN 201820070367 U CN201820070367 U CN 201820070367U CN 207651943 U CN207651943 U CN 207651943U
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- CN
- China
- Prior art keywords
- threaded shaft
- casing
- pipe lining
- clamping device
- poling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a kind of long harness automatic pipe lining machines, table surface is divided into the comparable poling area of length and threading area, threaded shaft is arranged along table surface length direction among the table top in poling area, guide rail is arranged along table surface length direction, clamping device carries out clamping to casing and is moved back and forth along guide rail, casing is set in threaded shaft or harness, the movement of clamping device is controlled by controller.Working region is divided into poling area and threading area by the utility model, it is used as intermediary by threaded shaft, first casing is set in threaded shaft in poling area, then casing is set on harness in threading area, clamping device is automatically clamped the casing in the areas Liang Ge, moves, and poling function is automatically performed the work of poling and threading, realize the operation of mechanization, keep work more convenient, saves manually-operated time and efforts, improve work efficiency.
Description
Technical field
The utility model is related to harness production and processing equipment, especially a kind of long harness automatic tube-penetrating of new-energy automobile
Machine.
Background technology
Automobile cable generally requires to be arranged casing on harness, and casing can be convenient for harness by multi beam electric wire Unified Set
Arrangement and cabling, and harness and external environment are completely cut off, harness electric leakage and extraneous ring are prevented in special use environment
Border extends the service life of harness to adverse effects such as the burn into destructions of harness.A kind of method when carrying out line pencil casing at present
It is directly to disclose harness from one into sending constantly into until be pierced by from other end；The method that traction can also be used, first will traction
One end restrict across casing, the traction rope other end makes connector with harness one end, then pulls traction rope, take harness out of from casing,
Complete casing.The above method is time-consuming and laborious by artificial hand operation, and working efficiency is extremely low；If connector can not play well, pulling
During be easy to loosen, secondary must do over again.With the research and development application of new-energy automobile, especially in Large Electric car
In, the trend of pipe with small pipe diameter, long length is presented in automobile cable, and line length is up to 15 meters so that and the difficulty of line pencil casing greatly increases,
Traditional artificial threading method can not complete the job requirement of casing.
Utility model content
The applicant for the above-mentioned prior art present in artificial casing working efficiency it is low, it is difficult to be suitable for pipe with small pipe diameter and
The shortcomings of long length requires, provides a kind of long harness automatic pipe lining machine reasonable for structure, can significantly improve poling working efficiency,
The casing of a variety of calibers and length suitable for new-energy automobile.
Technical solution used by the utility model is as follows：
A kind of long harness automatic pipe lining machine, table surface are divided into the comparable poling area of length and threading area, threaded shaft edge
Table surface length direction is arranged among the table top in poling area, and guide rail is arranged along table surface length direction, clamping
Mechanism carries out clamping to casing and is moved back and forth along guide rail, casing is set in threaded shaft or harness, by controller to clamping
The movement of mechanism is controlled.
As a further improvement of the above technical scheme：
Clamping device includes that mounting base, telescopic arm, clamping hand and door frame shaped frame, mounting base lower end are fixed on drive chain
On, door frame shaped frame bottom end connects mounting base, and telescopic arm setting is in door frame shaped frame facet, and telescopic arm is towards threaded shaft and company
Clamping hand is connect, telescopic cylinder is equipped in telescopic arm.
Table surface edge is equipped with several right angle racks along its length, and right angle rack free end connecting cross beam is horizontal
Beam is equipped with several pulleys, and electric wire or tracheae are carried on pulley.
Mounting base bottom is provided with forms the U-shaped guide groove being slidably matched with guide rail.
Threaded shaft left end is fixedly mounted on the support element in poling area, and middle part is supported by several lifting pulleys, right
End end set has hook.
Lifting pulley includes the elevating mechanism below concave pulley and concave pulley.
Several position sensors are set on table surface, and the position sensor measures clamping device in workbench
Position on table top.
In threaded shaft right end side, two groups of infrared sensors are set.
Between two groups of infrared sensors side coil setting lifting propclip, lifting propclip to threaded shaft right end into
Row clamping and lifting.
The beneficial effects of the utility model are as follows：
Working region is divided into poling area and threading area by the utility model, is used as intermediary by threaded shaft, is first existed
Casing is set in threaded shaft by poling area, then casing is set on harness in threading area, clamping device is automatically to two
The casing in area is clamped, is moved, and the position sensor on table surface carries out feedback control to the process on each position,
Only need to make poling machine the instruction of poling and threading when operation, poling machine just can be automatically performed the work of poling and threading, real
The operation of existing mechanization, keeps work more convenient, saves manually-operated time and efforts, improve work efficiency.
