CN207615574U - A kind of reinforcement cage skeleton molding fetal - Google Patents
A kind of reinforcement cage skeleton molding fetal Download PDFInfo
- Publication number
- CN207615574U CN207615574U CN201721786596.8U CN201721786596U CN207615574U CN 207615574 U CN207615574 U CN 207615574U CN 201721786596 U CN201721786596 U CN 201721786596U CN 207615574 U CN207615574 U CN 207615574U
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- main shaft
- disk
- fixedly mounted
- reinforcement cage
- core plate
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Abstract
The utility model is related to a kind of reinforcement cage skeleton molding fetals, including clamping unit, support unit and moulding bed component, the clamping unit is left and right is symmetrical arranged, multiple support units are installed at interval between two clamping units, the side of the multiple support unit is transversely mounted moulding bed component, and the clamping unit, support unit bottom are provided with guide rail；The clamping unit includes supporting rack, steel bar clamping component and rotary components, and support frame as described above is frame structure, and top is transversely mounted main shaft by bearing block, and steel bar clamping component is installed in the right part of the main shaft, and rotary components are installed in the left part of the main shaft.This mould each component part of screwing steel bars cage successively from inside to outside, it is ensured that each part can accurate positioning, avoid the processing difficulties caused by manufacturing procedure problem, and save the time.The utility model structure is not high to site requirements, can greatly save the land used of reinforcement yard, is more suitable for live processing, the value with wide popularization and application.
Description
Technical field
The utility model belongs to pile foundation construction field, especially a kind of reinforcement cage skeleton molding fetal.
Background technology
Currently, not only have I grade, II grade and III grade in China railways grade, also speed per hour is that 200 to 350km/h " passenger traffic is special
Line ", the speed rail based on passenger traffic are referred to as Line for Passenger Transportation.Line for Passenger Transportation is support, train fortune with high speed and rapid technology
Scanning frequency degree realizes historic leap.Line for Passenger Transportation freight volume is big, efficiency is high, and economic results in society are notable.
In the railway of each grade, especially Line for Passenger Transportation circuit is largely made of bridge, pile foundation be bridge most
Main basis, bridge overwhelming majority pile foundation is cast-in-situ bored pile, thus steel reinforcement cage is the important component part of cast-in-situ bored pile,
The processing quality and progress of steel reinforcement cage play important influence to the construction of cast-in-situ bored pile.
Steel reinforcement cage main reinforcement former is mainly seam welder, and seam welder mainly welds main reinforcement and tie hoop,
And if it is intended to directly by main reinforcement with reinforce stirrup and carry out welding fabrication then needing artificial assembly, thus main reinforcement can not be accurately positioned
Spacing and steel reinforcement cage verticality, and inefficiency.
It is had the following problems in practice using the molding of seam welder screwing steel bars cage：
1, process velocity is slower, and the steel reinforcement cage global formation time is longer.
2, equipment purchase expense is expensive, and is not easy to reuse, and converts fragile when building site, and maintenance cost is high, maintenance difficult,
Cost of idleness.
3, the steel reinforcement cage processed is yielding in lifting or transportational process, and reinforcement stirrup is caused to be not easy to pierce into steel reinforcement cage
Portion is welded, and processing efficiency is influenced.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, and providing one kind can direct screwing steel bars cage main reinforcement
It is variable to solve the steel reinforcement cage that long processing time, equipment cost are high, process with the reinforcement cage skeleton molding fetal for reinforcing stirrup
The problems such as shape.
What the embodiment of the utility model was realized in：
A kind of reinforcement cage skeleton molding fetal, including clamping unit, support unit and moulding bed component, the clamping unit be
Left and right to be symmetrical arranged, multiple support units are installed at interval between two clamping units, and the side of the multiple support unit is lateral
Moulding bed component is installed, the clamping unit, support unit bottom are provided with guide rail；
The clamping unit includes supporting rack, steel bar clamping component and rotary components, and support frame as described above is frame structure,
Top is transversely mounted main shaft by bearing block, and steel bar clamping component, the left part installation of the main shaft are installed in the right part of the main shaft
Rotary components.
Moreover, the rotary components include disk and turntable, the left part of the main shaft is coaxially fixedly mounted with turntable, in the turntable
It is coaxially fixedly mounted with disk on the main shaft of side, the edge circumference radial equipartition of the disk is formed with multiple circular holes, the support on the left of the disk
The adjusting axis pin of the circular hole is inserted into installation on frame.
