CN102660821B - Mother yarn fiber splitting and warping all-in-one machine - Google Patents
Mother yarn fiber splitting and warping all-in-one machine Download PDFInfo
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- CN102660821B CN102660821B CN201210157985.XA CN201210157985A CN102660821B CN 102660821 B CN102660821 B CN 102660821B CN 201210157985 A CN201210157985 A CN 201210157985A CN 102660821 B CN102660821 B CN 102660821B
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- roller lifting
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Abstract
The invention provides a mother yarn fiber splitting warping all-in-one machine, which comprises a machine head, roller lifting tables, a warp breaking frame, a frequency conversion box, a warping frame, a circuit control board and an unwinding frame, wherein the machine head comprises a pan head, a pan head control motor, an amplitude modulation frame, a roller support and a polished rod support; a first roller lifting table is arranged on one side of the machine head; the frequency conversion box is arranged on one side of the first roller lifting table; the warp breaking frame is arranged on the frequency conversion box; the warping frame is arranged on one side of the frequency conversion box; a second roller lifting table is arranged on one side of the warping frame; and the unwinding frame is arranged on one side of the second roller lifting table. The invention aims to design the mother yarn fiber splitting warping all-in-one machine; the structure of the conventional warping machine is improved, so that the structure of the mother yarn fiber splitting warping all-in-one machine is simplified, and the mother yarn fiber splitting warping all-in-one machine is convenient to operate, and low in requirement on the strength of a motor; and the yarn winding rotation speed of the ordinary domestic motor also can be improved from 350 revolutions/minute to 400 to 500 revolutions/minute.
Description
Technical field
Corollary equipment field, particularly a kind of female silk minute fine warping all-in-one the present invention relates to weave.
Background technology
At present domesticly through compiling, with monofilament raw material, mainly by two kinds of production ways, obtained.A kind of is to make monofilament product by UDY-DT (undrawn yarn-stretcher strain) technique.This method is that each monofilament product is first wrapped in respectively on a kind of iron pipe, then with common warping machines, hundreds of monofilament are simultaneously whole to through compiling with in warp beam, and this method easily causes dyeing inhomogeneous, and loss is larger, and cost is the highest, and quality is unstable.Because the prepared monofilament utmost point of UDY-DT (undrawn yarn-stretcher strain) technique is not unstable, and high cost, therefore just progressively obtained by other techniques.
Another conventional technique is FDY(stretching one-step method at present) technique, adopt FDY(stretching one-step method) process route, first make female silk, then by minute fine machine, mother's silk is divided into (general 10) monofilament product, be wrapped on iron pipe equally, then by common warping machines, monofilament is whole extremely through compiling with in warp beam.Adopt the method to compare technique with UDY-DT (undrawn yarn-stretcher strain) technique in production monofilament technique and there is some superiority, not only improved monofilament production efficiency, strengthened stability, and a female silk cost is significantly reduced; But because the warping step of this technique is identical with UDY-DT (undrawn yarn-stretcher strain) technique, still exist the various loss of step larger, the easy unsettled defect of quality of monofilament.In addition, adopting FDY(stretching one-step method) process route need to use warping machines and produce with warp knitting machine is supporting, in the urgent need to the synchronous follow-up of warping machines technology, cost and the stability advantages of female of FDY could be brought into play completely.
