CN207567474U - A kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric - Google Patents

Abstract

The utility model is related to a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric, including：Mechanism is dyed, dyeing mechanism includes：Dye vat and level-one conducting subassembly；Flushing machine, flushing machine are arranged on above dyeing mechanism, including：Support component, support component are arranged on the top of dye vat；Cleaning assembly, cleaning assembly are arranged on the end of support component；And two level conducting subassembly, two level conducting subassembly are arranged on the side wall of support component；And filter mechanism, filter mechanism are arranged on above flushing machine, including：Filtering cloth jar；Filtering cloth jar is arranged on above support component；Three-level conducting subassembly, three-level conducting subassembly are arranged on filtering cloth jar；And material spray component, material spray component are arranged on flushing machine side and are connected inside one end and dye vat；The utility model solves dye cloth during, a variety of waste residues, soft flocks are adulterated in the dyestuff in dye vat, it is directly excluded to waste dyestuff and the problem of water resource.

Description

A kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric

Technical field

The utility model is related to overflow dyeing machine technical field more particularly to a kind of water-saving dyeing of low elastic polyester filament imitation velvet fabric Device.

Background technology

The production of low elastic polyester filament imitation velvet fabric is the traditional pillar industry in China, and velvet is usually traditional autumn clothing stream Row fabric, its luxurious makings and abundant texture build the fashion atmosphere as magic, and imitation velvet fabric heavier mass is printing During dye, corrosion resistance is strong, it is quick to absorb；With the rapid development of the national economy, the dyeing industry in China also enters height Fast period of expansion, equipment and technical merit are obviously improved, and production technology and equipment are constantly updated, and dyeing and printing process is occupied in textile industry Very important status, the cost control in dyeing and printing process directly influences the economic value for being directly related to fabric；Therefore, Stringent control cost is wanted to the dyeing course of fabric.

The patent document of Patent No. CN104195780A discloses a kind of water-saving overflow dyeing machine, including：One overflow dyeing machine ontology, It has a water purification water inlet, a water intake and an overflow dyeing machine ontology dewatering outlet；One pure water pipe is communicated in the overflow dyeing machine sheet Body water inlet and a water purification source, to provide water purification to the overflow dyeing machine ontology；One waste pipe is communicated in the chromosome ontology and discharges water Mouth and the water intake, to provide the waste water of overflow dyeing machine ontology discharge to the overflow dyeing machine ontology；One water source control unit, if The water purification and/or the waste water is placed in enter in the water-flowing path of the overflow dyeing machine ontology, to according to the overflow dyeing machine ontology to water source The different demands of cleannes control the water purification and the waste water to enter the ratio of the overflow dyeing machine ontology, which will script directly quilt The overflow dyeing machine waste water of discharge is supplied to overflow dyeing machine to turn waste into wealth as dyeing water, saved water purification in dyeing course again Dosage, so as to reach preferable cost control.

But in actual use, inventor is had found during dying cloth, and is adulterated in the dyestuff in dye vat a variety of useless Slag, soft flocks, the problem of be expelled directly out wasting dyestuff and water resource.

Utility model content

The purpose of this utility model be in view of the deficiencies of the prior art, it is fast by using swan fabric own absorption Characteristic, using fabric as filter screen of the processing containing waste residue, soft flocks slurry so that used slurry can be with repetitive cycling profit With during solving and dying cloth, a variety of waste residues, soft flocks are adulterated in the dyestuff in dye vat, is expelled directly out waste dye The problem of material and water resource.