Moreover, the steel bar clamping component includes the circular frame being packed on supporting rack, coaxially pacify in the circular frame
Cored plate, the core plate are solidly installed by core plate adjusting part and the mandrel in main shaft, and the core plate is by polylith arc panel section
It is spliced into a circular ring structure, the edge of every piece of arc panel section is formed with the card slot for accommodating main reinforcement, is realized by core plate adjusting part
Core plate diameter zooms in or out；
The circular frame is formed with the notch for being put into main reinforcement, the crotch phase of the notch and the corresponding moulding bed component
It answers.
Moreover, being coaxially fixedly mounted with spacing ring in the circular frame.
Moreover, the core plate adjusting part includes connecting rod, fixed disk, rotating disk and core plate regulation handle, the rotation
Disk is solidly installed with the mandrel, and fixed disk is coaxially fixedly mounted on the main shaft of rotating disk inboard, and the outer end of the rotating disk is logical
The one end that hinged shaft cuts with scissors load bar respectively is crossed, the other end of the connecting rod is mounted in one by bolt with corresponding arc panel section hinge
It rises, the arc panel section end face of the corresponding bolt is radially fixedly mounted with slide bar, and slide bar correspondence is inserted into the cunning that fixed disk is radially fixedly mounted with
In slot, it is located at the mandrel end on the outside of turntable and handle chassis is installed, core plate handle, the corresponding core plate handle chassis are installed in the handle chassis
It is fixedly mounted with position-arresting disk on inboard main shaft, circumference uniform distribution is formed with multiple position-arresting disk circular holes on the position-arresting disk, is installed in the handle chassis
It is inserted into the spacer pin of position-arresting disk circular hole.
Moreover, the moulding bed component is a rectangular frame, the frame facet relative to clamping unit side tilts down
It is fixedly mounted with a pair of of diagonal brace, hinge fills horizontal axis between two diagonal braces, and multigroup crotch is installed at interval on the horizontal axis, and every group of crotch includes upper crotch
With lower crotch, angle is formed between upper crotch and lower crotch, adjustable plate is installed on the diagonal brace, is formed on the adjustable plate multiple
The roller end of circular hole, the corresponding adjustable plate is fixedly mounted with handle, and axis pin is installed in handle side.
Moreover, the support unit includes holder and arc panel, arc panel is fixedly mounted on the holder.
Moreover, roller chain is installed at the top of the arc panel.
The advantages of the utility model and good effect are：
1, the main reinforcement of this mould positions more accurate, the reinforcement cage skeleton processed more standard, operates faster, construction party
Just, it shortens the construction period；Reinforcement cage skeleton main reinforcement is aligned, ensures that main reinforcement end on same section, prevents from being connected with straight screw sleeve
Occur main reinforcement when connecing and connects phenomenon different in size；It is easy to operate, only need rotation mould that reinforcing bar can be completed during use
Cage rotates, and does not need the heavy reinforcement cage skeleton of manual rotation, greatly improves processing efficiency, reduces labor intensity.
2, this mould ensures that the spacing between adjacent main reinforcement is equal and parallel by card slot and upper and lower crotch, effectively improves
Processing quality.
3, the manufacturing cost of this mould it is low, without sophisticated electronics, be hardly damaged, maintenance cost is low, greatlys save
Use cost.
4, after the completion of this mould avoids the occurrence of reinforcing cage stirrup welding, reinforcement stirrup, which is not easy to penetrate inside steel reinforcement cage, to be determined
The phenomenon that position welding.This mould each component part of screwing steel bars cage successively from inside to outside, it is ensured that each part can position standard
Really, the processing difficulties caused by manufacturing procedure problem are avoided, and save the time.
5, the utility model is skillfully constructed, is easily achieved, not high to site requirements, can greatly save the use of reinforcement yard
Ground is more suitable for live processing, the value with wide popularization and application.
Description of the drawings
Fig. 1 is the front view of the utility model；
Fig. 2 is the vertical view of Fig. 1；
Fig. 3 is the right view of Fig. 1；
Fig. 4 is the front view of clamping unit in Fig. 1；
Fig. 5 is the left view of Fig. 4；
Fig. 6 is the right view of Fig. 4；
Fig. 7 is the sectional view along A-A of Fig. 6；
Fig. 8 is the structural schematic diagram of support unit in Fig. 1.
