CN204112057U - Chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and is brightened combination machine - Google Patents
Chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and is brightened combination machine Download PDFInfo
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- CN204112057U CN204112057U CN201420538693.5U CN201420538693U CN204112057U CN 204112057 U CN204112057 U CN 204112057U CN 201420538693 U CN201420538693 U CN 201420538693U CN 204112057 U CN204112057 U CN 204112057U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
Disclosed in the utility model is that a kind of chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and brightened combination machine, scouring and bleaching described in entering cloth rack unit, the first prewasher unit, the first Water Extraction Machinery unit, scouring and bleaching machine unit, the second Water Extraction Machinery unit, brightening agent unit, the second prewasher unit, fast washer unit and wet folder unit successively continuous arrangement combine with it and brighten combination machine for principal character, have rational in infrastructure, production efficiency is high, water-saving consumption-reduction, the features such as processed quality of item is good.
Description
Technical field
The utility model relates to a kind of chemical fiber machine fabric open width continuous high speed and scourings and bleaching and brighten combination machine, belongs to textile dyeing and finishing mechanized equipment technology.
Background technology
The knitting tubular fabric delivered in the world for 2007 cuts open width open-Width Continuous dyeing and finishing technology, is the global main trend of textile dyeing and finishing processing.
The alternative overflow rope form dyeing and finishing processing of open width continuous dyeing and finishing processing, has and improves product quality, and the features such as a large amount of water saving, joint vapour and minimizing sewage discharge are the technological progresses of a kind of typical energy-saving and emission-reduction, cleaner production.
Existing knit goods open-Width Continuous dyeing and finishing technology equipment is the dyeing and finishing processing of the knit goods of low-density good permeability and the technological equipment that designs.This application is on the woven fabric of high density poor air permeability, and outstanding behaviours is poor for washing mass transfer effect, directly affects production efficiency.Especially for more chemical fiber machine fabric, its processing technology linear velocity is reduced to 15m/min upper and lower by desired value 25 ~ 30m/min.
Open width oil removing washing combination machine such as prepared by Gao Le company, its processing line speed is 15m/min; Its water consumption is fabric 6550L per ton, and it is than overflow washing process using water wisely 33.5%.
And domestic to deoil, preshrunk, destarch, open width washing combination machine, the water consumption of its woven fabric per ton is 8t.
Above-mentioned domestic and international two kinds of combination machines, owing to being employing upper punch, lower immersion water-washing method, the equipment of cloth liquid separate type or oscillatory type water-washing method, all possesses large-scale net roller, and make the chemical fiber machine fabric open width of high density poor air permeability be coated on the process such as enforcement washing on net roller, because water not easily washes mass transfer difference through fabrics cloth cover, be difficult to form vibration " suction " effect, wash unclean.Helplessly can only reduce its processing line speed, extend the washing time of fabric.Obviously, its production efficiency will inevitably be made like this to decline.
Summary of the invention
The utility model aims to provide a kind of rational in infrastructure, and water-saving consumption-reduction and the higher chemical fiber machine fabric open width continuous high speed of production efficiency are scouringed and bleaching and brightened combination machine, to overcome the deficiency of prior art.
The technical scheme that the utility model realizes its object is:
A kind of chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and is brightened combination machine, comprise entering cloth rack unit, the first prewasher unit, the first Water Extraction Machinery unit, scouring and bleaching machine unit, the second Water Extraction Machinery unit, brightening agent unit, the second prewasher unit, fast washer unit and wet folder unit, and described 9 unit successively continuous arrangement be combined into described in scouring and bleaching and brighten combination machine, and its:
A, described entering cloth rack unit is the entering cloth rack unit comprising fabric guide roll, tension bracket and photoelectricity stent centering device; And it enters cloth processing line speeds control within the scope of 10 ~ 90m/min;
B, described first prewasher unit, it comprises:
Tank; Be provided with 2 in described tank to 2 often pair deflector rolls under water, and 2 to often pair of 2 brush roll, and described 2 to deflector roll under water and 2 pairs of left and right symmetries of brush roll arranged apart; Described often pair of 2 brush roll offset with the positive and negative of the expanded fabric ZW of immersion respectively, and regulate hairbrush cornerite by lower fabric guide roll;
Kneader; Described kneader comprises and is packed in fixing washboard on the base of tank and is located at the left washboard of fixing washboard both sides and right washboard; Left washboard and right washboard are respectively and keep making the current technique slit of expanded fabric that soaks between fixing washboard placed in the middle; Bottom and the tank of described technique slit are through;
Flusher; Described flusher comprises water pump, dynamic filter and left and right nozzle; Described left and right nozzle is packed in the top of fixing washboard respectively, the water jet of left and right nozzle aims at fixing washboard and the slit between left washboard and right washboard respectively, the water inlet of water pump is connected with the water outlet pipeline of dynamic filter, the delivery port of water pump is connected with the water inlet pipeline of left and right nozzle, and the water inlet of dynamic filter is connected through with bottom of gullet;
Upper fabric guide roll; Described upper fabric guide roll is located at the central authorities of fixing washboard and is positioned at the top of left and right nozzle;
A pair left and right lower fabric guide roll, described left and right lower fabric guide roll to be located on tank top board and to lay respectively at the outside of left and right washboard;
The fabric washed, by left side deflector roll and lower-left fabric guide roll secondary turnover tank under water, again through the left technique slit of kneader, tank is imported by right technique slit again through upper fabric guide roll, via right side deflector roll and bottom right fabric guide roll secondary turnover tank under water, finally derive tank, and the positive and negative of fabric is successively through the round brush of secondary brush roll, and secondary is rubbed with the hands, rubbed flushing, and realize impurity elimination, the object of clean;
C, described first Water Extraction Machinery unit is by the first Water Extraction Machinery unit comprising squeezing roll pair and vacuum dehydration mechanism; And the suction hose with multiple water sucking mouth of described vacuum dehydration mechanism has 2, and 2 suction hoses are arranged in the tow sides of chemical fiber machine fabric, and press close to configure with chemical fiber machine fabric;
D, described scouring and bleaching machine unit, be bank up in chemical fiber machine fabric liquid short liquor ratio, large discharge spray scouring and bleaching machine unit; This scouring and bleaching machine unit comprises case of scouringing and bleaching, be arranged in case of scouringing and bleaching and along case length direction of scouringing and bleaching put down sleeping arrange circular flow lace curtaining of banking up, be used for chemical fiber machine fabric to be laxly stacked in the runner of banking up banked up on lace curtaining, scouring and bleaching liquid spray equipment, liquid collecting bucket and dynamic filtering box by setting ring is long; And described in liquid spray equipment of scouringing and bleaching be located at the top of lace curtaining of banking up, and scouring and bleaching scope of liquid of its spray covers whole lace curtaining of banking up, and liquid collecting bucket is located at the below of lace curtaining of banking up, and it connects inlet and contains and drop down by lace curtaining of banking up the whole liquid of scouringing and bleaching come; And the water inlet of dynamic filtering box is connected with liquid collecting bucket pipeline, and its delivery port is connected with liquid pump water inlet pipeline, and liquid pump delivery port is connected with liquid spray equipment pipeline of scouringing and bleaching;
E, the structure of described second Water Extraction Machinery unit is as the first Water Extraction Machinery unit;
F, described brightening agent unit, it comprises the warm and humid brightening agent of the height entering cloth mangle unit and baking oven with dipping tank and mangle car, and the technological temperature of baking oven is adjustable within the scope of 140 ~ 200 DEG C, and realized the whitening time effect of different-thickness chemical fiber machine fabric by described different process temperature;
G, the structure of described second prewashing unit is as the first prewashing unit; With its cleaning chemical fiber machine fabric through scouringing and bleaching, the foreign material remained in after whitening process on cloth cover;
H, described fast washer unit is by more than 3 be composed in series without additional tension flat wash trough; And fabric guide roll on the underliquor guide roller of described flat wash trough and liquid, be all by the drive roll without speed difference of the secondary group drive of synchronous belt pulley transmission; And under its liquid, on liquid between fabric guide roll without additional tension, by tension force straight displacement elastic devices, angular velocity converters, AC converter and drive variable-frequency motor, the secondary and fabric guide roll and realize it without additional tension under driving liquid without speed difference, on liquid via gearbox, synchronous belt pulley transmission;
I, described wet folder unit is by PLC by driving frequency converter, the wet folder driving cropping roller constant linear velocity to rotate by variable-frequency motor.
In order to effectively improve PROCESS FOR TREATMENT particularly washing efficiency, the utility model also advocates to implement high temperature washing, and the flat wash trough of described fast washer unit, it is the flat wash trough that there is automatic temperature control and there is at its cell wall insulation material layer, and the temperature sensor be located under water lotion of described automatic temperature control is electrically connected with automatic controller, and automatic controller is electrically connected with heating steam pipe electromagnetic valve, to adapt to high temperature washing technological requirement.
For the further consideration improving the water washing effect of rinsing bowl, the utility model is also advocated, dividing plate is provided with between underliquor guide roller adjacent in described flat wash trough, the height of described dividing plate, wherein cross water plate to make by the low liquid level of flat wash trough, water fender and excessively water plate are welded into the high 50mm that misplaces and form water retaining height, leave the gap of 15mm between two plates, form the upper and lower adverse current water channel of full width.
In technique scheme, the utility model is also advocated, also comprise self-cleaning rotary drum heat exchanger, described heat exchanger comprises: comprise the spent hot water's through-flow housing with cap that the water inlet other end that one end is provided with spent hot water is provided with spent hot water's delivery port, with the heat exchanger being located at enclosure interior, heat exchanger with to be connect by motor-driven rotating shaft and can rotate with rotating shaft, rotating shaft is connect by bearing block and housing, the clean cooling water inlet of heat exchanger and net thermal water outlet thereof, respectively with pass in and out set by rotating shaft only cold, the endoporus section of hot water is connected, the water inlet end connected with water inlet end endoporus section of rotating shaft, and the water side to connect with water side endoporus section, be provided with respectively can with water source and the rotating water joint be connected with hot water facility, and described heat exchanger is connected with the described spent hot water's floss hole pipeline brightening combination machine of scouringing and bleaching, in order to reclaim the heat energy in spent hot water.Due to the existence of described heat exchanger, directly and in a large number heat energy can be reclaimed.
After technique scheme is implemented in full, the utility model have rational in infrastructure, fabric treating processing quality is good, energy-saving and cost-reducing and production efficiency high is apparent.
Accompanying drawing explanation
Fig. 1 is the block diagram that the unit included by the utility model is arranged in order;
Fig. 2 is the schematic front view of the brush of first, second prewasher unit 2,7 shown in Fig. 1, stranding, flushing device;
Fig. 3 is the structural representation of the vacuum dehydration mechanism of first, second Water Extraction Machinery unit 3,5 shown in Fig. 1; 3-2-2 shown in figure is hand-operated valve; 3-2-4 is screen pack, and 3-2-3 is dynamic filtering box, and 3-2-5 is vavuum pump;
Fig. 4 is the structural representation of the scouring and bleaching machine unit 4 shown in Fig. 1;
Fig. 5 is the structural representation of the unit of brightening agent shown in Fig. 16;
Fig. 6 is the structural representation of the unit of fast washer shown in Fig. 18;
The schematic diagram of the group drive of Fig. 7 included by Fig. 6;
The structure schematic front view of the heat exchanger 10 of Fig. 8 included by the utility model;
Fig. 9 partly cuts open schematic diagram for the heat exchanger 10-2's shown in Fig. 8;
The axial schematic diagram (office is cutd open) that Figure 10 is the heat exchanger 10-2 shown in Fig. 9,10-2-3 shown in figure is water purification flow channel.
Detailed description of the invention
Below contrast accompanying drawing, by the description of detailed description of the invention, the utility model is described in further detail.
A kind of typical detailed description of the invention, as shown in accompanying drawing 1 ~ 10.
A kind of chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and is brightened combination machine, comprise entering cloth rack unit 1, first prewasher unit 2, first Water Extraction Machinery unit 3, scouring and bleaching machine unit 4, second Water Extraction Machinery unit 5, brightening agent unit 6, second prewasher unit 7, fast washer unit 8 and wet folder unit 9, and described 9 unit successively continuous arrangement be combined into described in scouring and bleaching and brighten combination machine, and its:
A, described entering cloth rack unit 1 is the entering cloth rack unit comprising fabric guide roll, tension bracket and photoelectricity stent centering device; And it enters cloth processing line speeds control within the scope of 10 ~ 90m/min;
B, described first prewasher unit 2, rub flushing device (as shown in Figure 2) with the hands for the pretreated brush of fabric desizing described in the Chinese patent ZL201020621807.4 preferably with brush, stranding, pre-washing function, it comprises:
Tank 2-2; Be provided with 2 in described tank 2-2 to 2 often couple deflector roll 2-3 under water, and 2 to often couple of 2 brush roll 2-4, and described 2 to the left and right symmetry of deflector roll 2-3 and 2 couple brush roll 2-4 is arranged apart under water; Described often couple of 2 brush roll 2-4 offset with the positive and negative of the expanded fabric ZW of immersion respectively; Hairbrush cornerite is regulated by lower fabric guide roll (2-5);
Kneader; Described kneader comprise be packed in tank 2-2 base on fixing washboard 2-6 and be located at the left washboard 2-8 of fixing washboard 2-6 both sides and right washboard 2-7; Left washboard 2-8 and right washboard 2-7 respectively and keep making the current technique slit 2-9 of expanded fabric that soaks between fixing washboard 2-6 placed in the middle; Bottom and the tank 2-2 of described technique slit 2-9 are through;
Flusher; Described flusher comprises water pump 2-11, dynamic filter 2-12 and left and right nozzle 2-10; Described left and right nozzle 2-10 is packed in the top of fixing washboard 2-6 respectively, the water jet of left and right nozzle 2-10 aims at fixing washboard 2-6 and the slit 2-9 between left washboard 2-8 and right washboard 2-7 respectively, the water inlet of water pump 2-11 is connected with the water outlet pipeline of dynamic filter 2-12, the delivery port of water pump 2-11 is connected with the water inlet pipeline of left and right nozzle 2-10, the water inlet of dynamic filter 2-12 be connected bottom tank 2-2 through;
Upper fabric guide roll 2-13; Described upper fabric guide roll 2-13 is located at the central authorities of fixing washboard 2-8 and is positioned at the top of left and right nozzle 2-10;
A pair left and right lower fabric guide roll 2-5, described left and right lower fabric guide roll 2-5 to be located on tank 2-2 top board and to lay respectively at the outside of left and right washboard 2-8,2-7;
The fabric ZW rinsed, by left side deflector roll 2-3 and lower-left fabric guide roll 2-5 bis-turnover tank 2-2 under water, again through the left technique slit 2-9 of kneader, tank 2-2 is imported by right technique slit 2-9 again through upper fabric guide roll 2-13, via right side deflector roll 2-3 and bottom right fabric guide roll 2-5 bis-turnover tank 2-2 under water, finally derive tank 2-2, and the positive and negative of fabric ZW is successively through the round brush of secondary brush roll 2-4, and secondary is rubbed with the hands, rubbed flushing, and realize impurity elimination, the object of clean;
C, described first Water Extraction Machinery unit 3 is by the first Water Extraction Machinery unit comprising squeezing roll secondary 3-1 and vacuum dehydration mechanism; And the suction hose 3-2-1 with multiple water sucking mouth axially arranged apart along suction hose of described vacuum dehydration mechanism has 2, and 2 suction hose 3-2-1 are arranged in the tow sides of chemical fiber machine fabric, and press close to configure with chemical fiber machine fabric; (as shown in Figure 3); And described 2 suction hose 3-2-1, the vacuum water absorber formed with the dynamic filtering box 3-2-3 and vavuum pump 3-2-5 with screen pack 3-2-4 is respectively equipped with mutually; Also can be 2 with suction hose 3-2-1 its with 1 vacuum water absorber.
D, described scouring and bleaching machine unit 4(are as shown in Figure 4), it be bank up in chemical fiber machine fabric liquid short liquor ratio, large discharge spray scouring and bleaching machine unit; This scouring and bleaching machine unit comprises the case 4-1 that scourings and bleaching, be arranged in case of scouringing and bleaching and along case length direction of scouringing and bleaching put down sleeping arrange circular flow the lace curtaining 4-2 that banks up, be used for chemical fiber machine fabric to be laxly stacked in the runner 4-3 that banks up banked up on lace curtaining by setting ring is long, scouring and bleaching liquid spray equipment 4-4, liquid collecting bucket 4-5 and dynamic filtering box 4-6; And described in the liquid spray equipment 4-4 that scourings and bleaching be located at the top of the lace curtaining 4-2 that banks up, and its scope spraying liquid of scouringing and bleaching covers the whole lace curtaining 4-2 that banks up, and liquid collecting bucket 4-5 is located at the below of the lace curtaining 4-2 that banks up, and its connect inlet contain by the lace curtaining 4-2 that banks up drop down come whole liquid of scouringing and bleaching; And the water inlet of dynamic filtering box 4-6 is connected with liquid collecting bucket 4-5 pipeline, and its delivery port is connected with liquid pump 4-6 water inlet pipeline, and the delivery port of liquid pump 4-6 is connected with liquid spray equipment pipeline of scouringing and bleaching;
E, the structure of described second Water Extraction Machinery unit 5 is as the first Water Extraction Machinery unit 3;
F, described brightening agent unit 6(as shown in Figure 5), it comprises the warm and humid brightening agent of height entering cloth mangle unit 6-1 and baking oven 6-2 with dipping tank 6-1-1 and mangle car 6-1-2, and the technological temperature of baking oven 6-2 is adjustable within the scope of 140 ~ 200 DEG C, and the whitening time effect of different-thickness chemical fiber machine fabric is realized by described different process temperature, technique humidity (20%) provides signal by humidity sensor to PLC, controls capacity by PLC;
G, the structure of described second prewashing unit 7 is as the first prewashing unit 2; With its cleaning chemical fiber machine fabric through scouringing and bleaching, the foreign material remained in after whitening process on cloth cover;
H, described fast washer unit 8(are as illustrated in 6,7), be by more than 3 be composed in series without additional tension flat wash trough; And fabric guide roll 8-2 on the underliquor guide roller 8-1 of described flat wash trough and liquid, be all by the drive roll without speed difference of synchronous belt pulley transmission secondary C group drive; And under its liquid, on liquid between fabric guide roll without additional tension, by tension force straight displacement elastic devices 8-3, angular velocity converters 8-4, AC converter 8-5 and drive variable-frequency motor 8-6, fabric guide roll under driving liquid via gearbox 8-7 synchronous belt pulley transmission secondary C without speed difference, on liquid and realize it without additional tension;
I, described wet folder unit 9 is by PLC by driving frequency converter, the wet folder driving cropping roller constant linear velocity to rotate by variable-frequency motor.
And the flat wash trough of described fast washer unit 8, be the flat wash trough that there is automatic temperature control and there is at its cell wall insulation material layer, to adapt to high temperature washing technological requirement.
And described flat wash trough automatic temperature control, preferably by the temperature sensor be arranged under open washing tank liquor, PLC and the electromagnetic valve composition being located at heating steam pipe import department, and PLC is electrically connected with temperature sensor and electromagnetic valve respectively.
And between underliquor guide roller 8-1 adjacent in described flat wash trough, be provided with dividing plate 8-8, the height of described 8-8, wherein cross the low liquid level making that water plate 8-8-1 connects flat wash trough, water fender 8-8-2 and excessively water plate are welded into the high 50mm that misplaces and form water retaining height, leave the gap of 15mm between two plates, form the upper and lower adverse current water channel of full width.
And it also comprises self-cleaning rotary drum heat exchanger 10, heat exchanger described in described heat exchanger preferably has hot-swap feature Chinese patent ZL200620069658.9 to the spent hot water containing solid impurity, and described heat exchanger 10(is as accompanying drawing 8, 9, shown in 10), it comprises the spent hot water's through-flow housing 10-1 with cap that the water inlet 10-1-1 other end that one end is provided with spent hot water is provided with spent hot water's delivery port 10-1-2, with the heat exchanger 10-2 being located at housing 10-1 inside, heat exchanger 10-2 connects with the rotating shaft 10-4 driven by motor 10-3 and can rotate with rotating shaft 10-4, rotating shaft 10-4 is connect by bearing block 10-5 and housing 10-1, the clean cooling water inlet 10-2-1 of heat exchanger 10-2 and net thermal water outlet 10-2-2 thereof, respectively with pass in and out set by rotating shaft 10-4 only cold, the endoporus section 10-4-1 of hot water, 10-4-2 is connected, the water inlet end connected with water inlet end endoporus section 10-4-1 of rotating shaft 10-4, and the water side to connect with water side endoporus section 10-4-2, be provided with respectively can with water source and the rotating water joint 10-6 be connected with hot water facility, and described heat exchanger 10 is connected with the described spent hot water's floss hole pipeline brightening combination machine of scouringing and bleaching, in order to reclaim the heat energy in spent hot water.And by the rotary filtering net be located at wherein after more than process liquor of the present utility model, liquid enters dynamic filtering box, foreign material in liquid are adsorbed on the outside of screen pack, peel off through the rotation of bristle roller again and discharge outside described Rose Box, thus realizing the object of purification, reuse technology liquid.
The utility model first sample described by above-described embodiment, the effect of online trial run processing Woven Polyester Fabrics is of great satisfaction.Its water consumption every hundred meters is 55kg/hm, is 20% of existing national standards 270kg/hm, and by average process inflow temperature 25 DEG C calculating, the 750t that economizes on coal the whole year marks coal; Saving steam is 5640t/, and add up to the annual steam saved to pay wages 112.8 ten thousand yuan, using water wisely and sewage disposal expense add up to for 350,000/year, and the whole year two is joint 147.8 ten thousand yuan (RMB) altogether.And processing line speed is 90m/min, be 3 times that have legacy equipment linear velocity at present, that is enhance productivity 3 times, add in technological process and brighten unit machine, be the revolutionary approach in conventional process flow, greatly shorten chemical & blended fabric dyeing and finishing technology flow process, and save energy and reduce the cost; And every technical indicator of its processed product, all reach process specifications, achieve fairly obvious technical economic benefit, achieve original intention of the present utility model.
Claims (4)
1. a chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and is brightened combination machine, comprise entering cloth rack unit (1), the first prewasher unit (2), the first Water Extraction Machinery unit (3), scouring and bleaching machine unit (4), the second Water Extraction Machinery unit (5), brightening agent unit (6), the second prewasher unit (7), fast washer unit (8) and wet folder unit (9), and described 9 unit successively continuous arrangement be combined into described in scouring and bleaching and brighten combination machine, it is characterized in that
A, described entering cloth rack unit (1); It is the entering cloth rack unit comprising fabric guide roll, 3 roller tension brackets and photoelectricity stent centering device; And it enters cloth processing line speeds control within the scope of 10 ~ 90m/min;
B, described first prewasher unit (2) comprising:
Tank (2-2); Be provided with 2 in described tank (2-2) to 2 often pair deflector rolls (2-3) under water, and 2 to 2 often pair brush roll (2-4), and described 2 to deflector roll (2-3) under water and 2 pairs of left and right symmetries of brush roll (2-4) arranged apart; Described 2 often pair brush roll (2-4) offset with the positive and negative of the expanded fabric of immersion (ZW) respectively, regulate hairbrush cornerite by lower fabric guide roll (2-5);
Kneader; Described kneader comprise be packed in tank (2-2) base on fixing washboard (2-6) and be located at left washboard (2-8) and the right washboard (2-7) of fixing washboard (2-6) both sides; Left washboard (2-8) and right washboard (2-7) are respectively and keep making the current technique slit (2-9) of expanded fabric that soaks between fixing washboard (2-6) placed in the middle; Bottom and the tank (2-2) of described technique slit (2-9) are through;
Flusher; Described flusher comprises water pump (2-11), dynamic filter (2-12) and left and right nozzle (2-10); Described left and right nozzle (2-10) is packed in the top of fixing washboard (2-6) respectively, the water jet of left and right nozzle (2-10) aims at fixing washboard (2-6) and the slit (2-9) between left washboard (2-8) and right washboard (2-7) respectively, the water inlet of water pump (2-11) is connected with the water outlet pipeline of dynamic filter (2-12), the delivery port of water pump (2-11) is connected with the water inlet pipeline of left and right nozzle (2-10), and the water inlet of dynamic filter (2-12) is connected through with tank (2-2) bottom;
Upper fabric guide roll (2-13); Described upper fabric guide roll (2-13) is located at the central authorities of fixing washboard (2-8) and is positioned at the top of left and right nozzle (2-10);
A pair left and right lower fabric guide roll (2-5), described left and right lower fabric guide roll (2-5) to be located on tank (2-2) top board and to lay respectively at the outside of left and right washboard (2-8,2-7);
The fabric (ZW) washed, by left side deflector roll (2-3) and lower-left fabric guide roll (2-5) secondary turnover tank (2-2) under water, again through the left technique slit (2-9) of kneader, tank (2-2) is imported by right technique slit (2-9) again through upper fabric guide roll (2-13), via right side deflector roll (2-3) and bottom right fabric guide roll (2-5) secondary turnover tank (2-2) under water, finally derive tank (2-2), and the positive and negative of fabric (ZW) is successively through the round brush of secondary brush roll (2-4), and secondary is rubbed with the hands, rub flushing, and realize impurity elimination, the object of clean,
C, described first Water Extraction Machinery unit (3) is by the first Water Extraction Machinery unit comprising squeezing roll pair (3-1) and vacuum dehydration mechanism; And the suction hose (3-2-1) with multiple water sucking mouth of described vacuum dehydration mechanism has 2, and 2 suction hoses (3-2-1) are arranged in the tow sides of chemical fiber machine fabric, and press close to configure with chemical fiber machine fabric;
D, described scouring and bleaching machine unit (4), be bank up in chemical fiber machine fabric liquid short liquor ratio, large discharge spray scouring and bleaching machine unit; This scouring and bleaching machine unit comprises case of scouringing and bleaching (4-1), be arranged in case of scouringing and bleaching and along case length direction of scouringing and bleaching put down sleeping arrange circular flow lace curtaining of banking up (4-2), be used for by chemical fiber machine fabric by the long lax runner of banking up (4-3) be stacked on lace curtaining of banking up (4-2) of setting ring, liquid spray equipment (4-4) of scouringing and bleaching, liquid collecting bucket (4-5) and dynamic filtering box (4-6); And described in liquid spray equipment (4-4) of scouringing and bleaching be located at the top of lace curtaining of banking up (4-2), and its scope spraying liquid of scouringing and bleaching covers whole lace curtaining of banking up (4-2), and liquid collecting bucket (4-5) is located at the below of lace curtaining of banking up (4-2), and its connect inlet contain by lace curtaining of banking up (4-2) drop down come whole liquid of scouringing and bleaching; And the water inlet of dynamic filtering box (4-6) is connected with liquid collecting bucket (4-5) pipeline, and its delivery port is connected with liquid pump (4-6) water inlet pipeline, and liquid pump (4-6) delivery port is connected with liquid spray equipment (4-4) pipeline of scouringing and bleaching;
E, the structure of described second Water Extraction Machinery unit (5) is as the first Water Extraction Machinery unit (3);
F, described brightening agent unit (6), it comprises the warm and humid brightening agent of height entering cloth mangle unit (6-1) and baking oven (6-2) with dipping tank (6-1-1) and mangle car (6-1-2), and the technological temperature of baking oven (6-2) is adjustable within the scope of 140 ~ 200 DEG C, and realized the whitening time effect of different-thickness chemical fiber machine fabric by described different process temperature;
G, the structure of described second prewashing unit (7) is as the first prewashing unit (2); With its cleaning chemical fiber machine fabric through scouringing and bleaching, the foreign material remained in after whitening process on cloth cover;
H, described fast washer unit (8) is by more than 3 be composed in series without additional tension flat wash trough; And fabric guide roll (8-2) on the underliquor guide roller of described flat wash trough (8-1) and liquid, be all by the drive roll without speed difference of synchronous belt pulley transmission pair (C) group drive; And under its liquid, on liquid between fabric guide roll without additional tension, by tension force straight displacement elastic devices (8-3), angular velocity converters (8-4), AC converter (8-5) and drive variable-frequency motor (8-6), via gearbox (8-7), synchronous belt pulley transmission pair (C) and fabric guide roll and realize it without additional tension under driving liquid without speed difference, on liquid;
I, described wet folder unit (9) is by PLC by driving frequency converter, the wet folder driving cropping roller constant linear velocity to rotate by variable-frequency motor.
2. according to claim 1 scouringing and bleaching brightens combination machine, it is characterized in that, the flat wash trough of described fast washer unit (8), it is the flat wash trough that there is automatic temperature control and there is at its cell wall insulation material layer, and the temperature sensor be located under water lotion of described automatic temperature control is electrically connected with controller, and controller is electrically connected with live steam pipe way solenoid valve, to adapt to high temperature washing technological requirement.
3. according to claim 1 scouringing and bleaching brightens combination machine, it is characterized in that, dividing plate (8-8) is provided with between underliquor guide roller (8-1) adjacent in described flat wash trough, the height of described dividing plate (8-8), wherein cross water plate (8-8-1) to make by the low liquid level of flat wash trough, water fender (8-8-2) and excessively water plate are welded into the high 50mm that misplaces and form water retaining height, leave the gap of 15mm between two plates, form the upper and lower adverse current water channel of full width.
4. brighten combination machine according to scouringing and bleaching one of claims 1 to 3 Suo Shu, it is characterized in that, also comprise self-cleaning rotary drum heat exchanger (10), described heat exchanger (10), comprise the spent hot water's through-flow housing (10-1) with cap that water inlet (10-1-1) other end that one end is provided with spent hot water is provided with spent hot water's delivery port (10-1-2), the heat exchanger (10-2) inner with being located at housing (10-1), heat exchanger (10-2) connects with the rotating shaft (10-4) driven by motor (10-3) and can rotate with rotating shaft (10-4), rotating shaft (10-4) is connect by bearing block (10-5) and housing (10-1), the clean cooling water inlet (10-2-1) of heat exchanger (10-2) and net thermal water outlet (10-2-2) thereof, respectively with rotating shaft (10-4) set pass in and out only cold, endoporus section (the 10-4-1 of hot water, 10-4-2) be connected, the water inlet end connected with water inlet end endoporus section (10-4-1) of rotating shaft (10-4), and the water side to connect with water side endoporus section (10-4-2), be provided with respectively can with water source and the rotating water joint (10-6) be connected with hot water facility, and described heat exchanger (10) is connected with the described spent hot water's floss hole pipeline brightening combination machine of scouringing and bleaching, in order to reclaim the heat energy in spent hot water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420538693.5U CN204112057U (en) | 2014-09-19 | 2014-09-19 | Chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and is brightened combination machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420538693.5U CN204112057U (en) | 2014-09-19 | 2014-09-19 | Chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and is brightened combination machine |
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| Publication Number | Publication Date |
|---|---|
| CN204112057U true CN204112057U (en) | 2015-01-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420538693.5U Withdrawn - After Issue CN204112057U (en) | 2014-09-19 | 2014-09-19 | Chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and is brightened combination machine |
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| CN (1) | CN204112057U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104195779A (en) * | 2014-09-19 | 2014-12-10 | 张志君 | Open-width continuous high-speed scouring, bleaching and whitening combine for chemical-fiber woven fabric |
| CN105603658A (en) * | 2016-03-04 | 2016-05-25 | 愉悦家纺有限公司 | High-efficiency open-width rope washing machine |
| CN106065517A (en) * | 2016-06-08 | 2016-11-02 | 江门市新会区冠华针织厂有限公司 | Degenerative treatments equipment and using method thereof |
| CN107044022A (en) * | 2017-05-02 | 2017-08-15 | 安徽天峰纺织有限公司 | A kind of weaving open soaper |
| CN107151877A (en) * | 2017-05-02 | 2017-09-12 | 安徽天峰纺织有限公司 | A kind of weaving open soaper of low energy consumption |
-
2014
- 2014-09-19 CN CN201420538693.5U patent/CN204112057U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104195779A (en) * | 2014-09-19 | 2014-12-10 | 张志君 | Open-width continuous high-speed scouring, bleaching and whitening combine for chemical-fiber woven fabric |
| CN104195779B (en) * | 2014-09-19 | 2016-07-06 | 张志君 | Chemical fiber machine fabric open width continuous high speed is scouringed and bleaching and is brightened combination machine |
| CN105603658A (en) * | 2016-03-04 | 2016-05-25 | 愉悦家纺有限公司 | High-efficiency open-width rope washing machine |
| CN106065517A (en) * | 2016-06-08 | 2016-11-02 | 江门市新会区冠华针织厂有限公司 | Degenerative treatments equipment and using method thereof |
| CN107044022A (en) * | 2017-05-02 | 2017-08-15 | 安徽天峰纺织有限公司 | A kind of weaving open soaper |
| CN107151877A (en) * | 2017-05-02 | 2017-09-12 | 安徽天峰纺织有限公司 | A kind of weaving open soaper of low energy consumption |
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