CN202187163U - Tension balancing devices of warp-knitting filament yarn warping machine - Google Patents
Tension balancing devices of warp-knitting filament yarn warping machine Download PDFInfo
- Publication number
- CN202187163U CN202187163U CN2011200738900U CN201120073890U CN202187163U CN 202187163 U CN202187163 U CN 202187163U CN 2011200738900 U CN2011200738900 U CN 2011200738900U CN 201120073890 U CN201120073890 U CN 201120073890U CN 202187163 U CN202187163 U CN 202187163U
- Authority
- CN
- China
- Prior art keywords
- tension
- tension roller
- fixed
- synchronous pulley
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The utility model relates to tension balancing devices of a warp-knitting filament yarn warping machine, which is characterized in that two motors are arranged in the front of a slotted reed (16) and behind a hairiness detector (6) to drive the tension balancing devices (5) of an upper tensioning roller (26) and a lower tensioning roller (24) respectively to control tension of a winding inlet disc head (13) of a piece yarn (7). The tension balancing devices are arranged in the front of the slotted reed and behind the hairiness detector, the upper tensioning roller and the lower tensioning roller in the devices are respectively driven by motors, the motors which drive the upper tensioning roller and the lower tensioning roller to rotate are respectively controlled by a computer, accordingly different rotating speed is achieved, and different surface line speed is achieved. Simultaneously, by means of the friction of warps and the two tensioning rollers and active traction, a tensioning area which is stable and controllable, tension of the winding inlet disc head of the piece yarn can be dynamically controlled in real time, and constant tensioning high-speed yarning is achieved. Tension control accuracy is high, tension control range is large, automatic and intelligent control is facilitated, and the structure is simple and practical.
Description
Technical field:
The utility model relates to the warping machines in a kind of textile machine, and is especially a kind of through compiling long filament warping machines tension balance device.
Background technology:
Through compiling the long filament warping machines is the preparation machine before warp knitting machine is knitted, and tension balance device is the key device of the Tension Control of warping machines, when warping because cheese is in the unwinding process, diameter from big to small, its tension force also constantly changes.And different kinds also has different tension force requirements.For head it off, producers such as present KARL MALIMO company, the prosperous red company in Taiwan, Changzhou the 8th frame factory and Changzhou Sai Jia Mechanology Inc., adopt two kinds of methods to control adjustment tension force usually: a kind of method is to adopt two equalization of strain rollers of arranged parallel up and down; Upper tension roller is fixing to rotate, and the lower tension roller position can be swung the fixing back of adjustment and rotated, and the sheet yarn is the serpentine winding between two equalization of strain rollers; The tension force of sheet yarn leans on the sheet yarn friction roller surface of coiled hair coiling and is dragged rotation and produce tension force; Tension force does not change with unwinding tension when operation, if will adjust tension force, then will adjust the fixing position of lower tension roller; The size that changes the angle of contact of warp thread between two jockey pulleys is come adjustment of tonicity; Tension force is not dynamically followed the tracks of, and the sheet yarn tension is inhomogeneous, inconvenient operation; Another kind method is that upper tension roller is fixed and a motor-driven is arranged, and lower tension roller is still the same with said method, and this kind method tension adjustment one is by changing the rotating speed of upper tension roller; Initiatively send yarn, the 2nd, change sheet yarn angle of contact by changing the fixing position of lower tension roller, the total tension force of auxiliary increase and decrease; So still, exist the Tension Control inaccuracy, the Tension Control adjustable range is little, defectives such as inconvenient operation; Cause that coiled hair tension force inside and outside is inconsistent on the same group, inconsistent mutually, the outer perimeter error is big; Directly have influence on the fabric quality and the class of warp knitting machine, and driving efficient, can not satisfy the technological requirement of weaving high-grade highly dense ultra-thin high-elasticity fabric.
The utility model content
The purpose of the utility model is to provide a kind of Tension Control precision high, and the control tension range is big, simple in structure, adapts to a kind of through compiling long filament warping machines tension balance device of automation, intelligent control.
For realizing above-mentioned purpose; The technical scheme that the utility model adopted is: this is through compiling long filament warping machines tension balance device; Comprise electrical apparatus control system, atmospheric control, bobbin cradle, collection filament plate, yi word pattern reed, filoplume detector, storage yarn feeding device, tension detecting apparatus, oiling device, head; It is characterized in that: before the yi word pattern reed, behind the filoplume detector, be provided with tension balance device that two motors drive upper tension roller, lower tension roller respectively and come the control strip yarn into tension force of coiled hair of reeling.
Described a kind of through compiling long filament warping machines tension balance device; It is characterized in that: in the tension balance device, upper tension roller, lower tension roller arranged parallel, upper tension roller one end is fixed on the left frame side lining through rolling bearing units; The other end is fixed on the right frame side lining through rolling bearing units; And extend again, on the axle of external part, being fixed with synchronous pulley III and brake disc respectively, the motor II I that is fixed on the right frame links with synchronous pulley III through synchronous pulley IV, synchronous band; The driving upper tension roller rotates; Brake disc on the upper tension roller axle links with the pneumatic brake that is fixed on the right frame, and pneumatic brake clamps brake disc during parking, and upper tension roller is realized braking; Lower tension roller one end is fixed on the right frame side lining through rolling bearing units; The other end is fixed on the left frame side lining through rolling bearing units; And extend again, on the axle of external part, being fixed with synchronous pulley I and another brake disc respectively, the motor II that is fixed on the left frame links with synchronous pulley I through synchronous pulley II, synchronous band; The driving lower tension roller rotates; Another brake disc on the lower tension roller axle links with another pneumatic brake that is fixed on the left frame, and another pneumatic brake clamps another brake disc during parking, and lower tension roller is realized braking.
The utility model beneficial effect compared with prior art:
Because before the yi word pattern reed, behind the filoplume detector, be provided with tension balance device, upper and lower jockey pulley has motor-driven respectively in this device, the motor of lower tension roller rotation can be respectively under the control of computer in the driving; The realization rotating speed is different, and linear resonance surface velocity is different, utilizes frictional force between warp thread and two the jockey pulley surfaces simultaneously; Actively tractive is seen off and is formed the tensile region of a stable and controllable, and the Real-time and Dynamic control strip yarn into tension force of coiled hair of reeling is realized permanent tension force high speed warping; The Tension Control precision is high; The control tension range is big, is convenient to automation, intelligent control, and is simple and practical.
Description of drawings:
Fig. 1 is through compiling the structural representation of long filament warping machines;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of the tension balance device among Fig. 1;
Fig. 4 is the left view of Fig. 3.
Among the figure:
1. bobbin cradle, 2. cheese, 3. single thread, 4. collection filament plate, 5. tension balance device, 7. plumage detector; 8. storage yarn feeding device, 9. tension detecting apparatus, 10. oiling device, 11. headstocks, 12. cord rollers, 13. coiled hairs; 15. motor I, 16. in-line reeds, 17. left socles, 18. motor II, 19. synchronous pulley II, 20. are with synchronously; 21. brake disc, 22. pneumatic brakes, 23. synchronous pulley I, 24. lower tension rollers, 25. rolling bearing units, 26. upper tension rollers; 27. synchronous pulley III, 28. pneumatic brakes, 29. brake discs, 32. synchronous pulley IV, 33. motor II I, 34. right supports.
The specific embodiment:
Describe the utility model in detail below in conjunction with accompanying drawing:
Shown in Fig. 1-4; This is through compiling long filament warping machines tension balance device; In prior art on the basis of the electrical apparatus control system of compiling the long filament warping machines, atmospheric control, bobbin cradle 1, collection filament plate 4, yi word pattern reed 16, filoplume detector 6, storage yarn feeding device 8, tension detecting apparatus 9, oiling device 10, head 11 structures; Before yi word pattern reed 16, behind the filoplume detector 6, be provided with tension balance device 5 that two motors drive upper tension roller 26, lower tension roller 24 respectively and come control strip yarn 7 reel the tension force of coiled hair 13.
Shown in Fig. 3-4; In the said tension balance device 5, upper tension roller 26, lower tension roller 24 arranged parallel, upper tension roller 26 1 ends are fixed on left frame 17 side linings through rolling bearing units 25; The other end is fixed on right frame 34 side linings through rolling bearing units 25; And extend, on the axle of external part, be fixed with synchronous pulley III27 and brake disc 29 respectively, be fixed on motor II I33 on the right frame 34 through synchronous pulley IV32, synchronously be with 20 and synchronous pulley III27 link; Driving upper tension roller 26 rotates; Brake disc 29 on 26 of the upper tension rollers links with the pneumatic brake 28 that is fixed on the right frame 34, and pneumatic brake 28 clamps brake discs 29 during parking, and upper tension roller 26 is realized braking; Lower tension roller 24 1 ends are fixed on right frame 34 side linings through rolling bearing units 25; The other end is fixed on left frame 17 side linings through rolling bearing units 25; And extend again, on the axle of external part, be fixed with synchronous pulley I 23 and another brake disc 21 respectively, be fixed on motor II 18 on the left frame 17 through synchronous pulley II19, be with 20 to link synchronously with synchronous pulley I 23; Driving lower tension roller 24 rotates; Another brake disc 21 on 24 of the lower tension rollers links with another pneumatic brake 22 that is fixed on the left frame 17, and another pneumatic brake 22 clamps another brake discs 21 during parking, and lower tension roller 24 is realized braking.
Through compiling the course of work and the operation principle of long filament warping machines:
Be placed in whole introducing of single thread 3 quilts on the cheese 2 on the bobbin cradle 1 through behind the collection filament plate 4 entering in-line reeds 16 formation sheet yarns 7; Be serpentine around guide head 11 directions into to upper tension roller 26 from the downside of lower tension roller 24; Through filoplume detector 6, storage yarn feeding device 8, tension detecting apparatus 9, oiling device 10, through cord roller 12 switching-overs on coiled hair 13; Through compiling the long filament warping machines when warping turns round, motor I 15 drives coiled hair 13 through V-type band and belt wheel and rotates the coiling warp thread, and motor I 15, motor II 18 and motor II I33 are respectively under the control of electrical apparatus control system; Information according to warp tension of setting and the detection of tension detecting apparatus 9 tension force; Rotate by different speeds respectively, form three tension force, first tensile region is that bobbin cradle 1 is to lower tension roller 24; Second tensile region is that lower tension roller 24 is that upper tension roller 26 is to coiled hair 13 to 26, the three tensile regions of upper tension roller.When sheet yarn 7 changed in the 3rd tensile region, electrical apparatus control system sent instruction and gives motor II 18 and motor II I33, comes the linear velocity of adjustment sheet yarn 7 to change its tension force; The real time dynamic tracing tension variation; Keep permanent tension force warping, adopt the equalization of strain roller to come adjustment of tonicity with bi-motor, control tension force is more accurate; The control tension range is bigger, is specially adapted to sheet yarn 7 when needing small tension receiving coil or hightension warping.By atmospheric control, control pneumatic braking device 28 and another pneumatic braking device 22 be Brake stop simultaneously when stopping for upper tension roller 26 and lower tension roller 24.
Claims (2)
1. a warp is compiled long filament warping machines tension balance device; Comprise electrical apparatus control system, atmospheric control, bobbin cradle (1), collection filament plate (4), yi word pattern reed (16), filoplume detector (6), storage yarn feeding device (8), tension detecting apparatus (9), oiling device (10), head (11); It is characterized in that: behind, the filoplume detector (6) preceding, be provided with tension balance device (5) that two motors drive upper tension roller (26), lower tension roller (24) respectively and come control strip yarn (7) reel the tension force of coiled hair (13) at yi word pattern reed (16).
2. according to claim 1 a kind of through compiling long filament warping machines tension balance device; It is characterized in that: in the tension balance device (5); Upper tension roller (26), lower tension roller (24) arranged parallel; Upper tension roller (26) one ends are fixed on left frame (17) side lining through rolling bearing units (25), and the other end is fixed on right frame (34) side lining through rolling bearing units (25), and extends again; On the axle of external part, be fixed with synchronous pulley III (27) and brake disc (29) respectively; The motor II I (33) that is fixed on the right frame (34) links with synchronous pulley III (27) through synchronous pulley IV (32), synchronous band (20), drives upper tension roller (26) and rotates, and brake disc (29) on upper tension roller (26) axle and the pneumatic brake (28) that is fixed on the right frame (34) link; Pneumatic brake during parking (28) clamps brake disc (29), and upper tension roller (26) is realized braking; Lower tension roller (24) one ends are fixed on right frame (34) side lining through rolling bearing units (25); The other end is fixed on left frame (17) side lining through rolling bearing units (25); And extend again; On the axle of external part, be fixed with synchronous pulley I (23) and another brake disc (21) respectively; The motor II (18) that is fixed on the left frame (17) links with synchronous pulley I (23) through synchronous pulley II (19), synchronous band (20), drives lower tension roller (24) and rotates, and another brake disc (21) on lower tension roller (24) axle and another pneumatic brake (22) that is fixed on the left frame (17) link; Another pneumatic brake (22) clamps another brake disc (21) during parking, and lower tension roller (24) is realized braking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200738900U CN202187163U (en) | 2011-03-15 | 2011-03-15 | Tension balancing devices of warp-knitting filament yarn warping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200738900U CN202187163U (en) | 2011-03-15 | 2011-03-15 | Tension balancing devices of warp-knitting filament yarn warping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202187163U true CN202187163U (en) | 2012-04-11 |
Family
ID=45918624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200738900U Expired - Lifetime CN202187163U (en) | 2011-03-15 | 2011-03-15 | Tension balancing devices of warp-knitting filament yarn warping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202187163U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102121152A (en) * | 2011-03-15 | 2011-07-13 | 射阳县杰力纺织机械有限公司 | Tension balancing device of warp knitting filament warping machine |
| CN102660821A (en) * | 2012-05-21 | 2012-09-12 | 吴江精美峰实业有限公司 | Mother yarn fiber splitting warping all-in-one machine |
-
2011
- 2011-03-15 CN CN2011200738900U patent/CN202187163U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102121152A (en) * | 2011-03-15 | 2011-07-13 | 射阳县杰力纺织机械有限公司 | Tension balancing device of warp knitting filament warping machine |
| CN102121152B (en) * | 2011-03-15 | 2015-11-25 | 射阳县杰力纺织机械有限公司 | Through compiling long filament warping machines tension balance device |
| CN102660821A (en) * | 2012-05-21 | 2012-09-12 | 吴江精美峰实业有限公司 | Mother yarn fiber splitting warping all-in-one machine |
| CN102660821B (en) * | 2012-05-21 | 2014-04-16 | 吴江精美峰实业有限公司 | Mother yarn fiber splitting and warping all-in-one machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102121152B (en) | Through compiling long filament warping machines tension balance device | |
| CN204939737U (en) | Long filament warping machines identical tension traction roller device | |
| CN201148496Y (en) | Ball warp beaming machine with multi-flection tension ring pressure device | |
| CN106435906B (en) | Warp knitting sectional copying warping machine | |
| CN103359543A (en) | Waxing tension device of automatic winder | |
| CN204039607U (en) | A kind of constant speed regulation device of glass fiber warping machine | |
| CN106217838A (en) | Carbon fiber winding tension force Modular control system | |
| CN105297197B (en) | Weaving loom and Weaving method | |
| CN202187163U (en) | Tension balancing devices of warp-knitting filament yarn warping machine | |
| CN207511561U (en) | A kind of fully automatic high-speed reel | |
| CN104192633A (en) | Bobbin creel for warping machine | |
| CN117188007A (en) | Warping tension control method and system | |
| CN203834187U (en) | Novel sizing machine beam creel structure | |
| CN107345330B (en) | Double-station large-coil loading warping winder | |
| CN103526370B (en) | Filament tension constant device | |
| CN216549021U (en) | High-speed constant-tension monofilament dividing machine | |
| CN203034163U (en) | Novel polyimide fiber coiler | |
| CN113788364A (en) | High-speed constant-tension monofilament dividing machine | |
| CN203715825U (en) | Intermediate drawing roller winding device of stretch yarn warping machine | |
| CN202297966U (en) | Yarn feeding frame transmission device of stretch yarn warping machine | |
| CN203559195U (en) | Constant tension device for filaments | |
| CN102351117B (en) | Cheese winder | |
| CN112061874A (en) | Thread winding device for spinning | |
| CN205576389U (en) | Cord roller mechanism | |
| CN110644083A (en) | Single-spindle three-wheel false-twist compact spinning mechanism with combined structure and spinning frame thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120411 |