Since the control operation of the utility model carries out in order, it is divided into and prepares work step, poling work step and threading work
Step carries out button operation according to different processes, fixed according to the length of casing, the stopping interval of drive chain and movement speed etc.
It is worth the control preset in advance to each timing node, you can realization automatically controls each process, simplifies control operation
Step realizes automation control, improves working efficiency.It is real by the position sensor of table surface during movement
When monitor the position of clamping device, convenient for carrying out different process controls to clamping device, carrying out feedback control to lifting pulley, more
Increase effect, quick.
Description of the drawings
Fig. 1 is the stereogram of the utility model.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the sectional view of B-B in Fig. 2.
Fig. 4 is the portions the A enlarged drawing of Fig. 1.
In figure：1, table surface；2, clamping device；3, guide rail；4, threaded shaft；5, right angle rack；6, control panel；7、
Controller；8, position sensor；9, electric wire；10, propclip is lifted；11, poling area；12, area is threaded；13, tooling position；21, pacify
Fill seat；22, telescopic arm；23, hand is clamped；24, frame；25, connecting rod；26, annulus；31, drive chain；41, lifting pulley；
42, it links up with；51, crossbeam；61, first sensor；62, second sensor.
Specific implementation mode
Below in conjunction with the accompanying drawings, illustrate specific embodiment of the present utility model.
As depicted in figs. 1 and 2, long harness automatic pipe lining machine described in the utility model is arranged above table surface 1
Guide rail 3, threaded shaft 4, clamping device 2 and control panel 6, in 1 time setting controller 7 of table surface, on table surface 1
Several position sensors 8 are set.There is workbench long and narrow table top, length can reach 15 meters（For the ease of display, attached drawing is
Reduce the signal figure after length）, table top is divided into the comparable poling area of length 11 and threading area 12, poling area 11 along its length
It is tooling position 13 between threading area 12.Guide rail 3 is arranged along 1 length direction of table surface, and clamping device 2 utilizes drive chain
31 drive and can be moved along guide rail 3, and threaded shaft 4 is set to 11 middle part of poling area of table surface 1, is parallel to guide rail 3.
The length of threaded shaft 4 is less than the length in poling area 11, and the length of casing is less than the length of threaded shaft 4.Threaded shaft 4 is left
End is fixedly mounted on the support element in poling area 11, and middle part is supported by several lifting pulleys 41, and right end is located at tooling position
13 and the hook of right end end set one 42.Lifting pulley 41 includes the elevating mechanism below concave pulley and concave pulley（See
Fig. 3）.The tube wall of casing is supported in the groove of poling and threading process drop centre type pulley.As shown in figure 4, in tooling position
13 two groups of infrared sensors of setting, including first sensor 61 and second sensor 62, pass in first sensor 61 and second
Side coil setting lifting propclip 10 between sensor 62, lifting propclip 10 is located at the right end of threaded shaft 4, to threaded shaft 4
Right end is lifted and is clamped, and prevents 4 right end of threaded shaft from shaking in poling and threading.It includes top to lift propclip 10
Clamp hand and lower part actuator, actuator carry out elevating movement simultaneously control clamp hand open or clamp.The lifting of lifting pulley 41
Mechanism and the actuator for lifting propclip 10 are connect with controller 7 by tracheae.
1 edge of table surface along its length be equipped with several equidistant right angle racks 5, right angle rack 5 it is vertical
End is fixed on mesa edge, and horizontal ends are concatenated by crossbeam 51, and crossbeam 51 is equipped with several pulleys, and electric wire 9 is carried on pulley
With tracheae.Control panel 6 is installed on the right angle rack 5 of tooling position 13, controller 7 is correspondingly arranged at the lower section of control panel 6
Position.As shown in figure 3, clamping device 2 includes mounting base 21, telescopic arm 22, clamping hand 23 and door frame shaped frame 24, door frame shaped frame
Frame 24 includes long and short vertical part and the horizontal part, and long vertical portion bottom end connects mounting base 21, and horizontal part connects long and short vertical portion
The lower end of upper end, short vertical portion is close by strut and the crossbeam 51 on right angle rack 5.21 lower end of mounting base of clamping device 2
It is fixed in drive chain 31,21 bottom of mounting base is provided with forms the U-shaped guide groove being slidably matched with guide rail 3.Telescopic arm 22 is arranged
Side in the long vertical portion of door frame shaped frame 24,22 front end of telescopic arm connection clamping hand 23 is towards threaded shaft 4, in telescopic arm 22
Equipped with telescopic cylinder, the electric wire 9 on crossbeam 51 is extended on door frame shaped frame 24 and is connect with telescopic arm 22.It includes driving that hand 23, which is clamped,
Two collets up and down of dynamic device and driver front end, upper and lower collet are opened or are clamped under the driving of driver.Hand is clamped
The clamping opening that 23 collets are formed is matched with the outer diameter of casing, and the appropriate grip sleeve of energy simultaneously pulls casing to move together.Telescopic arm 22
Telescopic cylinder and be clamped hand 23 driver connect by tracheae with controller 7.There are three clampings for the utility model setting
Mechanism 2, according to being from left to right followed successively by the first clamping device, the second clamping device and third clamping device, the first and third clamping machine
The spacing overall length of structure is less than 11 length of poling area.21 right side of mounting base of third clamping device connects connecting rod 25, connecting rod 25
Cantilever end connect the support arm parallel with telescopic arm 22, the other end of support arm is equipped with annulus 26, annulus 26 and 4 base of threaded shaft
This is with one heart.