Summary of the invention
For above problem, the technical problem to be solved in the present invention is by providing a kind of simple in structure, and operation is convenient, stable performance, female silk minute fine warping all-in-one of efficient energy-saving.This mother's silk divides in the situation of the common domestic motor of fine warping all-in-one configuration, its wrapping wire rotating speed still can turn and bring up to 400-500 per minute and turn by original per minute 350, for reaching this object, the invention provides a kind of female silk minute fine warping all-in-one, described all-in-one comprises head, roller lifting platform, cracked ends frame, frequency conversion case, warping creel, circuit control panel and unwinding frame:
Described head comprises coiled hair, coiled hair control motor, amplitude modulation frame, rolling stand and polished rod support, described amplitude modulation frame, rolling stand and polished rod support are arranged on head rack top, described rolling stand is arranged on amplitude modulation frame front side, described polished rod support is arranged on amplitude modulation frame rear side, described rolling stand downside is provided with coiled hair, described coiled hair is controlled Electric Machine Control by coiled hair, described coiled hair is controlled motor has two to comprise coiled hair lifting motor and coiled hair clamping motor, on described coiled hair clamping motor, there is torsion clutch, in described torsion clutch, have tension force spacing;
Described head one side has first roller lifting platform, and described first roller lifting platform comprises side stand component and guide wire support, and described side stand component and guide wire support are arranged on first roller lifting platform;
Described first roller lifting platform one side has frequency conversion case, on described frequency conversion case, is provided with cracked ends frame;
Described frequency conversion case one side has warping creel, and described warping creel is provided with unwinding device by frequency conversion case one side, and described warping creel bottom is provided with circuit control panel;
Described warping creel one side has the second roller lifting platform, described the second roller lifting platform one side has unwinding frame, described unwinding frame is provided with unwinding frame silk guide frame by warping creel one side, described unwinding frame silk guide frame one side has at least 2 row's bus structures, every row's bus structure has at least 3 bus structures, a conducting wire pole holder is installed on described each bus structure, and described each bus structure arranged outside has a corresponding single control switch, is set with a bus on described each bus structure;
Described conducting wire pole holder is horizontally arranged with 2-4 fixed bar and at least 2 motion bars.
As a further improvement on the present invention, on described roller lifting platform stage body, be provided with guard, roller lifting platform can produce amount of heat in lifting process, guard is set and is mainly used in dispelling the heat to roller lifting platform.
As a further improvement on the present invention, described single control switch is arranged on corresponding bus structure lower left, and it is to operate for the ease of operating personnel that single control switch is arranged on to corresponding bus structure lower left.
As a further improvement on the present invention, described frame silk guide frame one side has 4 row's bus structures, described every row's bus structure has 7 bus structures, this patent can arrange many row's bus structures, every row's bus structure can arrange a plurality of supports, the different cost performances of number are set different, through us, verify that surface has 7 bus structure cost performances best with the every row's bus structure of 4 row's bus structure.
As a further improvement on the present invention, described conducting wire pole holder is horizontally arranged with 2 fixed bars, described conducting wire pole holder is horizontally arranged with 3 motion bars, this patent can arrange corresponding fixed bar and motion bar as required, the different cost performances of number are set different, through us, verify 2 fixed bars of surperficial conducting wire pole holder horizontally set and 3 motion bar cost performances the bests.
The present invention is by improving existing warping machines overall structure, electric-control system adopts frequency conversion case to replace former battery box and controls, thereby without special battery box is set, and then reduced mechanical length, and electric-control system is more simple, without using import motor to adopt common domestic motor to control whole equipment, thereby reduced equipment cost, in addition adopt after common domestic motor wire winding speed and originally compared still and can bring up to 400-500 rpm by original 350 rpms per minute, therefore when reducing costs, still can significantly enhance productivity, in addition because changing therefore torsion clutch to some extent, the length of this patent machinery can adopt the spacing alternative original gear of tension force spacing, thereby simplify the structure, reduced cost, in addition this patent also improves accordingly to conducting wire pole fixed seat structure, can solve easily the collapse problem on limit of wrapping wire process, therefore this patent is by carrying out a series of improvement to beaming machine structure, the cost that greatly reduces equipment has improved operating efficiency, employee is operated more convenient.
