CN207522041U - Heat control valve assembles automatically and detection production line - Google Patents
Heat control valve assembles automatically and detection production line Download PDFInfo
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- CN207522041U CN207522041U CN201721269004.5U CN201721269004U CN207522041U CN 207522041 U CN207522041 U CN 207522041U CN 201721269004 U CN201721269004 U CN 201721269004U CN 207522041 U CN207522041 U CN 207522041U
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- detection
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- control valve
- heat control
- spring
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Abstract
It assembles automatically the utility model discloses a kind of heat control valve and detects production line, including material delivery system, material detection device and material assembling device, wherein, the material delivery system, for assembling the loading and unloading of part needed for heat control valve；The material detection device, for being used for before detection assembles whether part and assembly after assembling to be up to standard, below standard is put into specified region；The material assembling device assembles for detecting qualified part in supplying, forms finished product heat control valve.The beneficial effects of the utility model are：The utility model uses electric cylinders, chain drive, gear drive and robot, rationally coordinates, easily part is assembled in order, and whole process is full-automatic, without human intervention, reduces human cost, improves efficiency.
Description
Technical field
The utility model is related to temperature automatic adjustment machine industry, assembling and the detection automatically of mainly a kind of heat control valve
Production line.
Background technology
The assembling of heat control valve at present is by manually carrying out, and work man-hour labor intensity is big, and working efficiency is low, to solve
Certainly valve body assembles automatically, and assembling and detection are exactly an essential device to that heat control valve automatically, if none of reasonable
Device, can not just realize the automatic assembling of heat control valve.
Utility model content
The purpose of the utility model is to overcome the shortcomings of the prior art, and provide a kind of heat control valve automatically assembling and
Production line is detected, human cost is reduced, reduces built-up time, improve product quality, labor intensity mitigates significantly.
The purpose of this utility model is completed by following technical solution.Assembling and the detection life automatically of this heat control valve
Producing line, including material delivery system, material detection device and material assembling device, wherein,
The material delivery system, for assembling the loading and unloading of part needed for heat control valve；
The material detection device, whether part and assembly after assembling are up to standard before being assembled for detection, and below standard puts
Enter specified region；
The material assembling device assembles for detecting qualified part in supplying, forms finished product heat control valve.
Further, the material delivery system specifically includes：
Spring conveying device, for the feed of spring, the spring on vibrating disc is put into and is used for by conveying and spring installation
In the part for assembling heat control valve；
Spool, valve body and end cap handling equipment, including spool feeding, end cap feeding and valve body feeding, for dishful zero
Part is placed on platform, waits the device for the sequence of operations for taking down blank panel after capturing；
Assembly conveying device, for assembly to be put into material detection device and the qualified assembly of detection is carried out group
Dress, it is underproof to be put into defective work storeroom；
Conveying across disk is carried out by across disk conveying mechanical arm, passes through the portion being assembled to after detecting the assembling of conveying machinery hand handle
Part is transported to detection zone, and inner hexagon area will be transported to by the component of outer leak detection by draining to interior leakage conveying mechanical arm outside
Domain；Output turntable will be transported to by the component of inner hexagon by the interior output turntable machinery hand that drains to.
Further, the material detection device specifically includes：
Spring heights detect, for examining whether spring heights reach formulation altitude range；
Spool, valve body and end cap detection, for detecting spool height, whether valve body laser two-dimensional stamp is complete, and end cap is
No up to standard and size model number；
Assembly detects, and including spool inner hexagon, outer leak detection and end cap inner hexagon, detects the leakproofness of assembly
It is whether up to standard；
Clamp spring detects in place, for detecting whether clamp spring enters jump-ring slot.
Further, the material assembling device is assembled part by assembling sequence.
The beneficial effects of the utility model are：The utility model uses electric cylinders, chain drive, gear drive and robot, closes
Reason cooperation, easily in order assembles part, and whole process is full-automatic, without human intervention, reduces human cost, carries
High efficiency.
Description of the drawings
Fig. 1 is the stereoscopic schematic diagram 1 of the utility model；
Fig. 2 is the stereoscopic schematic diagram 2 of the utility model；
Fig. 3 is clamp spring conveying device schematic diagram；
Fig. 4 is spool, valve body and end cap feed device；
Fig. 5 is 1 conveying device of assembly；
Fig. 6 is 2 conveying device of assembly；
Fig. 7 is the structure diagram for assembling disk 1；
Fig. 8 is the structure diagram for assembling disk 2；
Fig. 9 leaks hunting detects schematic diagram for spool end.