It is as follows using technical solution for more than technical problem：A kind of water-saving dyeing dress of low elastic polyester filament imitation velvet fabric It puts, including：

Mechanism is dyed, the dyeing mechanism includes：

Dye vat, the dye vat are used for holding the slurry for carrying out dye fabric；And

Level-one conducting subassembly, the level-one conducting subassembly are arranged on the dye vat and for being conducted to fabric；

Flushing machine, the flushing machine are arranged on above dyeing mechanism, including：

Support component, the support component are arranged on the top of the dye vat；

Cleaning assembly, the cleaning assembly are arranged on the end of the support component；And

Two level conducting subassembly, the two level conducting subassembly are arranged on the side wall of support component；And

Filter mechanism, the filter mechanism are arranged on above flushing machine, including：

Filtering cloth jar；The filtering cloth jar is arranged on above the support component and for holding the slurry after cleaning；

Three-level conducting subassembly, the three-level conducting subassembly are arranged on filtering cloth jar；And

Material spray component, the material spray component are arranged on the flushing machine side and are connected inside one end and the dye vat It is logical.

As a preferred embodiment, the level-one conducting subassembly includes：

Conduction unit a, the conduction unit a are fixed at dye vat end top；

Conduction unit b, the conduction unit b are arranged on inside dye vat；And

Conduction unit c, the conduction unit c are arranged on the conduction unit b rears and are fixed on inside dye vat；

The conduction unit a, conduction unit b, conduction unit c are displayed along fabric conduction orientation and are set.

As a preferred embodiment, the support component includes：

Stent, the stent are fixedly connected with the filtering cloth jar bottom；And

Bottom plate, the bottom plate are fixedly connected with the stent.

As a preferred embodiment, the cleaning assembly includes：

Water spray tank, the water spray tank are mounted on the bottom plate end；

It is connected inside water-supply-pipe, the water-supply-pipe and the water spray tank and sets straight up；And

Spray unit, the spray unit lower end is connected with the water-supply-pipe and the water spray plate on the spray unit inclines It sets obliquely.

As a preferred embodiment, the three-level conducting subassembly includes：

Conduction unit d, the conduction unit d are symmetricly set on the filtering cloth jar both ends top；And

Conduction unit e, the conduction unit e are arranged on above the spray unit and are fixed at filtering cloth jar lateral wall On.

As a preferred embodiment, the material spray component includes：

It is connected inside conveying pipeline a, the conveying pipeline a and the dye vat,

Mateiral pump, the mateiral pump are connected with the conveying pipeline a,

It is connected inside conveying pipeline b, the conveying pipeline b and the mateiral pump；And

Dispenser unit, the dispenser unit are connected with the conveying pipeline b and above the filtering cloth jars.

As a preferred embodiment, setting spike on the filtering cloth jar side wall, the spike is fixed by inclined plate and the bottom plate Connection.

As a preferred embodiment, the conduction unit a, conduction unit b, conduction unit c, conduction unit d, conduction unit e, two Grade conducting subassembly includes baffle, the rotation axis that both ends are fixed on baffle and the roller being rotatably provided in rotation axis Axis.

As a preferred embodiment, the distance of roll shaft b to the dye vat bottom on the conduction unit b is D1, the conduction unit c On roll shaft c to dye vat bottom distance be D2, the D2 ＞ D1.

As another preferably, roller x, the conduction unit e on roll shaft c, two level conducting subassembly on the conduction unit c On roller e be obliquely installed along same linear direction.

The beneficial effects of the utility model：

(1) by using the characteristic that swan fabric own absorption is fast in the utility model, using fabric as processing containing useless The filter screen of slag, soft flocks slurry so that used slurry can be reached with repeated recycling utilize and saved water resource and saved former The effect of slurry reduces cost of investment；

(2) by setting cleaning assembly in the utility model, to cleaning on one side for fabric, so as to ensure that fabric passes through The cleannes of its lower surface when crossing filter mechanism, and then improve the filter effect of subsequent filter mechanism；Meanwhile fabric is carried out Secondary dyeing processing improves the uniformity and adequacy of dyeing fabric；

(2) by setting material spray component in the utility model, the slurry containing soft flocks, waste residue in dye vat is sprayed to face Material upper surface carries out the filtering to slurry so that the slurry after filtering can be recycled again；Meanwhile fabric is in the mistake of filter slurry Cheng Zhong, and third time dyeing work is realized, further improve the uniformity and adequacy of web surface dyeing.