Accompanying drawing explanation
Fig. 1 is that structure of the present invention is always schemed;
Fig. 2 is head section structural representation of the present invention;
Fig. 3 is fuselage sections structural representation of the present invention;
Fig. 4 is unwinding shelf structure schematic diagram of the present invention;
Fig. 5 is conducting wire pole holder prior art schematic diagram;
Fig. 6 is conducting wire pole fixed seat structure schematic diagram of the present invention;
Fig. 7 is that main line of the present invention carries out schematic diagram;
Fig. 8 is brake circuit schematic diagram of the present invention;
Fig. 9 is stand-by motor circuit diagram of the present invention;
Figure 10 is that the present invention controls power circuit schematic diagram;
Member in figure is:
1, head; 1-1, coiled hair lifting motor; 1-2, coiled hair clamping motor;
1-2-1, torsion clutch; 1-3, amplitude modulation frame; 1-4, rolling stand;
1-5, polished rod support; 2, first roller lifting platform; 2-1, side stand component;
2-2, guide wire support; 3, cracked ends frame; 4, frequency conversion case;
5, warping creel; 5-1, unwinding device; 6, the second roller lifting platform;
7, circuit control panel; 8, unwinding frame; 8-1, unwinding frame silk guide frame;
8-2, single control switch; 8-3, bus structure; 8-4, conducting wire pole holder;
8-4-1, fixed bar; 8-4-2, motion bar; 9, bus;
10, guard.
The specific embodiment
Below in conjunction with drawings and Examples, invention is described in detail:
The object of the invention is to design a kind of female silk minute fine warping all-in-one, existing beaming machine structure is improved, a female silk minute fine warping all-in-one machine structure is more simplified, operate more convenient, not high to motor requirement of strength, adopt common domestic motor wrapping wire rotating speed still can bring up to 400-500 rpm by original 350 rpms per minute.
As a kind of specific embodiment of this patent, the invention provides a kind of female silk minute fine warping all-in-one, described all-in-one comprises head 1, roller lifting platform, cracked ends frame 3, frequency conversion case 4, warping creel 5, circuit control panel 7 and unwinding frame 8:
Described in this patent, head 1 comprises coiled hair as shown in Figure 2, coiled hair is controlled motor, amplitude modulation frame 1-3, rolling stand 1-4 and polished rod support 1-5, described amplitude modulation frame 1-3, rolling stand 1-4 and polished rod support 1-5 are arranged on head 1 support top, described rolling stand 1-4 is arranged on amplitude modulation frame 1-3 front side, described polished rod support 1-5 is arranged on amplitude modulation frame 1-3 rear side, described rolling stand 1-4 downside is provided with coiled hair, described coiled hair is controlled Electric Machine Control by coiled hair, described coiled hair is controlled motor has two to comprise coiled hair lifting motor 1-1 and coiled hair clamping motor 1-2, on described coiled hair clamping motor 1-2, there is torsion clutch 1-2-1, in described torsion clutch 1-2-1, there is tension force spacing, because changing therefore torsion clutch 1-2-3 to some extent, the length of this patent machinery can adopt the spacing alternative original gear of tension force spacing, well-known tension force is spacing more simpler than gear position limiting structure, adopt this designs simplification whole equipment Structure Decreasing cost,
Described in this patent, head 1 one sides have first roller lifting platform 2, and described first roller lifting platform 2 comprises side stand component 2-1 and guide wire support 2-2, and described side stand component 2-1 and guide wire support 2-2 are arranged on first roller lifting platform 2;
Described in this patent, first roller lifting platform 2 one sides have frequency conversion case 4 as shown in Figure 3, on described frequency conversion case 4, be provided with cracked ends frame 3, this patent electric-control system adopts frequency conversion case 4 to replace former battery box and controls, thereby without special battery box is set, and then reduced mechanical length, and electric-control system is more simple, without using import motor to adopt common domestic motor to control whole equipment, thereby reduced equipment cost, in addition adopt after common domestic motor wire winding speed and originally compared still and can bring up to 400-500 rpm by original 350 rpms per minute.