Figure 10 leaks hunting detects schematic diagram for end cap end face and end cap seal circle.
Figure 11 is the structure diagram of stamp turntable.
Description of symbols：Cylinder A1, locating piece 2, cylinder B3, clamping element 4, electric cylinders 5, loading tray 6, sensor 7, swing arm 8,
Blanking platform 9 puts spring station 10, and detection spring height station 11 puts valve body station 12, and transport assembly station 13 is packed into
Spool station 14, cylinder C15, cylinder D16, bearing 17, cylinder E18, cylinder F19, cylinder G20, cylinder H21, cylinder I 22 are put
Assembly station 23, pressure clamp spring station 24, station 25, transport 2 station 26 of assembly are packed into end cap station to detection clamp spring in place
27, cylinder J28, cylinder K29, cylinder L30, spool feeding device 31, valve body feeding device 32, end cap feeding device 33 do not conform to
Lattice bucket 34, across disk conveying mechanical arm 35, is assembled to inspecting manipuator 36, drains to interior leakage manipulator 37 outside, inside drains to output machinery
Hand 38.
Specific embodiment
Detailed introduction is done to the utility model below in conjunction with attached drawing：
This heat control valve assembles automatically and detection production line, including material delivery system, material detection device and material group
Assembling device, wherein, the material delivery system, for assembling the loading and unloading of part needed for heat control valve；The material detection device,
Whether part and assembly after assembling are up to standard before being assembled for detection, and below standard is put into specified region；The material assembling dress
It puts, is assembled for detecting qualified part in supplying, form finished product heat control valve.
The material delivery system specifically includes：Spring conveying device, spool, valve body and end cap handling equipment and assembling
Body conveying device, wherein：
Spring conveying device, for the gripping of spring, the spring on vibrating disc is put into assemble by conveying and blowing
In the part of heat control valve；As shown in figure 3, spring is orderly discharged by vibrating disk, by spring clamp and erect, pass through by cylinder
Sensor output signal on cylinder.Spring conveying device is to receive that locating piece 2 is inserted into setting by cylinder A1 after signal
Spring in, shunk by cylinder B3 and coordinated spring clamp with clamping element 4.It is shunk, risen overally by cylinder A1 again.By electricity
Spring is delivered on assembling disk A by cylinder 5.
Spool, valve body and end cap handling equipment are placed on platform after waiting to capture for dishful part and take blank panel
Under sequence of operations device (having had been patented separately)；As shown in figure 4,
Shown in spool feeding device 31, manually the charging tray for piling spool is put into loading tray 6, passes through motor drive chain
And sprocket wheel, it realizes the upper and lower of material, is controlled by sensor 7, realize the automatic supply of material up and down.It is captured by swing arm 8, it will
Material is placed with taking out blanking tray 6.Finally, when sensor detects the material of dishful, by robot and it is positioned over robot
On the spool barcode scanning that is placed on blanking platform 9 of vision system and take out, press on detection means, detect spool height.
If it is qualified, and signal is not detected in sensor in corresponding tooling, then is put into the tooling on assembling disk A.If unqualified,
It is put into unqualified bucket 34.The detection device is mainly made of bar, clamp spring and groove profile switch.During pushing, groove profile
It is defective work when switch detects model；It is conversely, qualified.
Valve body feeding device 32 with 33 operation principle of end cap feed device as spool feeding device 31, only robot
Action part is different.Body portion：Robot send valve body crawl to stamp turntable (Figure 11), and sensor has detected material,
Laser Jet starts stamp, treats that stamp completes turntable and turns a station, by visual scanning, then turns a station.If stamp is closed before
Lattice assemble corresponding sensor on turntable A and valve body signal have been not detected, and valve body is put into the work on assembling disk A by robot
It loads onto.It is unqualified, then material disc is put back to, the stamp turntable is mainly made of motor, gear and rotary shaft；End cap portion:Machine
Device people grips end cap to vision camera system, the angle and the model of end cap that end cap is placed during detection gripping respectively.Again by end
Lid, which rotates by a certain angle, is put into material disc original position, and robot grip axes, which are rotated to angle when putting end cap, goes to grab end cap so that grabs
Rear end cap is taken to ensure the angle needed when being put into assembling disk B, then rotates a station.
Shown in disk 1 as shown in Figure 6, spool station 14 is being packed into, when the sensor on assembling disk A detects spool
When, rotary work station.When it is corresponding put that sensor has detected signal at spring station 10 when, clamp spring is positioned over by spring conveying device
On spool.Rotary work station.When sensor has detected signal at detection spring height station 11, under spring detection height mechanism
Pressure detects clamp spring height.Rotary work station, when it is corresponding put that sensor has detected signal at valve body station 12 when, robot will close
The valve body of lattice is sleeved in tooling.Rotary work station.When sensor has detected signal at respective transfer assembly station 13, assembling
1 conveying device of body is carried it to being detected at spool end side leakage.1 conveying device of assembly, as shown in figure 5, electric
Cylinder and cylinder realize the movement of Y and Z axis, the gripping of assembly.Wherein, cylinder C15 grips spool bottom, cylinder D16 gripping valves
Body prevents spool from being fallen with spring from valve inner.
As shown in figure 9, the assembly of detection spring height qualification is positioned on bearing 17, and pushed down by cylinder E18.Pass through
Following electric cylinders are pushed at cylinder F19, and cylinder G20 jacks up bearing 17, and cylinder H21 is pushed, and the clamping of cylinder I 22 is leaked hunting.
The underproof assembly of detection spring height is positioned on conveyer belt, then by manually taking out.
As shown in the assembling disk 2 of Fig. 8, end cap station 27 is being packed into, the sensor being placed on platform 2 has detected end cap
During signal, rotary assembled disk 2, when it is corresponding put that sensor has detected signal at assembly station 23 when, the conveying dress of assembly 1
It puts and assembly 1 is positioned on end cap and by cylinder-pressing.Rotary work station.Sensor detects at corresponding pressure clamp spring station 24
When having signal, clamp spring is packed by assembling jump ring device, clamp spring is pushed into tooling, then by cylinder by the assembling jump ring device by cylinder
Head into clamp spring.Rotary work station.When sensor has detected signal at corresponding detection clamp spring in place station 25, by detection clamp spring to
The cylinder of position heads into, if the sensor being positioned on cylinder detects signal, for certified products, rotary work station.Work as respective transfer
When sensor has detected signal at 2 station 26 of assembly, certified products are transported to detection end cap angle by 2 conveying device of assembly
Side leakage whether is in place carried out at side leakage.
Such as Figure 10, when sensor detects assembly, cylinder J28 is compressed, then pushes to cylinder K29, gas by electric cylinders
Cylinder L30, which is clamped, carries out side leakage.Defective work will be positioned over by assembly conveying device on conveyer belt, then by manually taking out.Inspection
Qualification is surveyed, will be put at end cap sealing ring tightness and detected by assembly conveying device.Whether principle arrives with end cap angle
Position detection.
Qualified assembly is transported to switching mechanism by assembly conveying device again, terminates after switching mechanism is overturn.
Into next process.It is unqualified, then it is put into transmission, then by manually taking out.
Heat control valve described in the utility model assembles automatically and detection production line, specifically includes following steps；
Step 1：Qualified spool will be detected and be put into assembling disk 1；
Step 2：Sensor has detected that spring is put on spool by spool；
Step 3：The spring heights of detection at this time, and assembling disk is turned into 1 station；
Step 4：The valve body for having beaten code is put on the station for installing spool and spring, and rotary assembled disk 1 is to assembling
Body conveys
Specified station；
Step 5：It assembly is delivered to detection device carries out spool and leak hunting detection, if qualification is waited for, if unqualified,
It will
It is put into unqualified specified area；
Step 6：Qualified end cap will be detected and be put into assembling disk 2, and rotary assembled disk 2；
Step 7：Have on sensor detection designated position during end cap and qualified assembly is delivered to designated position assembling, and revolve
Turn assembling
Disk 2；
Step 8：Clamp spring is headed into assembly, clamp spring is made to enter jump-ring slot, and rotary assembled disk 2；
Step 9：Clamp spring is carried out to assembly to detect in place, (this device band top clamp spring function), and rotary assembled disk 2 makes
Assembling
Body is to specified feed station；
Step 10：Assembly is conveyed to detection zone 1, if qualified, assembly is delivered to detection zone 2, detection is qualified again
It is then defeated
It send to last assembly clamp device, next process is transported to by the device；It, will if detection is unqualified
Assembling
Body is delivered to unqualified specified area.
It is understood that it will be understood by those skilled in the art that the technical solution of the utility model and utility model structure
Think to be subject to equivalent substitution or change should all to belong to scope of the claims appended by the utility model.
Claims (4)
1. a kind of heat control valve assembles automatically and detection production line, which is characterized in that including material delivery system, material detection device
With material assembling device, wherein,
The material delivery system, for assembling the loading and unloading of part needed for heat control valve；
The material detection device, whether part and assembly after assembling are up to standard before being assembled for detection, and below standard is put into finger
Determine region；
The material assembling device assembles for detecting qualified part in supplying, forms finished product heat control valve.
2. heat control valve according to claim 1 assembles automatically and detection production line, which is characterized in that the material supply dress
It puts and specifically includes：
Spring conveying device, for the feed of spring, the spring on vibrating disc is put into assemble by conveying and spring installation
In the part of heat control valve；
Spool, valve body and end cap handling equipment including spool feeding, end cap feeding and valve body feeding, are put for dishful part
In the device for the sequence of operations on platform, waiting to take down blank panel after capturing；
Assembly conveying device, for assembly to be put into material detection device and assembles the qualified assembly of detection, no
Qualified is put into defective work storeroom；
Conveying across disk is carried out by across disk conveying mechanical arm, it is defeated by being assembled to the component after detecting the assembling of conveying machinery hand handle
Detection zone is sent to, will inner hexagon region be transported to by the component of outer leak detection by draining to interior leakage conveying mechanical arm outside；
Output turntable will be transported to by the component of inner hexagon by the interior output turntable machinery hand that drains to.
3. heat control valve according to claim 1 assembles automatically and detection production line, which is characterized in that the material detection dress
It puts and specifically includes：
Spring heights detect, for examining whether spring heights reach formulation altitude range；
Spool, valve body and end cap detection, for detecting spool height, whether valve body laser two-dimensional stamp is complete, and whether end cap reaches
Mark and size model number；
Assembly detects, including spool inner hexagon, outer leak detection and end cap inner hexagon, detect assembly leakproofness whether
It is up to standard；
Clamp spring detects in place, for detecting whether clamp spring enters jump-ring slot.
4. heat control valve according to claim 1 assembles automatically and detection production line, which is characterized in that the material assembling dress
It puts, part is assembled by assembling sequence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721269004.5U CN207522041U (en) | 2017-09-29 | 2017-09-29 | Heat control valve assembles automatically and detection production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721269004.5U CN207522041U (en) | 2017-09-29 | 2017-09-29 | Heat control valve assembles automatically and detection production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207522041U true CN207522041U (en) | 2018-06-22 |
Family
ID=62569152
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721269004.5U Active CN207522041U (en) | 2017-09-29 | 2017-09-29 | Heat control valve assembles automatically and detection production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207522041U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290792A (en) * | 2018-11-02 | 2019-02-01 | 山东红宝自动化有限公司 | A kind of Inner part of water valve automated assembly line |
| CN111964896A (en) * | 2020-07-02 | 2020-11-20 | 李思 | One-stop multifunctional assembly test line |
| CN112605652A (en) * | 2020-12-07 | 2021-04-06 | 杭州徐睿机械有限公司 | Operation method of semi-automatic assembly detection line of thermal management valve |
| WO2021092823A1 (en) * | 2019-11-12 | 2021-05-20 | 王柳琴 | Hydraulic steel pipeline mounting system |
| CN113857809A (en) * | 2021-10-28 | 2021-12-31 | 广西松浦电子科技有限公司 | Precise automatic assembly and detection system for valve element assembly |
-
2017
- 2017-09-29 CN CN201721269004.5U patent/CN207522041U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290792A (en) * | 2018-11-02 | 2019-02-01 | 山东红宝自动化有限公司 | A kind of Inner part of water valve automated assembly line |
| WO2021092823A1 (en) * | 2019-11-12 | 2021-05-20 | 王柳琴 | Hydraulic steel pipeline mounting system |
| CN111964896A (en) * | 2020-07-02 | 2020-11-20 | 李思 | One-stop multifunctional assembly test line |
| CN112605652A (en) * | 2020-12-07 | 2021-04-06 | 杭州徐睿机械有限公司 | Operation method of semi-automatic assembly detection line of thermal management valve |
| CN113857809A (en) * | 2021-10-28 | 2021-12-31 | 广西松浦电子科技有限公司 | Precise automatic assembly and detection system for valve element assembly |
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