(4) by setting D2 ＞ D1 in the utility model so that the flow that spray unit is sprayed onto on fabric increases path, Ensure that the waste residue on fabric, soft flocks are preferably cleaned, meanwhile, the conduction unit for setting two-stage height different in dye vat carries The high coloring of fabric；

(5) by the way that roll shaft c, roller x and roller e is set to be set along same linear direction in the utility model so that cloth It will not be in contact or even squeeze with spray unit in conductive process, ensure flatness of the fabric in transmission process, so as to Ensure the quality of fabric.

In conclusion the equipment has the advantages of easy to operate, water-saving, it is particularly suitable for overflow dyeing machine technical field.

Description of the drawings

It is required in being described below to embodiment for the clearer technical solution for illustrating the utility model embodiment The attached drawing used is briefly described, it should be apparent that, drawings discussed below is only some embodiments of the utility model, For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings Obtain other accompanying drawings.

Fig. 1 is the structure diagram of the water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric.

Fig. 2 is the schematic side view of the water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric.

Fig. 3 is the structure diagram of flushing machine and filter mechanism.

Fig. 4 is the structure diagram of level-one conducting subassembly.

Fig. 5 is the structure diagram of conduction unit.

Fig. 6 is the schematic cross-sectional view for dyeing mechanism.

Fig. 7 is that the structure of material spray component regards schematic diagram.

Fig. 8 is the structure diagram of support component.

Fig. 9 is the structure diagram of cleaning assembly.

The track schematic diagram of fabric when Figure 10 is low elastic polyester filament imitation velvet fabric water-saving dyeing apparatus working condition.

Specific embodiment

The technical scheme in the embodiment of the utility model is clearly and completely illustrated below in conjunction with the accompanying drawings.

Embodiment one

As shown in Figure 1, a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric, including：

Mechanism 1 is dyed, the dyeing mechanism 1 includes：

Dye vat 11, the dye vat 11 are used for holding the slurry for carrying out dye fabric；And

Level-one conducting subassembly 12, the level-one conducting subassembly 12 are arranged on the dye vat 11 and for being passed to fabric It leads；

Flushing machine 2, the flushing machine 2 are arranged on 1 top of dyeing mechanism, including：

Support component 21, the support component 21 are arranged on the top of the dye vat 11；

Cleaning assembly 22, the cleaning assembly 22 are arranged on the end of the support component 21；And

Two level conducting subassembly 23, the two level conducting subassembly 23 are arranged on the side wall of support component 21；And

Filter mechanism 3, the filter mechanism are arranged on 2 top of flushing machine, including：

Filtering cloth jar 31；The filtering cloth jar 31 is arranged on 21 top of support component and for holding the slurry after cleaning；

Three-level conducting subassembly 32, the three-level conducting subassembly 32 are arranged on filtering cloth jar 31；And

Material spray component 33, the material spray component 33 are arranged on 2 side of flushing machine and one end and the dye vat 11 Inside is connected.

In the present embodiment, by using the fast characteristic of swan fabric own absorption, using fabric as containing waste residue, soft flocks The filter screen of slurry processing so that used slurry can be reached with repeated recycling utilize and saved water resource and saving magma Effect, reduce cost of investment.

Further, as shown in figure 4, the level-one conducting subassembly 12 includes：

Conduction unit a121, the conduction unit a121 are fixed at 11 end of dye vat top；

Conduction unit b122, the conduction unit b122 are arranged on inside dye vat 11；And

Conduction unit c123, the conduction unit c123 are arranged on the conduction unit b122 rears and are fixed on dye vat 11 It is internal；

The conduction unit a121, conduction unit b122, conduction unit c123 are set along fabric conduction orientation array；

What deserves to be explained is it is to ensure cloth using the purpose that three conduction units are set along fabric conduction orientation array The track of conduction prevents its fold from influencing coloring.

Further, as shown in figure 8, the support component 21 includes：

Stent 211, the stent 211 are fixedly connected with 31 bottom of filtering cloth jar；And

Bottom plate 212, the bottom plate 212 are fixedly connected with the stent 211.

Further, as shown in figure 9, the cleaning assembly 22 includes：

Water spray tank 221, the water spray tank 221 are mounted on 212 end of bottom plate；

It is connected inside water-supply-pipe 222, the water-supply-pipe 222 and the water spray tank 221 and sets straight up；And

Spray unit 223,223 lower end of spray unit is connected with the water-supply-pipe 222 and the spray unit 223 On water spray plate 2231 set diagonally downward；

At this it is noted that the purpose of setting cleaning assembly 22 is, the fabric after first dyeing is positive and negative Face is it is possible that be stained with the waste residue and soft flocks of slurry in dye vat 11, in order to preferably realize postorder filtration, setting spray Unit 223 is to the one side of fabric, i.e., the one side of the filtering cloth jar bottom of direction when fabric is sent to filter mechanism, wash away clear It washes, so as to ensure that the cleannes of fabric lower surface, and then improves the filter effect of subsequent filter mechanism；Meanwhile to fabric Secondary dyeing processing is carried out, improves the uniformity and adequacy of dyeing fabric.

Further, as shown in figure 3, the three-level conducting subassembly 32 includes：

Conduction unit d321, the conduction unit d321 are symmetricly set on 31 both ends of the filtering cloth jar top；And

Conduction unit e322, the conduction unit e322 are arranged on 223 top of spray unit and were fixed at On 31 lateral wall of filtering jar.

Further, as shown in fig. 7, the material spray component 33 includes：

It is connected inside conveying pipeline a331, the conveying pipeline a331 and the dye vat 11,

Mateiral pump 332, the mateiral pump 332 are connected with the conveying pipeline a331,

It is connected inside conveying pipeline b333, the conveying pipeline b333 and the mateiral pump 332；And

Dispenser unit 334, the dispenser unit 334 are connected with the conveying pipeline b333 and on the filtering cloth jars 31 Side.

In the present embodiment, by setting material spray component 33, mateiral pump 332 will contain soft flocks, waste residue in dye vat 11 Slurry is extracted, then is sent on conveying pipeline b334 by conveying pipeline b333, and slurry is from being sprayed to fabric upper surface, soft flocks It is filtered, is infiltrated into filtering cloth jar 31 by fabric upper surface, so as to achieve the effect that filter slurry so that the slurry after filtering is again It can be recycled, put into new dyestuff work, and then save Water Energy and dyestuff, reduce cost of investment；Meanwhile fabric exists During filter slurry, but realize third time dyeing work, further improve web surface dyeing uniformity and Adequacy.

Further, as shown in Fig. 2, setting spike 311 on 31 side wall of the filtering cloth jar, the spike 311 passes through inclined plate 312 are fixedly connected with the bottom plate 212.

At this by setting inclined plate, tripod is fixed, increases the whole stability of support component 21, ensure that device is complete Whole, better progress.

Further, as shown in figure 5, the conduction unit a121, conduction unit b122, conduction unit c123, conduction list First d321, conduction unit e322, two level conducting subassembly 23 are fixed at the rotation on baffle 231 including baffle 231, both ends Axis 232 and the roll shaft 233 being rotatably provided in rotation axis 232.

Embodiment two

As shown in fig. 6, identical wherein with embodiment one or corresponding component uses and one corresponding attached drawing mark of embodiment Note, for simplicity, hereafter only description and the distinctive points of embodiment one.The difference of the embodiment two and embodiment one exists In：

Further, the distance of the roll shaft b1221 on the conduction unit b122 to 11 bottom of dye vat is D1, and the conduction is single The distance of roll shaft c1231 to 11 bottom of dye vat on first c123 is D2, the D2 ＞ D1.

In the present embodiment by setting D2 ＞ D1 so that when fabric is sent to two level conducting subassembly from conduction unit c123 When 23, the flow that spray unit 223 is sprayed onto on fabric increases path, it is ensured that and waste residue, soft flocks on fabric are preferably cleaned, Meanwhile the different conduction unit of setting two-stage height in the dye vat 11, improve the coloring of fabric.

Embodiment three

As shown in Figure 10, wherein identical with embodiment one or corresponding component uses and one corresponding attached drawing mark of embodiment Note, for simplicity, hereafter only description and the distinctive points of embodiment one.The difference of the embodiment three and embodiment one exists In：

Further, the roll shaft c1231 on the conduction unit c123, the roller x235 on two level conducting subassembly 23, conduction Roller e3221 on unit e322 is obliquely installed along same linear direction.

In the present embodiment, in order to which fully fabric can be rinsed for spray unit 223, water spray plate 2231 is close Fabric is set, after fabric is completed to rinse, when being sent to conduction unit d321 from two level conducting subassembly 23, if roll shaft The angle that c1231, roller x235 and roller e3221 are formed is less than 180 degree, then be likely to result in cloth in conductive process with Spray unit 223 contacts or even the extruding by spray unit 223, influences the flatness in the transmission process of fabric, so as to shadow Ring the quality of fabric.

The course of work：Fabric is dyed first, and the side for setting conduction unit a121 from dye vat 11 passes through conduction unit A121 enters dye vat 11, is conducted further along conduction unit b122 and conduction unit c123 to two level conducting subassembly 23, The water sprayed water in tank 221 is delivered to spray unit 223 by the water-supply-pipe 222 of cleaning assembly 22 at this time, and water is out of shower plate 2231 It sprays water diagonally downward to the fabric of approach, waste residue, the soft flocks on its fabric is washed away totally, after washing away, fabric leads to again Conduction unit d321 is crossed, is conducted to conduction unit e322, when fabric is sent to 334 lower section of dispenser unit, mateiral pump 332 will The slurry containing soft flocks, waste residue in dye vat 11 is extracted, then is sent on conveying pipeline b334 by conveying pipeline b333, slurry from Fabric upper surface is sprayed to, soft flocks is filtered by fabric, and the slurry after being filtered at this time enters in filtering cloth jar 31 and recycled.

In the description of the present invention, it is to be appreciated that the orientation or position of the instructions such as term " front and rear ", " left and right " Relationship is based on orientation shown in the drawings or position relationship, is for only for ease of description the utility model and simplifies description, without It is instruction or implies that signified equipment or component there must be specific orientation, with specific azimuth configuration and operation, therefore not It is understood that as the limitation to utility model.

Certainly in the technical program, those skilled in the art is it should be understood that term " one " is interpreted as " at least One " or " one or more ", i.e., in one embodiment, the quantity of an element can be one, and in other implementation In example, the quantity of the element can be multiple, and term " one " is it is not intended that limitation to quantity.

The preferable specific embodiment of the above, only the utility model, but the scope of protection of the utility model is not This is confined to, the variation that any one skilled in the art can readily occur under the technical clarification of the utility model Or replace, it should be covered within the scope of the utility model.Therefore, the scope of protection of the utility model should be with right Subject to the protection domain of claim.

Claims (10)

1. a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric, which is characterized in that including：

Mechanism (1) is dyed, the dyeing mechanism (1) includes：

Dye vat (11), the dye vat (11) carry out the slurry of dye fabric for holding；And

Level-one conducting subassembly (12), the level-one conducting subassembly (12) are arranged on the dye vat (11) and for being carried out to fabric Conduction；

Flushing machine (2), the flushing machine (2) are arranged on above dyeing mechanism (1), including：

Support component (21), the support component (21) are arranged on the top of the dye vat (11)；

Cleaning assembly (22), the cleaning assembly (22) are arranged on the end of the support component (21)；And