Described in this patent, frequency conversion case 4 one sides have warping creel 5, described warping creel 5 is provided with unwinding device 5-1 by frequency conversion case 4 one sides, tension force when unwinding device 5-1 being set can effectively changing sub-wire, reduced viscosity and hank knotting phenomenon due to generation of static electricity, described warping creel 5 bottoms are provided with circuit control panel 7;
Described in this patent, warping creel 5 one sides have the second roller lifting platform 6, described the second roller lifting platform 6 one sides have and have as shown in Figure 4 unwinding frame 8, described unwinding frame 8 is provided with unwinding frame silk guide frame 8-1 by warping creel 5 one sides, described have 5 row's bus structure 8-3 around unwinding frame silk guide frame 8-1 mono-side, every row's bus structure 8-3 has 8 bus structure 8-3, a conducting wire pole holder 8-4 is installed on described each bus structure 8-3, described each bus structure 8-3 arranged outside has a corresponding single control switch 8-2, on described each bus structure 8-3, is set with a bus 9;
Described in this patent, conducting wire pole holder 8-4 is horizontally arranged with 3 fixed bar 8-4-1 and 4 motion bar 8-4-2, former conducting wire pole holder 8-4 only has 3 fixed bar 8-4-1 as shown in Figure 5, so female silk 9 easy especially limit of collapsing in motion process, this patent conducting wire pole holder 8-4 is provided with motion bar 8-4-2 as shown in Figure 6, when female silk 9 dwindles, operating personnel can manually move motion bar 6-4-2, thereby make female 9 limit of can not collapsing in motion process.
As a kind of best specific embodiment of this patent, the invention provides structural representation as a kind of female silk minute fine warping all-in-one of Fig. 1 circuit diagram as shown in Fig. 7,8,9 and 10, described all-in-one comprises head 1, roller lifting platform, cracked ends frame 3, frequency conversion case 4, warping creel 5, circuit control panel 7 and unwinding frame 8:
Described in this patent, head 1 comprises coiled hair as shown in Figure 2, coiled hair is controlled motor, amplitude modulation frame 1-3, rolling stand 1-4 and polished rod support 1-5, described amplitude modulation frame 1-3, rolling stand 1-4 and polished rod support 1-5 are arranged on head 1 support top, described rolling stand 1-4 is arranged on amplitude modulation frame 1-3 front side, described polished rod support 1-5 is arranged on amplitude modulation frame 1-3 rear side, described rolling stand 1-4 downside is provided with coiled hair, described coiled hair is controlled Electric Machine Control by coiled hair, described coiled hair is controlled motor has two to comprise coiled hair lifting motor 1-1 and coiled hair clamping motor 1-2, on described coiled hair clamping motor 1-2, there is torsion clutch 1-2-1, in described torsion clutch 1-2-1, there is tension force spacing, because changing therefore torsion clutch 1-2-3 to some extent, the length of this patent machinery can adopt the spacing alternative original gear of tension force spacing, well-known tension force is spacing more simpler than gear position limiting structure, adopt this designs simplification whole equipment Structure Decreasing cost,
Described in this patent, head 1 one sides have first roller lifting platform 2, described first roller lifting platform 2 comprises side stand component 2-1 and guide wire support 2-2, described side stand component 2-1 and guide wire support 2-2 are arranged on first roller lifting platform 2, on described roller lifting platform stage body, be provided with guard 10, roller lifting platform can produce amount of heat in lifting process, guard 10 is set and is mainly used in dispelling the heat to roller lifting platform;
Described in this patent, first roller lifting platform 2 one sides have frequency conversion case 4 as shown in Figure 3, on described frequency conversion case 4, be provided with cracked ends frame 3, this patent electric-control system adopts frequency conversion case 4 to replace former battery box and controls, thereby without special battery box is set, and then reduced mechanical length, and electric-control system is more simple, without using import motor to adopt common domestic motor to control whole equipment, thereby reduced equipment cost, in addition adopt after common domestic motor wire winding speed and originally compared still and can bring up to 400-500 rpm by original 350 rpms per minute.
Described in this patent, frequency conversion case 4 one sides have warping creel 5, described warping creel 5 is provided with unwinding device 5-1 by frequency conversion case 4 one sides, tension force when unwinding device 5-1 being set can effectively changing sub-wire, reduced viscosity and hank knotting phenomenon due to generation of static electricity, described warping creel 5 bottoms are provided with circuit control panel 7;
Described in this patent, warping creel 5 one sides have the second roller lifting platform 6, on described roller lifting platform stage body, be provided with guard 10, roller lifting platform can produce amount of heat in lifting process, guard 10 is set to be mainly used in dispelling the heat to roller lifting platform, described the second roller lifting platform 6 one sides have and have as shown in Figure 4 unwinding frame 8, described unwinding frame 8 is provided with unwinding frame silk guide frame 8-1 by warping creel 5 one sides, described unwinding frame silk guide frame 8-1 mono-side has 4 row's bus structure 8-3, every row's bus structure 8-3 has 7 bus structure 8-3, this patent can arrange many row's bus structure 8-3, every row's bus structure 8-3 can arrange a plurality of supports, the different cost performances of number are set different, through us, verify that surface has 7 bus structure cost performances best with the every row's bus structure of 4 row's bus structure, a conducting wire pole holder 8-4 is installed on described each bus structure 8-3, described each bus structure 8-3 arranged outside has a corresponding single control switch 8-2, described single control switch 8-2 is arranged on corresponding bus structure 8-3 lower left, it is to operate for the ease of operating personnel that single control switch 8-2 is arranged on to corresponding bus structure 8-3 lower left, on described each bus structure 8-3, be set with a bus 9,
Described in this patent, conducting wire pole holder 8-4 is horizontally arranged with 2 fixed bar 8-4-1 and 3 motion bar 8-4-2, this patent can arrange corresponding fixed bar 8-4-1 and motion bar 8-4-2 as required, the different cost performances of number are set different, through us, verify 2 fixed bar 8-4-1 of surperficial conducting wire pole holder horizontally set and 3 motion bar 8-4-2 cost performances the bests, former conducting wire pole holder 8-4 only has 3 fixed bar 8-4-1 as shown in Figure 5, so female silk 9 easy especially limit of collapsing in motion process, this patent conducting wire pole holder 8-4 is provided with motion bar 8-4-2 as shown in Figure 6, when female silk 9 dwindles, operating personnel can manually move motion bar 6-4-2, thereby make female 9 limit of can not collapsing in motion process.
This patent the results showed and adopts this optimum implementation to adopt that common domestic motor wire winding speed is per minute brings up to 500 rpms, therefore adopts this embodiment cost performance for the highest.
The above, be only preferred embodiment of the present invention, is not the present invention to be done to the restriction of any other form, and according to any modification or equivalent variations that technical spirit of the present invention is done, still belongs to the present invention's scope required for protection.
Claims (7)
1. female silk divides a fine warping all-in-one, and described all-in-one comprises head (1), roller lifting platform, cracked ends frame (3), frequency conversion case (4), warping creel (5), circuit control panel (7) and unwinding frame (8), it is characterized in that:
Described head (1) comprises coiled hair, coiled hair is controlled motor, amplitude modulation frame (1-3), rolling stand (1-4) and polished rod support (1-5), described amplitude modulation frame (1-3), rolling stand (1-4) and polished rod support (1-5) are arranged on head (1) support top, described rolling stand (1-4) is arranged on amplitude modulation frame (1-3) front side, described polished rod support (1-5) is arranged on amplitude modulation frame (1-3) rear side, described rolling stand (1-4) downside is provided with coiled hair, described coiled hair is controlled Electric Machine Control by coiled hair, described coiled hair is controlled motor has two to comprise coiled hair lifting motor (1-1) and coiled hair clamping motor (1-2), on described coiled hair clamping motor (1-2), there is torsion clutch (1-2-1), in described torsion clutch (1-2-1), there is tension force spacing,
Described head (1) one side has first roller lifting platform (2), described first roller lifting platform (2) comprises side stand component (2-1) and guide wire support (2-2), and described side stand component (2-1) and guide wire support (2-2) are arranged on first roller lifting platform (2);
Described first roller lifting platform (2) one sides have frequency conversion case (4), are provided with cracked ends frame (3) on described frequency conversion case (4);
Described frequency conversion case (4) one sides have warping creel (5), and described warping creel (5) is provided with unwinding device (5-1) by frequency conversion case (4) one sides, and described warping creel (5) bottom is provided with circuit control panel (7);
Described warping creel (5) one sides have the second roller lifting platform (6), described the second roller lifting platform (6) one sides have unwinding frame (8), described unwinding frame (8) is provided with unwinding frame silk guide frame (8-1) by warping creel (5) one sides, described unwinding frame silk guide frame (8-1) side has at least 2 row's bus structures (8-3), every row's bus structure (8-3) has at least 3 bus structures (8-3), a conducting wire pole holder (8-4) is installed on described each bus structure (8-3), described each bus structure (8-3) arranged outside has a corresponding single control switch (8-2), on described each bus structure (8-3), be set with a bus (9),
Described conducting wire pole holder (8-4) is horizontally arranged with 2-4 fixed bar (8-4-1) and at least 2 motion bars (6-4-2).
2. a kind of female silk minute fine warping all-in-one according to claim 1, is characterized in that: on described roller lifting platform stage body, be provided with guard.
3. a kind of female silk minute fine warping all-in-one according to claim 1, is characterized in that: described single control switch (8-2) is arranged on corresponding bus structure (8-3) lower left.
4. according to a kind of female silk minute fine warping all-in-one described in claim 1 or 2 or 3, it is characterized in that: described frame silk guide frame (8-1) side has 4 row's bus structures (8-3).
5. a kind of female silk minute fine warping all-in-one according to claim 4, is characterized in that: described every row's bus structure (8-3) has 7 bus structures (8-3).
6. according to a kind of female silk minute fine warping all-in-one described in claim 1 or 2 or 3, it is characterized in that: described conducting wire pole holder (8-4) is horizontally arranged with 2 fixed bars (8-4-1).
7. a kind of female silk minute fine warping all-in-one according to claim 6, is characterized in that: described conducting wire pole holder (8-4) is horizontally arranged with 3 motion bars (6-4-2).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210157985.XA CN102660821B (en) | 2012-05-21 | 2012-05-21 | Mother yarn fiber splitting and warping all-in-one machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210157985.XA CN102660821B (en) | 2012-05-21 | 2012-05-21 | Mother yarn fiber splitting and warping all-in-one machine |
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| CN102660821A CN102660821A (en) | 2012-09-12 |
| CN102660821B true CN102660821B (en) | 2014-04-16 |
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| CN201210157985.XA Expired - Fee Related CN102660821B (en) | 2012-05-21 | 2012-05-21 | Mother yarn fiber splitting and warping all-in-one machine |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102995205A (en) * | 2012-12-21 | 2013-03-27 | 常州常韩机械有限公司 | Silk separating and warping equipment |
| CN104131387A (en) * | 2014-08-15 | 2014-11-05 | 射阳县杰力纺织机械有限公司 | Tension control device of high-speed mother yarn dividing and warping all-in-one machine |
| CN114717710A (en) * | 2022-04-14 | 2022-07-08 | 吴江海角工业用布有限公司 | Edge-loosing prevention process for nylon elastic cloth edge |
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| EP1143052A1 (en) * | 2000-04-04 | 2001-10-10 | Benninger AG | Method and device for splitting the warp on a warping machine |
| CN101555644A (en) * | 2008-04-11 | 2009-10-14 | 射阳东翔纺织机械有限公司 | Bi-motor yarn tension control device of disposable warping machine |
| CN101643957A (en) * | 2009-09-01 | 2010-02-10 | 射阳县杰力纺织机械有限公司 | Glass fiber warping machine |
| CN202187163U (en) * | 2011-03-15 | 2012-04-11 | 射阳县杰力纺织机械有限公司 | Tension balancing devices of warp-knitting filament yarn warping machine |
| CN202558999U (en) * | 2012-05-21 | 2012-11-28 | 吴江精美峰实业有限公司 | Mother silk separating warping integral machine |
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2012
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1143052A1 (en) * | 2000-04-04 | 2001-10-10 | Benninger AG | Method and device for splitting the warp on a warping machine |
| CN101555644A (en) * | 2008-04-11 | 2009-10-14 | 射阳东翔纺织机械有限公司 | Bi-motor yarn tension control device of disposable warping machine |
| CN101643957A (en) * | 2009-09-01 | 2010-02-10 | 射阳县杰力纺织机械有限公司 | Glass fiber warping machine |
| CN202187163U (en) * | 2011-03-15 | 2012-04-11 | 射阳县杰力纺织机械有限公司 | Tension balancing devices of warp-knitting filament yarn warping machine |
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