Specific implementation mode
A kind of reinforcement cage skeleton molding fetal, as shown in Figure 1, Figure 2, Figure 3 shows, including clamping unit 1, support unit 4 and tire
Frame component 2, the clamping unit are left and right arranged symmetrically, and multiple support units are installed at interval between the clamping unit, described more
The side of a support unit is transversely mounted moulding bed component, and the clamping unit, support unit bottom are provided with guide rail 5, by leading
The setting of rail so that clamping unit can be moved forward and backward on guide rail, can process the steel reinforcement cage of different length.
In the present embodiment, for the moulding bed component for placing main reinforcement, structure is a rectangular frame, single relative to clamping
The frame facet of first side, which tilts down, is fixedly mounted with a pair of of diagonal brace 2C, as shown in Figure 1, Figure 2, Figure 3 shows, hinge dress horizontal axis between two diagonal braces
3, multigroup crotch is installed at interval on the horizontal axis, and every group of crotch includes upper crotch 2A and lower crotch 2D, between upper crotch and lower crotch
Angle is formed, for the ease of adjusting the angle of inclination of crotch, adjustable plate is installed on the diagonal brace, is formed on the adjustable plate multiple
The roller end of circular hole, the corresponding adjustable plate is fixedly mounted with handle 2B, and axis pin is installed in handle side.In use, rotating handle is by crotch
Angle of inclination adjust to suitable position, be then inserted into the circular hole of adjustable plate by axis pin to position shaft.
The structure of the clamping unit is as shown in Figures 4 to 6, including supporting rack 1A, steel bar clamping component and rotary components,
Support frame as described above is frame structure, and top is transversely mounted main shaft 8 by bearing block, and steel bar clamping is installed in the right part of the main shaft
The left part of component, the main shaft is installed by rotary components.
The rotary components include disk 7 and turntable 6, and the left part of the main shaft is coaxially fixedly mounted with turntable, and the turntable is inboard
Main shaft on be coaxially fixedly mounted with disk, the edge circumference radial equipartition of the disk is formed with multiple circular holes, the supporting rack on the left of the disk
Upper installation and adjustment axis pin 18 is put into reinforcing bar into steel bar clamping component successively by adjusting axis pin in the circular hole position of disk.
The steel bar clamping component includes the circular frame 9 being packed on supporting rack, and core is co-axially mounted in the circular frame
Plate 10, which is solidly installed by core plate adjusting part and the mandrel 23 in main shaft, as shown in fig. 7, the core plate is by four
Block arc panel section is spliced into a circular ring structure, and the edge of every piece of arc panel section is formed with the card slot 10A for accommodating main reinforcement, passes through core plate
Adjusting part realizes zooming in or out for core plate diameter, it is therefore an objective to convenient for removing the reinforcement cage skeleton processed.In order to ensure
The main reinforcement end face at steel reinforcement cage both ends, there are phenomenon different in size, the circular frames when preventing straight screw sleeve from connecting
Spacing ring 24 is coaxially fixedly mounted in frame, main reinforcement withstands spacing ring and can guarantee all main reinforcement sections on same section.The circular frame
Frame is formed with the notch 9A for being put into main reinforcement, as shown in fig. 6, the notch is corresponding to the corresponding crotch of moulding bed component.
As shown in fig. 7, the core plate adjusting part, which includes connecting rod 12, fixed disk 11, rotating disk 13 and core plate, adjusts hand
Handle 15, the rotating disk are solidly installed with the mandrel, and fixed disk, the rotation are coaxially fixedly mounted on the main shaft of rotating disk inboard
The outer end of turntable cuts with scissors the one end for filling four connecting rods by hinged shaft 22 respectively, the other end of the connecting rod by bolt 19 with it is corresponding
Arc panel section hinge be fitted together, the arc panel section end face of the corresponding bolt is radially fixedly mounted with slide bar 20, which corresponds to inserting
In the sliding slot 21 that fixed disk is radially fixedly mounted with, for the ease of control, it is located at the mandrel end on the outside of turntable and handle chassis 17 is installed, it should
Core plate handle 15 is installed in handle chassis, position-arresting disk 16 is fixedly mounted on the main shaft of the corresponding core plate handle chassis inboard, circle on the position-arresting disk
Zhou Junbu is formed with multiple position-arresting disk circular holes, and the spacer pin 14 for being inserted into position-arresting disk circular hole is installed in institute's handle chassis.