Drive chain 31 is coupled by the chain wheel drive under table surface 1, sprocket wheel with motor.Guide rail 3 is connected by lower section
Supporting rod be fixed on table surface 1.The position sensor 8 is distributed on the length direction of workbench, for measuring
Displacement of the clamping device 2 on entire table surface 1 is monitored position of the clamping device 2 on table surface 1,
Controller 7 is fed back to, controller 7 controls the movement of clamping device 2.Motor, clamping device 2, position sensor 8 and control
Panel 6 processed is connect by electric wire 9 with controller 7.
The course of work of the utility model is divided into three phases.It is to prepare work step first, drive chain 31 when original state
On three clamping devices 2 be all moved to the equal Wait Orders in threading areas 12, the first clamping device is located on the right side of tooling position 13.It clicks
The preparation button of control panel 6, lifting propclip 10 rise and hold threaded shaft 4, and threaded shaft 4 is made to reach the collet of clamping hand 23
Highly.The head end of casing is set on 4 right end periphery of threaded shaft.
The poling button for clicking control panel 6 executes poling work step, and the telescopic arm 22 of the first clamping device forward extends out, and presss from both sides
Hold the head end of the collet gripping sleeve of hand 23.Then, lifting propclip 10 declines.Three clamping devices 2 are in drive chain 31
It is moved to the left under drive, first sensor 61 and second sensor 62 are located at the front and rear sides for lifting propclip 10, for detecting
Whether casing advances after being set in threaded shaft 10 along threaded shaft 10.After first clamping device leaves tooling position 13, position passes
Location information is transmitted to controller 7 by sensor 8, and control lifting pulley 41, which rises, jacks up casing, and threaded shaft 4 is set on convenient for casing
On.Then three clamping devices 2 continue to be moved to the left, and drive casing to be moved to the left together, casing is made to be set in threaded shaft 4.
After the second clamping device is by tooling position 13, equally the telescopic arm 22 of the second clamping device protracts under control of the controller 7,
The middle part of 23 grip sleeve of hand is clamped.The length of the present embodiment middle sleeve is less than the overall length of distance between the first and third clamping device,
When casing is sleeved on completely in threaded shaft 4, and hook 42 exposes cannula end again, third clamping device reaches tooling position not yet
13, suspend the movement of drive chain 31 at this time, the clamping hand 23 of the first and second clamping device opens, and unclamps the casing of clamping, so
Afterwards, the recovery of drive chain 31 is moved to the left, and is stopped after third clamping device is by tooling position 13.At this point, third clamping machine
The clamping hand 23 of structure is located at 13 left side of tooling position, and telescopic arm 22 protracts, and the tail end of 23 grip sleeve of hand, third clamping device is clamped
The annulus 26 of right is located at 13 right side of tooling position.Meanwhile it lifting propclip 10 and lifting and threaded shaft 4 is clamped.Entirely it is being moved through
Cheng Zhong is monitored the position of three clamping devices 2 by multiple position sensors 8, is slided when there is clamping device 2 to reach lifting
When taking turns 41 front, controller 7 controls lifting pulley 41 and declines, and behind position of the clamping device 2 by lifting pulley 41, lifting is slided
Wheel 41 lifts again is supported casing.
It is finally threading work step, the head end of harness is tied with steel wire rope and is stayed there are one lasso, lasso is passed through into third
It is hung on the hook 42 of threaded shaft 4 after the annulus 26 of clamping device right, harness is unfolded and is placed on the threading area 12 of workbench
On, the position coaxial with casing substantially.Click control panel 6 threading button, lifting propclip 10 unclamp threaded shaft 4 and under
Drop, drive chain 31 move right, and third clamping device is threaded with casing to harness direction.The circle of third clamping device right
Ring 26 lift and prealignment to the harness for being placed on front, makes harness correctly through in casing.Second clamping device moves
To after tooling position 13, telescopic arm 22 protracts, and 23 grip sleeve of hand is clamped.When the head end of harness exposes from the head end of casing, the
Two, three clamping devices stop movement, and clamping hand 23 unclamps casing, removes the harness and casing put on.