Two level conducting subassembly (23), the two level conducting subassembly (23) are arranged on the side wall of support component (21)；And

Filter mechanism (3), the filter mechanism are arranged on above flushing machine (2), including：

Filtering cloth jar (31)；The filtering cloth jar (31) is arranged on above the support component (21) and for holding the slurry after cleaning Material；

Three-level conducting subassembly (32), the three-level conducting subassembly (32) are arranged on filtering cloth jar (31)；And

Material spray component (33), the material spray component (33) are arranged on the flushing machine (2) side and one end and the dye vat (11) it is internal to be connected.

2. a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric according to claim 1, which is characterized in that described Level-one conducting subassembly (12) includes：

Conduction unit a (121), the conduction unit a (121) are fixed above dye vat (11) end；

Conduction unit b (122), it is internal that the conduction unit b (122) is arranged on dye vat (11)；And

Conduction unit c (123), the conduction unit c (123) are arranged on conduction unit b (122) rears and are fixed on dye vat (11) it is internal；

The conduction unit a (121), conduction unit b (122), conduction unit c (123) are set along fabric conduction orientation array.

3. a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric according to claim 1, which is characterized in that described Support component (21) includes：

Stent (211), the stent (211) are fixedly connected with the filtering cloth jar (31) bottom；And

Bottom plate (212), the bottom plate (212) are fixedly connected with the stent (211).

4. a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric according to claim 3, which is characterized in that described Cleaning assembly (22) includes：

Water spray tank (221), the water spray tank (221) is mounted on the bottom plate (212) end；

It is connected inside water-supply-pipe (222), the water-supply-pipe (222) and the water spray tank (221) and sets straight up；And

Spray unit (223), spray unit (223) lower end is connected with the water-supply-pipe (222) and the spray unit (223) water spray plate (2231) on is set diagonally downward.

5. a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric according to claim 4, which is characterized in that described Three-level conducting subassembly (32) includes：

Conduction unit d (321), the conduction unit d (321) are symmetricly set at the top of the filtering cloth jar (31) both ends；And

Conduction unit e (322), the conduction unit e (322) are arranged on above the spray unit (223) and are fixed at On filtering cloth jar (31) lateral wall.

6. a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric according to claim 1, which is characterized in that described Material spray component (33) includes：

It is connected inside conveying pipeline a (331), the conveying pipeline a (331) and the dye vat (11),

Mateiral pump (332), the mateiral pump (332) are connected with the conveying pipeline a (331),

It is connected inside conveying pipeline b (333), the conveying pipeline b (333) and the mateiral pump (332)；And

Dispenser unit (334), the dispenser unit (334) are connected with the conveying pipeline b (333) and positioned at the filtering cloth jars (31) top.

7. a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric according to claim 3, which is characterized in that described Spike (311) is set on filtering cloth jar (31) side wall, and the spike (311) connects by the way that inclined plate (312) and the bottom plate (212) are fixed It connects.

8. a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric according to claim 5, which is characterized in that described Conduction unit a (121), conduction unit b (122), conduction unit c (123), conduction unit d (321), conduction unit e (322), two Grade conducting subassembly (23) includes baffle (231), the rotation axis (232) that both ends are fixed on baffle (231) and can turn The dynamic roll shaft (233) being arranged in rotation axis (232).

9. a kind of water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric according to claim 2, which is characterized in that described The distance of roll shaft b (1221) on conduction unit b (122) to dye vat (11) bottom is D1, on the conduction unit c (123) The distance of roll shaft c (1231) to dye vat (11) bottom is D2, the D2 ＞ D1.

A kind of 10. water-saving dyeing apparatus of low elastic polyester filament imitation velvet fabric according to claim 5, which is characterized in that institute State the roll shaft c (1231) on conduction unit c (123), the roller x (235) on two level conducting subassembly (23), conduction unit e (322) On roller e (3221) be obliquely installed along same linear direction.