The Principles of Regulation of the core plate are：
Extract spacer pin after rotary core wrench handle, handle dish driving mandrel rotation, be located at the mandrel other side rotating disk with
Rotation, according to connecting rod driving principle, four pieces of arc panel sections are inwardly tightened, to realize adjust core plate diameter purpose.
The structure of the support unit is as shown in figure 8, a is front view, and b is left view, and c is vertical view, including holder 27
With arc panel 25, arc panel is fixedly mounted on the holder, in order to reduce the frictional force of main reinforcement and arc panel, the top of the arc panel
Roller chain 26 is installed, which ensures that steel reinforcement cage main reinforcement is straight indeformable.
The quantity of circular hole on the disk is divided equally according to drawing requirement main reinforcement quantity, can be according to different main reinforcement numbers
Amount processes different disks.
The processing method of the utility model is：
1, main reinforcement is placed on moulding bed component, then main reinforcement is sent into the card slot of core plate from the indentation, there of circular frame
Interior, the both ends of main reinforcement are stuck in card slot, because main reinforcement is longer, it is necessary to be supported and be positioned by upper crotch, are located in card slot under main reinforcement
The adjacent main reinforcement of side, which is placed in lower crotch, to be positioned, and adjacent two main reinforcements are effectively propped up by card slot and upper and lower crotch
Support positioning carries out spot welding with reinforcement stirrup after the completion of main reinforcement positioning and connect, it is ensured that every main reinforcement is straight and spacing is equal.
2, by rotating handwheel, main reinforcement is added successively, steel reinforcement cage main reinforcement is completed and reinforces the welding processing of stirrup.
3, core plate adjusting part is driven, core plate is shunk, takes out the reinforcement cage skeleton processed.
The structure of this reinforcement cage skeleton molding fetal is simple, not high to site requirements, floor space is small, device fabrication processing
It is at low cost, machine the reinforcement cage skeleton of a 12m long within 20 minutes, then coordinate rolling cage machine or seam welder, it can be 30~40 minutes
A 12m long steel reinforcement cage is completed, working efficiency improves 20%-30%.
This reinforcement cage skeleton molding fetal later stage, which will continue to research and develop a variety of reinforcement cage skeleton moulds, to be applicable to not
It is processed with stake diameter and the steel reinforcement cage of different main reinforcement quantity, optimizes existing mould, be transformed into the mould that can process double main reinforcement steel reinforcement cages.
Meanwhile in order to further increase processing efficiency, considering that the later stage uses manual control, motor to drive equipment rotation, automatic positioning dress
It sets, improves automation degree of equipment, reduce artificial quantity.
It is emphasized that embodiment described in the utility model is illustrative, without being restrictive, therefore this reality
It is every new according to this practicality by those skilled in the art with the novel embodiment including being not limited to described in specific implementation mode
The other embodiment that the technical solution of type obtains also belongs to the range of the utility model protection.
Claims (8)
1. a kind of reinforcement cage skeleton molding fetal, it is characterised in that：It is described including clamping unit, support unit and moulding bed component
Clamping unit is left and right arranged symmetrically, and multiple support units, the multiple support unit are installed in interval between two clamping units
Side be transversely mounted moulding bed component, the clamping unit, support unit bottom are provided with guide rail；
The clamping unit includes supporting rack, steel bar clamping component and rotary components, and support frame as described above is frame structure, top
It is transversely mounted main shaft by bearing block, steel bar clamping component, the left part installation rotation of the main shaft are installed in the right part of the main shaft
Component.
2. reinforcement cage skeleton molding fetal according to claim 1, it is characterised in that：The rotary components include disk and
The left part of turntable, the main shaft is coaxially fixedly mounted with turntable, is coaxially fixedly mounted with disk on the main shaft of turntable inboard, the edge of the disk
Circumference radial equipartition is formed with multiple circular holes, the adjusting axis pin of the installation insertion circular hole on the supporting rack on the left of the disk.
3. reinforcement cage skeleton molding fetal according to claim 1, it is characterised in that：The steel bar clamping component includes solid
Circular frame on supporting rack is co-axially mounted core plate in the circular frame, which passes through core plate adjusting part and main shaft
Interior mandrel is solidly installed, and the core plate is spliced into a circular ring structure, the side of every piece of arc panel section by polylith arc panel section
Edge is formed with the card slot for accommodating main reinforcement, and zooming in or out for core plate diameter is realized by core plate adjusting part；
The circular frame is formed with the notch for being put into main reinforcement, and the notch is corresponding to the corresponding crotch of moulding bed component.
