CN207511561U - A kind of fully automatic high-speed reel - Google Patents
A kind of fully automatic high-speed reel Download PDFInfo
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- CN207511561U CN207511561U CN201720957530.4U CN201720957530U CN207511561U CN 207511561 U CN207511561 U CN 207511561U CN 201720957530 U CN201720957530 U CN 201720957530U CN 207511561 U CN207511561 U CN 207511561U
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- mandrel
- speed
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Abstract
The utility model is related to a kind of fully automatic high-speed reel, including display operation system, multiple clamping devices, draw drum, take-up reel, take-up reel, blank panel, carrying mandrel I, carrying mandrel II and along the tactic unwrapping wire motor of silk thread traffic direction, speed detector, great wheel, rice counting wheel, laser emitter, carrier, take-up motor and load plate band are treated；Carrying mandrel I and carrying mandrel II are fixed on carrier, are connect by screw with the gear on the mandrel of take-up motor, laser emitter is located at the top of carrier；The winding displacement information on display operation system transmission silk thread speed data, take-up reel and the long data of rice, display operation system correspond to the operation for controlling each component respectively for speed detector, laser emitter and rice counting wheel.The utility model ensure that the bundling even tension of wire is consistent, improves bundling quality, realizes full-automatic bundling, reduce downtime, improve bundling efficiency, easy to operate, good compatibility.
Description
Technical field
The utility model belongs to silk thread bundling field, is related to a kind of fully automatic high-speed reel, more particularly to a kind of to surpass
Fine wire is divided into the reel mechanism of rouleau.
Background technology
Reel is a kind of equipment that deep bid silk thread is divided into shallow bid silk thread.Winding displacement part used in present reel is inadequate
It is accurate.Since wire is very thin, particularly Gas in Ultra-thin Metal Wires, general diameter are less than 50 μm, therefore very accurate to winding displacement requirement,
Existing winding displacement is inaccurate, and the wire on take-up reel is caused same position occur and repeats winding displacement, winding displacement less than drum disk side, is caused
Phenomena such as wire silk pressing, winding displacement cave in.
103395648 B of CN disclose a kind of strip reel of the bundling for Ultrathin steel strip, 104386518 B of CN
A kind of reel for being related to cloth is disclosed, 105129469 A of CN disclose a kind of automatic centreless bundling for Yoga mat
Machine, above-mentioned three kinds of reel bundlings work well, but can not be suitble to the bundling of wire.
Existing wire reel is that the wire hauled by the rotation of take-up reel on draw drum rotates, and draw drum is passive
, this results in two problems, first, tension is uneven, unstable, when wire is dishful, pulls needed for dishful wire
Power it is larger, gradually, as wire is gradually by bundling to take-up reel, the wire on draw drum is fewer and fewer, unwrapping wire
Disk becomes smaller, lightens, and the power of required pulling is smaller, and the tension of wire is also just smaller, then, causes take-up reel ectonexine wire
Tension is uneven, unstable.Second is that draw drum is to haul rotation unwinding wire by wire, it is passive, this is resulted in
Present wire reel is unable to reach the requirement of high speed bundling, and bundling is less efficient.
In addition, existing wire reel is substantially a take-up reel reach setting length after shut down, treat worker by one
Dishful wire is removed, and is changed after a blank panel and is carried out the bundling of wire again, can not be carried out continuous continual bundling, be caused to imitate
Rate is low.
Therefore, a kind of precision height is developed, efficient novel high speed reel has broad application prospects.
Utility model content
The purpose of the utility model is to overcome the defects such as reel low precision in the prior art and efficiency be low, provide a kind of complete
Automatic high speed reel, simple in structure, system perceives control motor etc. by sensor, realize draw drum active unwrapping wire,
Take-up reel band laser winding displacement, automatically automatic removable disk, the functions such as upper blank panel and automatic lower dishful, both ensure that the precision of reel,
Working efficiency is greatly improved again.