Casing length in the present embodiment is only for example, and the utility model middle sleeve length is generally less than threaded shaft 4
Length can be adapted for the harness and casing of various length by the setting of 4 length of threaded shaft.Using threaded shaft 4 as intermediate
Medium can be adapted for the harness and casing of various calibers by the setting of 4 diameter of threaded shaft.During whole operation only
The instruction of poling and threading need to be made to poling machine, poling machine just can be automatically performed the work of poling and threading, realize automation
Operation, save manually-operated time and efforts.
Above description is the explanation to the utility model, is not the restriction to utility model, without prejudice to the utility model
In the case of spirit, the utility model can make any type of modification.
Claims (9)
1. a kind of long harness automatic pipe lining machine, it is characterised in that：Table surface（1）It is divided into the comparable poling area of length（11）With
Thread area（12）, threaded shaft（4）Along table surface（1）Length direction is arranged in poling area（11）Among interior table top, guide rail
（3）Along table surface（1）Length direction is arranged, clamping device（2）Clamping is carried out to casing and along guide rail（3）It moves back and forth,
Casing is set on threaded shaft（4）Or on harness, by controller（7）To clamping device（2）Movement controlled.
2. long harness automatic pipe lining machine described in accordance with the claim 1, it is characterised in that：Clamping device（2）Including mounting base
（21）, telescopic arm（22）, clamping hand（23）And door frame shaped frame（24）, mounting base（21）Lower end is fixed on drive chain（31）
On, door frame shaped frame（24）Bottom end connects mounting base（21）, telescopic arm（22）It is arranged in door frame shaped frame（24）Side, stretch
Arm（22）Towards threaded shaft（4）And connect clamping hand（23）, telescopic arm（22）In be equipped with telescopic cylinder.
3. long harness automatic pipe lining machine according to claim 2, it is characterised in that：Table surface（1）Edge is along length
Direction is equipped with several right angle racks（5）, right angle rack（5）Free end connecting cross beam（51）, crossbeam（51）It is equipped with several
Pulley carries electric wire on pulley（9）Or tracheae.
4. long harness automatic pipe lining machine according to claim 2, it is characterised in that：Mounting base（21）Bottom is provided with and guide rail
（3）Form the U-shaped guide groove being slidably matched.
5. long harness automatic pipe lining machine described in accordance with the claim 1, it is characterised in that：Threaded shaft（4）Left end is fixedly mounted on
Poling area（11）On interior support element, middle part passes through several lifting pulleys（41）Support, right end end set have hook（42）.
6. long harness automatic pipe lining machine according to claim 5, it is characterised in that：Lifting pulley（41）Including concave pulley
With the elevating mechanism below concave pulley.
7. long harness automatic pipe lining machine described in accordance with the claim 1, it is characterised in that：In table surface（1）If upper setting
Dry position sensor（8）, the position sensor（8）Measure clamping device（2）In table surface（1）On position.
8. long harness automatic pipe lining machine described in accordance with the claim 1, it is characterised in that：In threaded shaft（4）Right end side is arranged
Two groups of infrared sensors.
9. long harness automatic pipe lining machine according to claim 8, it is characterised in that：Between two groups of infrared sensors
Side coil setting lifting propclip（10）, lift propclip（10）To threaded shaft（4）Right end is clamped and is lifted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820070367.4U CN207651943U (en) | 2018-01-16 | 2018-01-16 | Long harness automatic pipe lining machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820070367.4U CN207651943U (en) | 2018-01-16 | 2018-01-16 | Long harness automatic pipe lining machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207651943U true CN207651943U (en) | 2018-07-24 |
Family
ID=62877364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820070367.4U Expired - Fee Related CN207651943U (en) | 2018-01-16 | 2018-01-16 | Long harness automatic pipe lining machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207651943U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108011325A (en) * | 2018-01-16 | 2018-05-08 | 无锡精科汽车配件有限公司 | Long harness automatic pipe lining machine and method |
-
2018
- 2018-01-16 CN CN201820070367.4U patent/CN207651943U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108011325A (en) * | 2018-01-16 | 2018-05-08 | 无锡精科汽车配件有限公司 | Long harness automatic pipe lining machine and method |
| CN108011325B (en) * | 2018-01-16 | 2023-12-08 | 无锡精科汽车配件有限公司 | Automatic long wire harness pipe penetrating machine and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180724 Termination date: 20220116 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |