CN102121152B - Through compiling long filament warping machines tension balance device - Google Patents
Through compiling long filament warping machines tension balance device Download PDFInfo
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- CN102121152B CN102121152B CN201110066543.XA CN201110066543A CN102121152B CN 102121152 B CN102121152 B CN 102121152B CN 201110066543 A CN201110066543 A CN 201110066543A CN 102121152 B CN102121152 B CN 102121152B
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Abstract
The present invention relates to a kind of through compiling long filament warping machines tension balance device.It is characterized in that: after, filoplume detector (6) front at yi word pattern reed (16), be provided with that two motors drive upper tension roller (26) respectively, the tension balance device (5) of lower tension roller (24) carrys out control strip yarn (7) and reels into the tension force of coiled hair (13).Due to before yi word pattern reed, tension balance device is provided with after filoplume detector, on in this device, lower tension roller has motor to drive respectively, the motor that in driving, lower tension roller rotates can be distinguished under computer control, realize rotating speed different, linear resonance surface velocity is different, utilize frictional force between warp thread and two jockey pulley surfaces simultaneously, positive tractive is sent and is formed one and stablizes controlled tensile region, real-time Dynamic controlling sheet yarn reels into the tension force of coiled hair, realize identical tension high speed warping, tension force control accuracy is high, control tension range is large, be convenient to automation, intelligentized control method, simple and practical.
Description
Technical field:
The present invention relates to the warping machines in a kind of textile machine, especially a kind of through compiling long filament warping machines tension balance device.
Background technology:
Through the preparation machine that volume long filament warping machines is before warp knitting machine is knitted, tension balance device is the key device that the tension force of warping machines controls, and when warping, because cheese is in unwind process, from big to small, its tension force also constantly changes diameter.And different kinds also has different tensile requirements.In order to head it off, current KARL MALIMO company, Taiwan Xin Hong company, the producers such as Changzhou the 8th frame factory and Changzhou Sai Jia Mechanology Inc., usual employing two kinds of methods control to adjust tension force: a kind of method is two tension balance rollers adopting upper and lower arranged parallel, upper tension roller is fixing to rotate, rotate after the swingable adjustment in lower tension roller position is fixing, sheet yarn is serpentine winding between two tension balance rollers, the tension force of sheet yarn leans on the sheet yarn friction roller surface of coiled hair winding and is rotated by dragging and produce tension force, tension force does not operationally change with unwinding tension change, to adjustment tension force, then to adjust the position that lower tension roller is fixing, the size changing the angle of contact of warp thread between two jockey pulleys carrys out adjustment of tonicity, tension force is not dynamically followed the tracks of, sheet yarn tension is uneven, inconvenient operation, another kind method is that upper tension roller is fixed and has a motor to drive, lower tension roller is still the same with said method, this kind of method tension adjustment one is the rotating speed by changing upper tension roller, initiatively send yarn, two is by changing the fixing position of lower tension roller to change sheet yarn angle of contact, the total tension force of auxiliary increase and decrease, so still, there is tension force and control inaccuracy, tension force control and regulation scope is little, the defects such as inconvenient operation, cause with group coiled hair tension force inside and outside inconsistent, inconsistent mutually, outer perimeter error is large, directly have influence on fabric quality and the class of warp knitting machine, and driving efficiency, the technological requirement of weaving high-grade highly dense ultra-thin high-elasticity fabric can not be met.
Summary of the invention
The object of the present invention is to provide a kind of tension force control accuracy high, control tension range large, structure is simple, and the one of adaptation automation, intelligentized control method is through compiling long filament warping machines tension balance device.
For achieving the above object, the technical solution adopted in the present invention is: this is through compiling long filament warping machines tension balance device, comprise electrical apparatus control system, atmospheric control, bobbin cradle, collection filament plate, yi word pattern reed, filoplume detector, yarn storage device, tension detecting apparatus, oiling device, head, it is characterized in that: before yi word pattern reed, after filoplume detector, be provided with that two motors drive upper tension roller respectively, the tension balance device of lower tension roller carrys out control strip yarn and reels into the tension force of coiled hair.
Described one is through compiling long filament warping machines tension balance device, it is characterized in that: in tension balance device, upper tension roller, lower tension roller arranged parallel, upper tension roller one end is fixed on left frame side lining by rolling bearing units, the other end is fixed on right frame side lining by rolling bearing units, and extend again, the axle of external part is fixed with synchronous pulley III and brake disc respectively, be fixed on motor III in right frame by synchronous pulley IV, Timing Belt and synchronous pulley III are connected, driving upper tension roller rotates, brake disc on upper tension roller axle and the pneumatic brake be fixed in right frame are connected, pneumatic brake clamping brake disc during parking, braking is realized to upper tension roller, lower tension roller one end is fixed on right frame side lining by rolling bearing units, the other end is fixed on left frame side lining by rolling bearing units, and extend again, the axle of external part is fixed with synchronous pulley I and another brake disc respectively, be fixed on motor II on left frame by synchronous pulley II, Timing Belt and synchronous pulley I are connected, driving lower tension roller rotates, another brake disc on lower tension roller axle and another pneumatic brake be fixed on left frame are connected, during parking, another pneumatic brake clamps another brake disc, braking is realized to lower tension roller.
The present invention's beneficial effect compared with prior art:
Due to before yi word pattern reed, tension balance device is provided with after filoplume detector, on in this device, lower tension roller has motor to drive respectively, the motor that in driving, lower tension roller rotates can be distinguished under computer control, realize rotating speed different, linear resonance surface velocity is different, utilize frictional force between warp thread and two jockey pulley surfaces simultaneously, positive tractive is sent and is formed one and stablizes controlled tensile region, real-time Dynamic controlling sheet yarn reels into the tension force of coiled hair, realize identical tension high speed warping, tension force control accuracy is high, control tension range is large, be convenient to automation, intelligentized control method, simple and practical.
Accompanying drawing illustrates:
Fig. 1 is the structural representation through compiling long filament warping machines;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the structural representation of the tension balance device in Fig. 1;
Fig. 4 is the left view of Fig. 3.
In figure:
1. bobbin cradle, 2. cheese, 3. single thread, 4. collect filament plate, 5. tension balance device, 6. filoplume detector, 7. a yarn, 8. yarn storage device, 9. tension detecting apparatus, 10. oiling device, 11. heads, 12. cord rollers, 13. coiled hairs, 15. motors I, 16. yi word pattern reeds, 17. left frames, 18. motors II, 19. synchronous pulleys II, 20. Timing Belts, 21. brake discs, 22. pneumatic brakes, 23. synchronous pulleys I, 24. lower tension rollers, 25. rolling bearing units, 26. upper tension rollers, 27. synchronous pulleys III, 28. pneumatic brakes, 29. brake discs, 32. synchronous pulleys IV, 33. motors III, 34. right frames.
Detailed description of the invention:
The present invention is described in detail below in conjunction with accompanying drawing:
As Figure 1-4, this is through compiling long filament warping machines tension balance device, on the basis of prior art through compiling the electrical apparatus control system of long filament warping machines, atmospheric control, bobbin cradle 1, collection filament plate 4, yi word pattern reed 16, filoplume detector 6, yarn storage device 8, tension detecting apparatus 9, oiling device 10, head 11 structure, before yi word pattern reed 16, after filoplume detector 6, be provided with that two motors drive upper tension roller 26 respectively, the tension balance device 5 of lower tension roller 24 carrys out control strip yarn 7 and reels into the tension force of coiled hair 13.
As shown in Figure 3-4, in described tension balance device 5, upper tension roller 26, lower tension roller 24 arranged parallel, upper tension roller 26 one end is fixed on left frame 17 side lining by rolling bearing units 25, the other end is fixed on right frame 34 side lining by rolling bearing units 25, and extend again, the axle of external part is fixed with synchronous pulley III 27 and brake disc 29 respectively, be fixed on motor III 33 in right frame 34 by synchronous pulley IV 32, Timing Belt 20 and synchronous pulley III 27 are connected, upper tension roller 26 is driven to rotate, brake disc 29 on upper tension roller 26 axle is connected with the pneumatic brake 28 be fixed in right frame 34, during parking, pneumatic brake 28 clamps brake disc 29, braking is realized to upper tension roller 26, lower tension roller 24 one end is fixed on right frame 34 side lining by rolling bearing units 25, the other end is fixed on left frame 17 side lining by rolling bearing units 25, and extend again, the axle of external part is fixed with synchronous pulley I 23 and another brake disc 21 respectively, be fixed on motor II 18 on left frame 17 by synchronous pulley II 19, Timing Belt 20 and synchronous pulley I 23 are connected, lower tension roller 24 is driven to rotate, another brake disc 21 on lower tension roller 24 axle is connected with another pneumatic brake 22 be fixed on left frame 17, during parking, another pneumatic brake 22 clamps another brake disc 21, braking is realized to lower tension roller 24.
Through compiling the course of work and the operation principle of long filament warping machines:
After the single thread 3 be placed on the cheese 2 on bobbin cradle 1 is all introduced through collection filament plate 4 is entered yi word pattern reed 16 formation sheet yarn 7, be that serpentine guides head 11 direction into around to upper tension roller 26 from the downside of lower tension roller 24, by filoplume detector 6, yarn storage device 8, tension detecting apparatus 9, oiling device 10, commutate around on coiled hair 13 through cord roller 12, through compiling long filament warping machines when warping operates, motor I 15 drives coiled hair 13 to rotate winding warp thread by V-type band and belt wheel, motor I 15, motor II 18 and motor III 33 are respectively under the control of electrical apparatus control system, according to the warp tension of setting and the information of tension detecting apparatus 9 tension detect, rotate by different linear velocities respectively, form three tension force, first tensile region is that bobbin cradle 1 is to lower tension roller 24, second tensile region is that lower tension roller 24 is to upper tension roller 26, 3rd tensile region is that upper tension roller 26 is to coiled hair 13.When sheet yarn 7 changes in the 3rd tensile region, electrical apparatus control system sends instruction to motor II 18 and motor III 33, carry out the linear velocity of adjustment sheet yarn 7 to change its tension force, real time dynamic tracing tension variation, keep identical tension warping, adopt tension balance roller bi-motor to carry out adjustment of tonicity, control tension force more accurate, control tension range larger, be specially adapted to sheet yarn 7 when needing small tension receiving coil or hightension warping.Upper tension roller 26 and lower tension roller 24 by atmospheric control, control pneumatic brake 28 and another pneumatic brake 22 Brake stop simultaneously when stopping.
Claims (2)
1. one kind through compiling long filament warping machines tension balance device, comprise electrical apparatus control system, atmospheric control, bobbin cradle (1), collection filament plate (4), yi word pattern reed (16), filoplume detector (6), yarn storage device (8), tension detecting apparatus (9), oiling device (10), head (11), it is characterized in that: front at yi word pattern reed (16), after filoplume detector (6), be provided with two motors and drive upper tension roller (26) respectively, the tension balance device (5) of lower tension roller (24), carrying out control strip yarn (7) by tension balance device (5) reels into the tension force of coiled hair (13), through compiling long filament warping machines when warping operates, motor I (15) drives coiled hair (13) to rotate winding warp thread by V-type band and belt wheel.
2. one according to claim 1 is through compiling long filament warping machines tension balance device, it is characterized in that: in tension balance device (5), upper tension roller (26), lower tension roller (24) arranged parallel, upper tension roller (26) one end is fixed on left frame (17) side lining by rolling bearing units (25), the other end is fixed on right frame (34) side lining by rolling bearing units (25), and extend again, the axle of external part is fixed with synchronous pulley III (27) and brake disc (29) respectively, be fixed on motor III (33) in right frame (34) by synchronous pulley IV (32), Timing Belt (20) and synchronous pulley III (27) are connected, upper tension roller (26) is driven to rotate, brake disc (29) on upper tension roller (26) axle and the pneumatic brake (28) be fixed in right frame (34) are connected, pneumatic brake (28) clamping brake disc (29) during parking, braking is realized to upper tension roller (26), 3rd tensile region is that upper tension roller (26) is to coiled hair (13), when sheet yarn (7) changes in the 3rd tensile region, electrical apparatus control system sends instruction to motor II (18) and motor III (33), carrys out the linear velocity of adjustment sheet yarn (7) to change its tension force, real time dynamic tracing tension variation, lower tension roller (24) one end is fixed on right frame (34) side lining by rolling bearing units (25), the other end is fixed on left frame (17) side lining by rolling bearing units (25), and extend again, the axle of external part is fixed with synchronous pulley I (23) and another brake disc (21) respectively, be fixed on motor II (18) on left frame (17) by synchronous pulley II (19), Timing Belt (20) and synchronous pulley I (23) are connected, lower tension roller (24) is driven to rotate, another brake disc (21) on lower tension roller (24) axle and another pneumatic brake (22) be fixed on left frame (17) are connected, during parking, another pneumatic brake (22) clamps another brake disc (21), braking is realized to lower tension roller (24).
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| CN201110066543.XA CN102121152B (en) | 2011-03-15 | 2011-03-15 | Through compiling long filament warping machines tension balance device |
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| CN201110066543.XA CN102121152B (en) | 2011-03-15 | 2011-03-15 | Through compiling long filament warping machines tension balance device |
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| CN102121152B true CN102121152B (en) | 2015-11-25 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102443913A (en) * | 2011-09-21 | 2012-05-09 | 常州市赛嘉机械有限公司 | Middle drafting device of stretch yarn warper |
| CN103088504B (en) * | 2011-10-28 | 2016-02-24 | 李雪明 | Ball warp beaming machine |
| CN102644139A (en) * | 2012-05-18 | 2012-08-22 | 射阳县杰力纺织机械有限公司 | Drafting device for spandex warping machine |
| CN103132218B (en) * | 2013-03-21 | 2015-07-15 | 杭州创兴织造设备科技有限公司 | Yarn supply device capable of simulating warp beam |
| CN104249947A (en) * | 2014-08-29 | 2014-12-31 | 苏州巨康缝制机器人有限公司 | Strip loosening device |
| CN106435906B (en) * | 2016-10-27 | 2023-03-24 | 射阳县杰力纺织机械有限公司 | Warp knitting sectional copying warping machine |
| CN111088581A (en) * | 2020-01-04 | 2020-05-01 | 长兴万都纺织有限公司 | Yarn tensioning mechanism of water-jet loom |
| CN114967422A (en) * | 2022-04-22 | 2022-08-30 | 海门喜满庭纺织品有限公司 | Warping machine intelligent detection and control system based on computer-aided decision |
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| DE3817252A1 (en) * | 1988-05-20 | 1989-11-30 | Hollingsworth Gmbh | Method and apparatus for regulating the winding tension of a thread warp |
| CN2627023Y (en) * | 2003-06-11 | 2004-07-21 | 常州市第八纺织机械厂 | Tension control device for beaming machine |
| DE202005012287U1 (en) * | 2005-06-22 | 2005-11-03 | H.K.O. Isolier- Und Textiltechnik Gmbh | Warping assembly, to wind bands of warps on a warping cylinder drum, measures the warp band length for a control to set nominal wound lengths at least after the second band is wound |
| CN201024270Y (en) * | 2007-04-11 | 2008-02-20 | 胡卫红 | Spandex warping machine yarn-feeding roller and drawing roller drive device |
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| CN101643957A (en) * | 2009-09-01 | 2010-02-10 | 射阳县杰力纺织机械有限公司 | Glass fiber warping machine |
| CN202187163U (en) * | 2011-03-15 | 2012-04-11 | 射阳县杰力纺织机械有限公司 | Tension balancing devices of warp-knitting filament yarn warping machine |
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| JPS5053639A (en) * | 1973-09-18 | 1975-05-12 |
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| DE3817252A1 (en) * | 1988-05-20 | 1989-11-30 | Hollingsworth Gmbh | Method and apparatus for regulating the winding tension of a thread warp |
| CN2627023Y (en) * | 2003-06-11 | 2004-07-21 | 常州市第八纺织机械厂 | Tension control device for beaming machine |
| DE202005012287U1 (en) * | 2005-06-22 | 2005-11-03 | H.K.O. Isolier- Und Textiltechnik Gmbh | Warping assembly, to wind bands of warps on a warping cylinder drum, measures the warp band length for a control to set nominal wound lengths at least after the second band is wound |
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