4. reinforcement cage skeleton molding fetal according to claim 3, it is characterised in that：It is coaxially fixedly mounted in the circular frame
Spacing ring.
5. reinforcement cage skeleton molding fetal according to claim 3, it is characterised in that：The core plate adjusting part includes connecting
Bar, fixed disk, rotating disk and core plate regulation handle, the rotating disk are solidly installed with the mandrel, and the rotating disk is inboard
Main shaft on be coaxially fixedly mounted with fixed disk, the outer end of the rotating disk cuts with scissors the one end of load bar by hinged shaft respectively, the connecting rod
The other end is fitted together by bolt with corresponding arc panel section hinge, and the arc panel section end face of the corresponding bolt is radially fixedly mounted with
Slide bar, slide bar correspondence are inserted into the sliding slot that fixed disk is radially fixedly mounted with, and are located at the mandrel end on the outside of turntable and are installed handle chassis,
Core plate handle is installed in the handle chassis, is fixedly mounted with position-arresting disk on the main shaft of the corresponding core plate handle chassis inboard, circumference on the position-arresting disk
Multiple position-arresting disk circular holes are uniformly formed with, the spacer pin for being inserted into position-arresting disk circular hole is installed in the handle chassis.
6. reinforcement cage skeleton molding fetal according to claim 3, it is characterised in that：The moulding bed component is a rectangle
Frame, the frame facet relative to clamping unit side, which tilts down, is fixedly mounted with a pair of of diagonal brace, hinge dress horizontal axis between two diagonal braces, should
Multigroup crotch is installed at interval on horizontal axis, and every group of crotch includes upper crotch and lower crotch, and angle is formed between upper crotch and lower crotch,
Adjustable plate is installed on the diagonal brace, multiple circular holes are formed on the adjustable plate, the roller end of the corresponding adjustable plate is fixedly mounted with handle,
Handle side is installed by axis pin.
7. reinforcement cage skeleton molding fetal according to claim 1, it is characterised in that：The support unit include holder and
Arc panel is fixedly mounted with arc panel on the holder.
8. reinforcement cage skeleton molding fetal according to claim 7, it is characterised in that：The top installation rolling of the arc panel
Chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721786596.8U CN207615574U (en) | 2017-12-20 | 2017-12-20 | A kind of reinforcement cage skeleton molding fetal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721786596.8U CN207615574U (en) | 2017-12-20 | 2017-12-20 | A kind of reinforcement cage skeleton molding fetal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207615574U true CN207615574U (en) | 2018-07-17 |
Family
ID=62821475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721786596.8U Expired - Fee Related CN207615574U (en) | 2017-12-20 | 2017-12-20 | A kind of reinforcement cage skeleton molding fetal |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207615574U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581345A (en) * | 2018-08-10 | 2018-09-28 | 中国建筑土木建设有限公司 | The support construction and method for supporting of seam welder screwing steel bars cage |
| CN109807510A (en) * | 2019-01-30 | 2019-05-28 | 山东建筑大学 | A kind of forming of skeleton and device for discharging |
| CN110952544A (en) * | 2019-12-05 | 2020-04-03 | 天津送变电工程有限公司 | Reverse foldable earth anchor of transmission line |
| CN113878072A (en) * | 2021-10-27 | 2022-01-04 | 中国建筑土木建设有限公司 | Reinforcing cage processing equipment |
-
2017
- 2017-12-20 CN CN201721786596.8U patent/CN207615574U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108581345A (en) * | 2018-08-10 | 2018-09-28 | 中国建筑土木建设有限公司 | The support construction and method for supporting of seam welder screwing steel bars cage |
| CN109807510A (en) * | 2019-01-30 | 2019-05-28 | 山东建筑大学 | A kind of forming of skeleton and device for discharging |
| CN110952544A (en) * | 2019-12-05 | 2020-04-03 | 天津送变电工程有限公司 | Reverse foldable earth anchor of transmission line |
| CN110952544B (en) * | 2019-12-05 | 2022-01-21 | 天津送变电工程有限公司 | Reverse foldable earth anchor of transmission line |
| CN113878072A (en) * | 2021-10-27 | 2022-01-04 | 中国建筑土木建设有限公司 | Reinforcing cage processing equipment |
| CN113878072B (en) * | 2021-10-27 | 2023-09-12 | 中国建筑土木建设有限公司 | Reinforcing cage processing equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180717 Termination date: 20191220 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |