CN201940767U - Reinforcing cage welding molding machine - Google Patents

Reinforcing cage welding molding machine Download PDF

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Publication number
CN201940767U
CN201940767U CN2010206818694U CN201020681869U CN201940767U CN 201940767 U CN201940767 U CN 201940767U CN 2010206818694 U CN2010206818694 U CN 2010206818694U CN 201020681869 U CN201020681869 U CN 201020681869U CN 201940767 U CN201940767 U CN 201940767U
Authority
CN
China
Prior art keywords
reinforcement cage
steel reinforcement
pressure pin
muscle
support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010206818694U
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Chinese (zh)
Inventor
潘长华
张雅飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGZHOU YUFENG BUILDING ENGINEERING MACHINERY MANUFACTURING Co Ltd
Original Assignee
GUANGZHOU YUFENG BUILDING ENGINEERING MACHINERY MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUANGZHOU YUFENG BUILDING ENGINEERING MACHINERY MANUFACTURING Co Ltd filed Critical GUANGZHOU YUFENG BUILDING ENGINEERING MACHINERY MANUFACTURING Co Ltd
Priority to CN2010206818694U priority Critical patent/CN201940767U/en
Application granted granted Critical
Publication of CN201940767U publication Critical patent/CN201940767U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a reinforcing cage welding molding machine, which comprises a rotary driving mechanism, a plurality of supporting devices and a bearing device, wherein the rotary driving mechanism is used for driving a reinforcing cage to be molded to rotate; the supporting devices are arranged on the rotation central axis of the rotary driving mechanism at intervals, and are used for supporting a lining reinforcement of the reinforcing cage to be molded; and the bearing device is used for supporting a main reinforcement to be welded on the lining reinforcement. The reinforcing cage welding molding machine has the characteristics of wide application range, and high production efficiency, and is simple and convenient to operate, and the working intensity of workers can be greatly lowered. Meanwhile, the size accuracy and the rigidity of the reinforcing cage, a steel-bar pile or a steel-bar column can be effectively ensured.

Description

The steel reinforcement cage fabric welding moulding machine
Technical field
The utility model relates to fields such as xoncrete structure, foundation engineering, particularly relates to a kind of plant equipment that is used to make steel reinforcement cage, Steel-bar Pile or reinforcing bar post.
Background technology
At present, in bridge, building, highway foundation engineering are built, need a large amount of steel reinforcement cage, Steel-bar Pile or reinforcing bar posts of using.Manually tie up by the job site when existing steel reinforcement cage, Steel-bar Pile or reinforcing bar post or simply welding make.In the practice of construction, because handwork productivity ratio is very low, steel reinforcement cage, Steel-bar Pile or reinforcing bar post working ability have become the bottleneck of construction, and the dimensional accuracy of the prepared steel reinforcement cage of this mode, Steel-bar Pile or reinforcing bar post and rigidity can not get guaranteeing, have brought potential safety hazard to engineering.
The utility model content
The technical problems to be solved in the utility model provides a kind of auxiliary make-up machine that carries out steel reinforcement cage, Steel-bar Pile or the welding of reinforcing bar post, makes, this make-up machine has the high characteristics of production efficiency, can effectively guarantee the dimensional accuracy and the rigidity of steel reinforcement cage, Steel-bar Pile or reinforcing bar post simultaneously.
The technical scheme that its technical problem that solves the utility model adopts is:
The steel reinforcement cage fabric welding moulding machine comprises:
Rotary drive mechanism, it is used to drive steel reinforcement cage rotation to be formed;
Bracing or strutting arrangement, they are total a plurality of, are disposed on the rotary drive mechanism pivot axis, in order to support the liner muscle of steel reinforcement cage to be formed;
Loading device, it is arranged at the bracing or strutting arrangement side, is used to support the main muscle that is welded on the liner muscle.
As improvement of the technical scheme, described rotary drive mechanism comprises:
Motor reducer;
Positioning disc, it is arranged on the output shaft of motor reducer, is used for the main muscle of steel reinforcement cage is positioned alignment;
Pressure pin, it is arranged on the output shaft of motor reducer, is positioned at after the positioning disc;
Clip, it is fixed or movably is installed on the pressure pin, is used to block the main muscle of steel reinforcement cage.
Limited block, they are total a plurality of, are distributed on the positioning disc by certain angle;
And
Be used to detect the sensor of limited block, after described sensor detects limited block, can control motor reducer and stop operating.
As further improvement in the technical proposal, described bracing or strutting arrangement comprises:
Base;
Support bar, it has two, and its underpart is installed on the base;
Support roller, it has two, is separately positioned on the top of two support bars;
Chain, it is enclosed within on the support roller, can passively rotate around support roller;
The support roller panel, it adheres to and is installed on the chain;
And
The location fork, it has a groove that can hold steel reinforcement cage liner muscle, is used to buttress the liner muscle that is placed on the bracing or strutting arrangement.
As further improvement in the technical proposal, described support bar is hinged on the base, and the location-plate that cooperates with support bar is installed on the base, and described location-plate is provided with a plurality of locating holes.
As further improvement in the technical proposal, also comprise auxiliary rotating mechanism, described auxiliary rotating mechanism comprises:
Power transmission shaft, it is installed on the bottom of the orientation of a plurality of bracing or strutting arrangements;
First sprocket wheel, it has a plurality of, is installed on the power transmission shaft;
Auxiliary pressure pin, they are a plurality of in having, and are installed on the power transmission shaft near the first corresponding sprocket wheel;
Second sprocket wheel, the top that it is installed in auxiliary pressure pin connects by chain drive between described first sprocket wheel;
Cylinder, it is fixed on base or the ground, and the bottom of its piston rod and described auxiliary pressure pin is hinged, can control auxiliary pressure pin and rotate on power transmission shaft;
And
The assist location fork, it is installed in auxiliary pressure pin top, is used to block the main muscle of steel reinforcement cage.
As further improvement in the technical proposal, described auxiliary rotating mechanism also comprises:
Spacing check lock lever, one end are fixed on base or the ground, and the other end can support to a certain position of auxiliary pressure pin, is used to limit auxiliary pressure pin.
As further improvement in the technical proposal, described loading device is a plurality of brace tables.
As further improvement in the technical proposal, described loading device also comprises the balance staff of swinging that is arranged on a plurality of brace tables side.
The utility model in use, a plurality of liner muscle of annular are positioned on many bracing or strutting arrangements, then main muscle to be welded being placed on loading device contacts with the liner muscle, like this, the workman can conveniently be fixed together main muscle in the spot welding of liner muscle, with rotary drive mechanism liner muscle and the main muscle that has welded are rotated a station afterwards, proceed welding, thereby can finish the welding manufacturing of whole steel reinforcement cage, steel reinforcement cage and steel reinforcement cage efficiently.
The beneficial effects of the utility model: the utility model is applied widely, and is easy and simple to handle, can greatly reduce workman's working strength, has the high characteristics of production efficiency, also can effectively guarantee the dimensional accuracy and the rigidity of steel reinforcement cage, Steel-bar Pile or reinforcing bar post simultaneously.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing:
Fig. 1 is the utility model general layout structural representation;
Fig. 2 be among Fig. 1 A-A to view;
Fig. 3 is the utility model rotary drive mechanism example structure schematic diagram;
Fig. 4 is the utility model supporting mechanism embodiment schematic side view;
Fig. 5 is that the utility model supporting mechanism embodiment master looks schematic diagram;
Fig. 6 is the auxiliary rotating mechanism embodiment schematic side view of the utility model;
Fig. 7 is that the auxiliary rotating mechanism embodiment master of the utility model looks schematic diagram.
The specific embodiment
With reference to figure 1 and Fig. 2, a kind of steel reinforcement cage fabric welding moulding machine of the present utility model comprises:
Rotary drive mechanism, it is used to drive steel reinforcement cage rotation to be formed;
Bracing or strutting arrangement, they are total a plurality of, are disposed on the rotary drive mechanism pivot axis, in order to support the liner muscle of steel reinforcement cage to be formed;
Loading device, it is arranged at the bracing or strutting arrangement side, is used to support the main muscle that is welded on the liner muscle.
The utility model in use, a plurality of liner muscle of annular are positioned on many bracing or strutting arrangements, then main muscle to be welded being placed on loading device contacts with the liner muscle, like this, the workman can conveniently be fixed together main muscle in the spot welding of liner muscle, with rotary drive mechanism liner muscle and the main muscle that has welded are rotated a station afterwards, proceed welding, thereby can finish the welding manufacturing of whole steel reinforcement cage, steel reinforcement cage and steel reinforcement cage efficiently.
The utility model is applied widely, and is easy and simple to handle, can greatly reduce workman's working strength, has the high characteristics of production efficiency, also can effectively guarantee the dimensional accuracy and the rigidity of steel reinforcement cage, Steel-bar Pile or reinforcing bar post simultaneously.
In conjunction with Fig. 3 with as preferred embodiment, a kind of embodiment of the utility model rotary drive mechanism comprises:
Motor reducer 1;
Positioning disc 2, it is arranged on the output shaft of motor reducer 1, is used for the main muscle of steel reinforcement cage is positioned alignment;
Pressure pin 3, it is arranged on the output shaft of motor reducer 1, is positioned at after the positioning disc 2;
Clip 4, it is fixed or movably is installed on the pressure pin 3, is used to block the main muscle of steel reinforcement cage.
Limited block 31, they are total a plurality of, are distributed on the positioning disc 2 by certain angle;
And
Be used to detect the sensor of limited block 31, after described sensor detects limited block 31, can control motor reducer 1 and stop operating.
Wherein, when motor reducer 1 rotated, clip 4 blocked main muscle, so, can drive main muscle 4 and rotate, rotate thereby drive whole steel reinforcement cage, Steel-bar Pile or reinforcing bar post.And the angle of rotating can be by sensor and limited block 31 controls.At present embodiment, sensor is preferably installed on the base with motor reducer 1, and after positioning disc 2 turned an angle, it can detect the limited block 31 on the positioning disc 2, thereby the control motor reducer is out of service.
In conjunction with Fig. 4 and Fig. 5, as preferred embodiment, a kind of embodiment of the utility model circumflex branch support arrangement comprises:
Base 5;
Support bar 6, it has two, and its underpart is installed on the base 5;
Support roller 7, it has two, is separately positioned on the top of two support bars 6;
Chain 8, it is enclosed within on the support roller 7, can be passive around support roller 7 rotations;
Support roller panel 9, it adheres to and is installed on the chain 8;
And
Location fork 10, it has a groove 11 that can hold steel reinforcement cage liner muscle, is used to buttress the liner muscle that is placed on the bracing or strutting arrangement.
Described support bar 6 is hinged on the base 5, and the location-plate 9 that cooperates with support bar 6 is installed on the base 5, and described location-plate 9 is provided with a plurality of locating holes 91.
Wherein, support roller panel 9 is preferably the nylon panel, has the characteristics of wear-resisting anti-cunning.And support roller 7 can carry out and the contact angle of liner muscle and the adjustment of contact area along its central shaft self.A plurality of locating holes 91 on the location-plate 9 then convenience are adjusted the opening angle of support bar 6, to adapt to the production of different-diameter product.
Because the end that rotary drive mechanism can only drive steel reinforcement cage rotates, in order to prevent the steel reinforcement cage distortion that twists, in conjunction with Fig. 6 and Fig. 7, as further preferred embodiment, this make-up machine also comprises auxiliary rotating mechanism, below is a kind of embodiment of described auxiliary rotating mechanism, comprising:
Power transmission shaft 20, it is installed on the bottom of the orientation of a plurality of bracing or strutting arrangements;
First sprocket wheel 12, it has a plurality of, is installed on the power transmission shaft 20;
Auxiliary pressure pin 13, they are a plurality of in having, and are installed on the power transmission shaft 20 near the first corresponding sprocket wheel 12;
Second sprocket wheel 14, the top that it is installed in auxiliary pressure pin 13 connects by chain drive between described first sprocket wheel 12;
Cylinder 15, it is fixed on base or the ground, and the bottom of its piston rod and described auxiliary pressure pin 13 is hinged, can control auxiliary pressure pin 13 and rotate on power transmission shaft 20;
And
Assist location fork 16, it is installed in auxiliary pressure pin 13 tops, is used to block the main muscle of steel reinforcement cage.
As further preferred embodiment, described auxiliary rotating mechanism also comprises:
Spacing check lock lever 17, one end are fixed on base or the ground, and the other end can support to a certain position of auxiliary pressure pin 13, are used to limit auxiliary pressure pin 13.
It should be noted that this auxiliary rotating mechanism is passive and synchronous transmission.When rotary drive mechanism drives main muscle front end and rotates, the assist location fork 16 of main muscle front end begins rotation, rotates thereby drive power transmission shaft 20 again by chain gear transmission, and winner muscle rear end also is rotated, as preferably, assist rotating mechanism to have 4 groups in the present embodiment.
As further improvement in the technical proposal, described loading device is a plurality of brace tables 18.
As further improvement in the technical proposal, described loading device also comprises the balance staff of swinging 19 that is arranged on a plurality of brace tables 18 sides.When needs carry out production than minor diameter, for convenience main muscle is supported contact in interior ring muscle, this balance staff 19 can be put the relevant position.
The course of work of the present utility model is:
(1), vertical bar master muscle is put on a plurality of brace tables 18, supporting station 18 1 sides also respectively are provided with a balance staff 19, and when making the less steel reinforcement cage of diameter, this balance staff 19 can be put and adapt to the position, in order to prolong the effective length of brace table 18, be used for supporting main muscle and feeding.
(2), the ring lining muscle of making is put into successively the adjusted good position and (can be selected location-plate 9 locating holes according to the diameter of actual liner muscle, the correct position of adjusting to support roller 7) in many groups support roller 7, to be installed on support roller 7 other location fork 10 rotations simultaneously and come up, in order to maintain the liner muscle.At this moment, should guarantee that main muscle encircles muscle and all contacts in a plurality of.
(3), control cylinder 15 action, will assist pressure pin 13 to be urged to the operating position, then spacing check lock lever 17 is rotated to the relevant position, guarantee that simultaneously assist location 16 levels of pitching stretch out forward.
(4), by hand liner muscle and main muscle intersection point are burn-on, control motor reducer 1 rotates, stop after making steel reinforcement cage rotate to an angle (angle of rotation can be realized by the sensor that is installed on the positioning disc 2), then put into second main muscle, the intersection point is burn-on, in like manner, partly weld until main muscle and finish.Be soldered to a half at main muscle, can will assist rotating mechanism to get back, at this moment, whole reinforcement cage skeleton have had strong rigidity, and remaining main muscle does not need auxiliary rotating mechanism to drive.
The utility model always is about 14m, the about 2.7m of beam overall is applicable to various processing sites, both can finish processing at indoor drill shack, also can manufacture the steel reinforcement cage that is applicable to most requirement of engineering of diameter of phi 500~Φ 1500 directly at building-site processing and fabricating steel reinforcement cage.The relevant required institutional adjustment time is short, easy to operate.
Certainly, the invention is not limited to above-mentioned embodiment, those of ordinary skill in the art also can make equivalent variations or replacement under the prerequisite of the utility model spirit, modification that these are equal to or replacement all are included in the application's claim institute restricted portion.

Claims (8)

1. the steel reinforcement cage fabric welding moulding machine is characterized in that, comprising:
Rotary drive mechanism, it is used to drive steel reinforcement cage rotation to be formed;
Bracing or strutting arrangement, they are total a plurality of, are disposed on the rotary drive mechanism pivot axis, in order to support the liner muscle of steel reinforcement cage to be formed;
Loading device, it is arranged at the bracing or strutting arrangement side, is used to support the main muscle that is welded on the liner muscle.
2. steel reinforcement cage fabric welding moulding machine according to claim 1 is characterized in that: described rotary drive mechanism comprises:
Motor reducer (1);
Positioning disc (2), it is arranged on the output shaft of motor reducer (1), is used for the main muscle of steel reinforcement cage is positioned alignment;
Pressure pin (3), it is arranged on the output shaft of motor reducer (1), is positioned at positioning disc (2) afterwards;
Clip (4), it is fixed or movably is installed on the pressure pin (3), is used to block the main muscle of steel reinforcement cage;
Limited block (31), they are total a plurality of, are distributed on the positioning disc (2) by certain angle;
And
Be used to detect the sensor of limited block (31), after described sensor detects limited block (31), can control motor reducer (1) and stop operating.
3. steel reinforcement cage fabric welding moulding machine according to claim 1 and 2 is characterized in that: described bracing or strutting arrangement comprises:
Base (5);
Support bar (6), it has two, and its underpart is installed on the base (5);
Support roller (7), it has two, is separately positioned on the top of two support bars (6);
Chain (8), it is enclosed within on the support roller (7), can passively rotate around support roller (7);
Support roller panel (9), it adheres to and is installed on the chain (8);
And
Location fork (10), it has a groove (11) that can hold steel reinforcement cage liner muscle, is used to buttress the liner muscle that is placed on the bracing or strutting arrangement.
4. steel reinforcement cage fabric welding moulding machine according to claim 3, it is characterized in that: described support bar (6) is hinged on the base (5), and the location-plate (9) that cooperates with support bar (6) is installed on the base (5), and described location-plate (9) is provided with a plurality of locating holes (91).
5. steel reinforcement cage fabric welding moulding machine according to claim 1 and 2 is characterized in that: also comprise auxiliary rotating mechanism, described auxiliary rotating mechanism comprises:
Power transmission shaft (20), it is installed on the bottom of the orientation of a plurality of bracing or strutting arrangements;
First sprocket wheel (12), it has a plurality of, is installed on the power transmission shaft (20);
Auxiliary pressure pin (13), they are a plurality of in having, and are installed on the power transmission shaft (20) near corresponding first sprocket wheel (12);
Second sprocket wheel (14), it is installed in the top of auxiliary pressure pin (13), connects by chain drive between described first sprocket wheel (12);
Cylinder (15), it is fixed on base or the ground, and the bottom of its piston rod and described auxiliary pressure pin (13) is hinged, can control auxiliary pressure pin (13) and go up rotation at power transmission shaft (20);
And
Assist location fork (16), it is installed in auxiliary pressure pin (13) top, is used to block the main muscle of steel reinforcement cage.
6. steel reinforcement cage fabric welding moulding machine according to claim 5 is characterized in that: described auxiliary rotating mechanism also comprises:
Spacing check lock lever (17), one end are fixed on base or the ground, and the other end can support to a certain position of auxiliary pressure pin (13), are used to limit auxiliary pressure pin (13).
7. steel reinforcement cage fabric welding moulding machine according to claim 1 and 2 is characterized in that: described loading device is a plurality of brace tables (18).
8. steel reinforcement cage fabric welding moulding machine according to claim 7 is characterized in that: described loading device also comprises the balance staff of swinging (19) that is arranged on a plurality of brace tables (18) side.
CN2010206818694U 2010-12-27 2010-12-27 Reinforcing cage welding molding machine Expired - Fee Related CN201940767U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010206818694U CN201940767U (en) 2010-12-27 2010-12-27 Reinforcing cage welding molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010206818694U CN201940767U (en) 2010-12-27 2010-12-27 Reinforcing cage welding molding machine

Publications (1)

Publication Number Publication Date
CN201940767U true CN201940767U (en) 2011-08-24

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Application Number Title Priority Date Filing Date
CN2010206818694U Expired - Fee Related CN201940767U (en) 2010-12-27 2010-12-27 Reinforcing cage welding molding machine

Country Status (1)

Country Link
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103056505A (en) * 2012-12-28 2013-04-24 浙江飞剑电力器材有限公司 Seam welder for steel reinforcement framework
CN104416302A (en) * 2013-08-28 2015-03-18 四平欧维姆机械有限公司 Adjustable automatic installation mechanism for inner crane of reinforcement cage
CN104493381A (en) * 2014-12-03 2015-04-08 建科机械(天津)股份有限公司 Automatic welding device of square steel reinforcement cage moulding machine
CN105033482A (en) * 2015-07-29 2015-11-11 朱玉兵 Method for welding support pillar reinforcement cage for municipal engineering
CN105904124A (en) * 2015-07-29 2016-08-31 朱玉兵 Welding machine capable of achieving convenient unloading of reinforcing cage and used for building construction
CN106938308A (en) * 2017-05-03 2017-07-11 河南永立电力杆塔有限公司 A kind of cement electric pole fabrication of reinforcing cage device
CN107695240A (en) * 2017-09-06 2018-02-16 中交路桥建设有限公司 A kind of steel reinforcement cage joint flex method
GB2566398A (en) * 2018-05-16 2019-03-13 Yongkang Jufeng Tech Co Ltd A welding equipment for bridges
CN112355452A (en) * 2020-11-11 2021-02-12 成都华研机器设备有限公司 Manufacturing method of reinforcement cage

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103056505B (en) * 2012-12-28 2015-02-18 浙江飞剑电力器材有限公司 Seam welder for steel reinforcement framework
CN103056505A (en) * 2012-12-28 2013-04-24 浙江飞剑电力器材有限公司 Seam welder for steel reinforcement framework
CN104416302A (en) * 2013-08-28 2015-03-18 四平欧维姆机械有限公司 Adjustable automatic installation mechanism for inner crane of reinforcement cage
CN104493381A (en) * 2014-12-03 2015-04-08 建科机械(天津)股份有限公司 Automatic welding device of square steel reinforcement cage moulding machine
CN104493381B (en) * 2014-12-03 2016-04-13 建科机械(天津)股份有限公司 The automatic soldering device of square steel reinforcement cage forming machine
CN105904124A (en) * 2015-07-29 2016-08-31 朱玉兵 Welding machine capable of achieving convenient unloading of reinforcing cage and used for building construction
CN105033482A (en) * 2015-07-29 2015-11-11 朱玉兵 Method for welding support pillar reinforcement cage for municipal engineering
CN106938308B (en) * 2017-05-03 2018-11-13 河南永立电力杆塔有限公司 A kind of cement electric pole fabrication of reinforcing cage device
CN106938308A (en) * 2017-05-03 2017-07-11 河南永立电力杆塔有限公司 A kind of cement electric pole fabrication of reinforcing cage device
CN107695240A (en) * 2017-09-06 2018-02-16 中交路桥建设有限公司 A kind of steel reinforcement cage joint flex method
CN107695240B (en) * 2017-09-06 2019-04-05 中交路桥建设有限公司 A kind of steel reinforcement cage joint flex method
GB2566398A (en) * 2018-05-16 2019-03-13 Yongkang Jufeng Tech Co Ltd A welding equipment for bridges
GB2566398B (en) * 2018-05-16 2019-09-18 Yongkang Jufeng Tech Co Ltd An Apparatus for Welding Bridge Components
CN112355452A (en) * 2020-11-11 2021-02-12 成都华研机器设备有限公司 Manufacturing method of reinforcement cage

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GR01 Patent grant
EXPY Termination of patent right or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110824

Termination date: 20141227