In order to achieve the above object, the utility model adopts the following technical solution：
A kind of fully automatic high-speed reel including display operation system, rack-mounted multiple clamping devices, is put
Drum, take-up reel are treated take-up reel, blank panel, carrying mandrel I, carrying mandrel II and are put along silk thread traffic direction is tactic
Line motor, speed detector, great wheel, rice counting wheel, laser emitter, carrier, take-up motor and load plate band；
Draw drum, take-up reel treat that take-up reel and blank panel are hollow structure；Carrier is disc-shaped structure, carries I He of mandrel
Carrying mandrel II is penetrated from the disk I of carrier and is pierced by from the disk II of carrier, and two point of entrance are located at the disk of carrier
The both ends of one diameter in face, the annular element that size is more than punched out is equipped on traversing through end, and the size of annular element is more than punched out
Carrying mandrel can be prevented to be equipped with the linkage section coordinated with screw with carrying disk detachment, traversing through end, held in the disk I of carrier
The both sides for carrying mandrel I are respectively equipped with blade；Laser emitter is located at the top of carrier, and the laser emitted is fallen in carrier
I side of disk；Take-up motor is located at II side of disk of carrier, and gear, gear and silk are equipped on the mandrel of take-up motor
Bar connects, and can drive and hold when the mandrel of take-up motor is connect with carrying mandrel I or carrying mandrel II by gear and screw
It carries mandrel I or carrying mandrel II moves horizontally and rotary motion；
The speed detector and laser emitter send silk thread speed data and take-up to display operation system respectively
Winding displacement information on disk, display operation system correspond to the mandrel rotating speed of control unwrapping wire motor and take-up motor, and rice counting wheel is to aobvious
Show that device operating system sends the long data of rice, display operation system control carrying mandrel I and carrying mandrel II and take-up motor
Mandrel detaches or connection, and control carrying disc spins, control clamping device is mobile, unclamp or clamps take-up reel and blank panel.
During bundling, draw drum is sleeved on the mandrel of unwrapping wire motor, take-up reel is sleeved on carrying mandrel I, treats take-up reel set
On carrying mandrel II, blank panel is placed on load plate band, and clamping device is to hold draw drum always during entire bundling
With take-up reel, because when reel carries out retractable cable work, rotating speed is up to 400m/min, to prevent draw drum, take-up
Disk, which comes off at a high speed, hurts sb.'s feelings, and draw drum and take-up reel will be clamped in the entire bundling course of work；Speed detector will
Silk thread speed data is sent to display operation system, the rotating speed of display operation system adjustment unwrapping wire motor；Laser emitter
Winding displacement information on take-up reel is sent to display operation system, the mandrel rotation of display operation system control take-up motor
Turn, the rotation of the mandrel of take-up motor makes carrying mandrel I rotate and move horizontally by gear and screw, the distance moved every time
Treat that bundling conductor diameter is calculated automatically from by input display operating system, when reach setting rice it is long when, carry mandrel I
It is detached with the mandrel of take-up motor, carrying mandrel I is rotated with carrier so that the former carrying mandrel close to laser emitter
I goes to the position far from laser emitter, and the former carrying mandrel II far from laser emitter is gone to close to the position of laser emitter
It puts, treats that take-up reel becomes take-up reel；The long data of rice are sent to display operation system by rice counting wheel, when take-up reel reaches setting rice
When long, display operation system controls carrying mandrel I to be detached with the mandrel of take-up motor first, is then controlled and carried by motor
180 ° of disc spins so that the take-up reel of dishful and treat take-up reel reversing of position, the blade in rotary course on carrier is by silk
Line is cut off, and clamping device is then controlled to be unclamped after take-up reel is moved to collection device, then controls gripper mechanism grips load plate
The blank panel that takes simultaneously is sleeved on carrying mandrel I, and finally control carrying mandrel II is connect with the mandrel of take-up motor；Rice counting wheel
Reach setting meter Chang Hou, by system auto zero, start to count again later.
As preferred technical solution：
A kind of fully automatic high-speed reel as described above, the draw drum, take-up reel treat that take-up reel and blank panel are dumbbell
Shape structure is made of the cylindrical drum of interlude and the disk at both ends.
A kind of fully automatic high-speed reel as described above is equipped with disconnection self-stopping and detects between speed detector and great wheel
Device, disconnection self-stopping detector send disconnection information to display operation system, and display operation system control unwrapping wire motor stops
Operation.
A kind of fully automatic high-speed reel as described above, is equipped with tension-adjusting gear between great wheel and rice counting wheel, by
Small runner, slide bar and counterweight composition, silk thread is through too small runner during bundling, and one end of small runner and slide bar connects, the centre of slide bar
Position is fixed in rack, and the other end of slide bar is equipped with counterweight.It is applied to by the size and location for adjusting counterweight to reconcile
The power of wire makes metal thread tension more stable, improves wire bundling quality.It, can be by small when motor is switched on or shuts down
Metal thread tension is reconciled in the fluctuation up and down of runner, and when motor works normally, small runner, which is horizontal, does minor fluctuations.
A kind of fully automatic high-speed reel as described above, unwrapping wire motor is synchronous with take-up motor, and described synchronize refers to put
The linear velocity of line motor control draw drum is identical with the linear velocity of take-up motor control take-up reel, and the utility model is equally applicable to
Unwrapping wire motor and the nonsynchronous situation of take-up motor, what is collected at this time is the yarn with some tension.
A kind of fully automatic high-speed reel as described above, the blank panel are closely arranged on load plate band in a word in an axial direction
Row.
A kind of fully automatic high-speed reel as described above installs one group of blank panel, one end of load plate band on the load plate band
Equipped with Pressure-bar spring, Pressure-bar spring is contacted with the end face of blank panel so that blank panel can fill a vacancy automatically.
Advantageous effect：
(1) a kind of fully automatic high-speed reel of the utility model ensures that the bundling even tension of wire is consistent, improves
Bundling quality；
(2) a kind of fully automatic high-speed reel of the utility model realizes automatic upper blank panel, plays dishful automatically, is automatic
The functions such as removable disk and laser winding displacement reduce downtime, improve bundling efficiency；
(3) a kind of fully automatic high-speed reel of the utility model using mode is actively unreeled, can be such that reel divides at a high speed
Volume, improves bundling efficiency；
(4) a kind of fully automatic high-speed reel of the utility model, it is simple in structure, it is easy to operate easy to learn；
(5) a kind of fully automatic high-speed reel of the utility model, can be automatic to calculate by the input to wire diameter
It obtains winding displacement stroke, winding displacement speed can be set, drum size, compatible many kinds of specification drum, good compatibility may be selected.
Description of the drawings
Fig. 1 is the constructional device schematic diagram of the utility model；
Wherein, 1- draw drums, 2- unwrapping wire motors, 3- speed detectors, 4- disconnection self-stopping detectors, 5- display operations system
System, 6- great wheels, 7- wires, the small runners of 8-, 9- slide bars, 10- counterweights, 11- rice counting wheels, 12- laser emitters, 13- take-ups
Disk, 14- carrying mandrel I, 15- carriers, 16- treat take-up reel, 17- blank panels, 18- load plate bands, 19- take-up motors.
Specific embodiment
The following further describes the utility model with specific embodiments.It should be understood that these embodiments are merely to illustrate
The utility model rather than limitation the scope of the utility model.In addition, it should also be understood that, having read in the utility model instruction
After appearance, those skilled in the art can make various changes or modifications the utility model, and such equivalent forms equally fall within this
Apply for the appended claims limited range.
A kind of fully automatic high-speed reel, as shown in Figure 1, including display operation system 5, rack-mounted multiple
Clamping device, take-up reel 13, treats take-up reel 16, blank panel 17, carrying mandrel I 14, carrying mandrel II and along silk thread at draw drum 1
The tactic unwrapping wire motor 2 of traffic direction, speed detector 3, disconnection self-stopping detector 4, great wheel 6, tension-adjusting gear,
Rice counting wheel 11, laser emitter 12, carrier 15, take-up motor 19 and load plate band 18；
Draw drum 1, take-up reel 13 treat that take-up reel 16 and blank panel 17 are Hollow dumb-bell shape structure, by the cylinder of interlude
Cylinder and the disk at both ends form；Carrier 15 is disc-shaped structure, carrying mandrel I 14 and carrying disk of the mandrel II from carrier 15
Face I penetrates and is pierced by from the disk II of carrier 15, and two point of entrance are located at the both ends of one diameter of disk of carrier, are pierced by
Size is equipped on end, and more than the annular element of punched out, to prevent carrying mandrel, traversing through end is equipped with and screw with carrying disk detachment
The linkage section of cooperation, the both sides of carrying mandrel I 14 are respectively equipped with blade in the disk I of carrier 15；Laser emitter 12 is located at
The top of carrier 15, the laser of transmitting are fallen in I side of disk of carrier；Take-up motor 19 is located at the disk of carrier 15
II side is equipped with gear on the mandrel of take-up motor 19, and gear is connect with screw, when mandrel and the carrying mandrel of take-up motor
I or carrying mandrel II carrying mandrel I can be driven when connect by gear with screw or carries mandrel II and moves horizontally and revolves
Transhipment is dynamic；Tension-adjusting gear is made of small runner 8, slide bar 9 and counterweight 10, and silk thread is through too small runner 8, small runner 8 during bundling
It is connect with one end of slide bar 9, the intermediate position of slide bar 9 is fixed in rack, and the other end of slide bar 9 is equipped with counterweight 10, passes through
The size and location of counterweight 10 are adjusted to reconcile the power for being applied to wire, makes metal thread tension more stable, improves wire point
Roll up quality；Unwrapping wire motor 2 is synchronous with take-up motor 19, i.e., unwrapping wire motor 2 controls the linear velocity of draw drum 1 and take-up motor 19
The linear velocity for controlling take-up reel 13 is identical；Blank panel 17 is placed on load plate band 18, and is in a word close-packed arrays in an axial direction on it,
One end of load plate band 18 is equipped with Pressure-bar spring, and Pressure-bar spring is contacted with the end face of blank panel 17 so that blank panel can fill a vacancy automatically.
Speed detector 3 and laser emitter 12 send silk thread speed data and take-up to display operation system 5 respectively
Winding displacement information on disk, display operation system 5 correspond to the mandrel rotating speed of control unwrapping wire motor 2 and take-up motor 19, and broken string is certainly
Stop detector 4 and send disconnection information to display operation system 5, display operation system 5 controls unwrapping wire motor out of service, meter
Rice wheel 11 sends the long data of rice, the control of display operation system 5 carrying mandrel I 14 and carrying mandrel to display operation system 5
II detaches or connects with the mandrel of take-up motor 19, and control carrier 15 rotates, and control clamping device is mobile, unclamps or clamps and receives
Drum 13 and blank panel 17.
When carrying out bundling, draw drum 1 is sleeved on the mandrel of unwrapping wire motor 2, take-up reel 13 is sleeved on carrying mandrel I 14
On, treat that take-up reel 16 is sleeved on carrying mandrel II, blank panel 17 is placed on load plate band 18, is set in display operation system 5
The technological parameters such as good wire diameter, bundling length, bundling speed and draw drum 1,13 size of take-up reel, proceed by bundling,
Clamping device is to hold draw drum 1 and take-up reel 13 always during bundling, and speed detector 3 is by silk thread speed data
Display operation system 5 is sent to, display operation system 5 adjusts the rotating speed of unwrapping wire motor 2；Laser emitter 12 is by take-up reel
Winding displacement information on 13 is sent to display operation system 5, and display operation system 5 controls the mandrel rotation of take-up motor 19,
The rotation of the mandrel of take-up motor 19 by gear and screw make carrying mandrel I 14 rotate and move horizontally, move every time away from
Treat that bundling conductor diameter is calculated automatically from from by input display operating system 5, rice counting wheel 11 sends the long data of rice
To display operation system 5, when take-up reel 13 reach setting rice it is long when, display operation system 5 control first carries mandrel I 14
Detached with the mandrel of take-up motor 19, then pass through motor control carrier 15 rotate 180 ° so that the take-up reel 13 of dishful with
Treat 16 reversing of position of take-up reel, the blade in rotary course on carrier 15 cuts off silk thread, then controls clamping device that will receive
Drum 13 unclamps after being moved to collection device, then controls the blank panel 17 on gripper mechanism grips load plate band 18 and is sleeved on and holds
It carries on mandrel I 14, finally control carrying mandrel II is connect with the mandrel of take-up motor 19；Rice counting wheel 11 reaches setting meter Chang Hou,
By system auto zero, start to count again later.
A kind of fully automatic high-speed reel of the utility model ensure that the bundling even tension of wire is consistent, improve
Bundling quality；It realizes automatic upper blank panel, play the functions such as dishful, automatic removable disk and laser winding displacement automatically, reduce downtime, carry
High bundling efficiency；Using mode is actively unreeled, reel high speed bundling can be made, improve bundling efficiency；It is easy to operate easy to learn,
Can winding displacement stroke be calculated by the input to wire diameter automatically, winding displacement speed can be set, drum may be selected
Size, compatible many kinds of specification drum, good compatibility.
Claims (7)
1. a kind of fully automatic high-speed reel, it is characterized in that：Including display operation system, multiple clamping devices, draw drum, receipts
Drum, treat take-up reel, blank panel, carrying mandrel I, carrying mandrel II and along the tactic unwrapping wire motor of silk thread traffic direction,
Speed detector, great wheel, rice counting wheel, laser emitter, carrier, take-up motor and load plate band；
Draw drum, take-up reel treat that take-up reel and blank panel are hollow structure；Carrier is disc-shaped structure, carries mandrel I and carrying
Mandrel II is penetrated from the disk I of carrier and is pierced by from the disk II of carrier, and two point of entrance are located at the disk one of carrier
The both ends of diameter are equipped with the annular element that size is more than punched out on traversing through end, and traversing through end is equipped with the company coordinated with screw
Section is connect, the both sides that mandrel I is carried in the disk I of carrier are respectively equipped with blade；Laser emitter is located at the top of carrier, and
The laser of transmitting is fallen in I side of disk of carrier；Take-up motor is located at II side of disk of carrier, the mandrel of take-up motor
On gear is installed, gear is connect with screw；
The speed detector and laser emitter are sent to display operation system in silk thread speed data and take-up reel respectively
Winding displacement information, display operation system corresponds to the mandrel rotating speed of control unwrapping wire motor and take-up motor, and rice counting wheel is to display
Operating system sends the long data of rice, display operation system control carrying mandrel I and the mandrel for carrying mandrel II and take-up motor
Separation or connection, control carrying disc spins, control clamping device is mobile, unclamp or clamps take-up reel and blank panel.
2. a kind of fully automatic high-speed reel according to claim 1, which is characterized in that the draw drum, is treated take-up reel
Take-up reel and blank panel are dumbbell structure, are made of the cylindrical drum of interlude and the disk at both ends.
3. a kind of fully automatic high-speed reel according to claim 1, which is characterized in that speed detector and great wheel it
Between be equipped with disconnection self-stopping detector, disconnection self-stopping detector to display operation system send disconnection information, display operation system
System control unwrapping wire motor is out of service.
4. a kind of fully automatic high-speed reel according to claim 1, which is characterized in that set between great wheel and rice counting wheel
Tensioned regulating device is made of small runner, slide bar and counterweight, and silk thread is through too small runner during bundling, and the one of small runner and slide bar
End connection, the intermediate position of slide bar are fixed in rack, and the other end of slide bar is equipped with counterweight.
5. a kind of fully automatic high-speed reel according to claim 1, which is characterized in that unwrapping wire motor and take-up motor are same
Step, described synchronize is that finger ray motor controls the linear velocity of draw drum identical with the linear velocity of take-up motor control take-up reel.
6. a kind of fully automatic high-speed reel according to claim 1, which is characterized in that the blank panel is in load plate band upper edge
Axial is in a word close-packed arrays.
7. a kind of fully automatic high-speed reel according to claim 6, which is characterized in that install one group on the load plate band
Blank panel, one end of load plate band are equipped with Pressure-bar spring, and Pressure-bar spring is contacted with the end face of blank panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720957530.4U CN207511561U (en) | 2017-08-03 | 2017-08-03 | A kind of fully automatic high-speed reel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720957530.4U CN207511561U (en) | 2017-08-03 | 2017-08-03 | A kind of fully automatic high-speed reel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207511561U true CN207511561U (en) | 2018-06-19 |
Family
ID=62531292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720957530.4U Active CN207511561U (en) | 2017-08-03 | 2017-08-03 | A kind of fully automatic high-speed reel |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108423482A (en) * | 2017-08-03 | 2018-08-21 | 东华大学 | A kind of fully automatic high-speed reel |
| CN108501233A (en) * | 2018-06-21 | 2018-09-07 | 高本龙 | A kind of Buddha's warrior attendant wire cutting machine |
| CN108861859A (en) * | 2018-07-18 | 2018-11-23 | 徐州裕丰纺织有限公司 | A kind of textile machinery vapour-pressure type take-up |
| CN113682891A (en) * | 2021-09-07 | 2021-11-23 | 巨石集团有限公司 | Single-head double-division cake-spinning machine and cake-spinning method thereof |
-
2017
- 2017-08-03 CN CN201720957530.4U patent/CN207511561U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108423482A (en) * | 2017-08-03 | 2018-08-21 | 东华大学 | A kind of fully automatic high-speed reel |
| CN108501233A (en) * | 2018-06-21 | 2018-09-07 | 高本龙 | A kind of Buddha's warrior attendant wire cutting machine |
| CN108861859A (en) * | 2018-07-18 | 2018-11-23 | 徐州裕丰纺织有限公司 | A kind of textile machinery vapour-pressure type take-up |
| CN113682891A (en) * | 2021-09-07 | 2021-11-23 | 巨石集团有限公司 | Single-head double-division cake-spinning machine and cake-spinning method thereof |
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