CN101643957A - Glass fiber warping machine - Google Patents
Glass fiber warping machine Download PDFInfo
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- CN101643957A CN101643957A CN200910194933A CN200910194933A CN101643957A CN 101643957 A CN101643957 A CN 101643957A CN 200910194933 A CN200910194933 A CN 200910194933A CN 200910194933 A CN200910194933 A CN 200910194933A CN 101643957 A CN101643957 A CN 101643957A
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Abstract
The invention relates to a glass fiber warping machine. The glass fiber warping machine is characterized in that tension-controlling equipment is arranged on a rack between a reed and a thread guide roller; the equipment comprises a pressure roller, a towing rubber roller and a force-measuring roller, wherein, the pressure roller is arranged above the thread guide roller, and a tension sensor is arranged below the force-measuring roller; the equipment drives the towing rubber roller to rotate by taking a towing electric machine as towing power, enabling that the film yarn, after passing through the reed, winds from the top of the pressure roller to the bottom, gets through between the pressure roller and the towing rubber roller and winds into an 'S' shape, then the film yarn is led to thetop of the force-measuring roller and enters into a warp beam after passing through the thread guide roller; the winding electric machine is warp beam winding power, and the traction electric machineand winding electric machine work simultaneously. The invention is able to obviously improve the tensile force of the film yarn, detect the tensile force and ensure that the film yarn which is increased in tensile force keeps constant tensile force in the whole winding process. The fact proves that the film yarn wound by the glass fiber warping machine has fine weaving effect on the loom, thus deserving widespread popularization and application.
Description
Technical field:
The present invention relates to the warping machines in a kind of textile machine, especially a kind of glass fiber warping machine.
Background technology:
At present, the warping machines of prior art generally is to have only a winding motor, and yarn is directly drawn in through axle through a cord roller, generally is used on cotton and the blended yarn, and the yarn radical has only the hundreds of root.The equipment advantage is simple in structure, and cost is low.And glass fiber yarn is thick, and percentage elongation is very little again, and required radical reaches several thousand.Facts have proved,,, can't on loom, normally weave by the yarn that the prior art warping machines is reeled because tension force is little.
Summary of the invention
The object of the present invention is to provide a kind of above-mentioned shortcoming that overcomes, can significantly improve the sheet yarn tension, can detect tension force, and can make the sheet yarn in the coiling overall process, keep a kind of glass fiber warping machine of permanent tension force.
For achieving the above object, the technical solution adopted in the present invention is: this machine comprises atmospheric control and electrical apparatus control system, the frame that left and right wallboard constitutes, end face is furnished with reed seat and reed at left and right wallboard rear portion, and the two ends of beam of a loom fit over the middle below of frame; Winding motor drives power transmission shaft by belt wheel, wheel band, another belt wheel, decelerator and drives the beam of a loom running; On methods, rack on the beam of a loom, be furnished with cord roller, it is characterized in that: on the frame between reed seat and reed and the cord roller, be furnished with tenslator;
Described tenslator is made up of pressure roll, traction rubber roll, dynamometry roller; Pressure roll fit over the traction rubber roll above, pressure roll fits on the pressure roll mandrel rotationally by joining bearing in the endoporus of two ends, the two ends of pressure roll mandrel are separately fixed at the middle part of two stands, one end of two stands is assigned in respectively on the two stands seat rotationally, and the two stands seat is separately fixed on the left and right wallboard of frame; The other end of two stands is connected with the piston rod external part of cylinder respectively, and the cylinder block of two cylinders is separately fixed on the left and right wallboard of frame; The traction rubber roll is fixed on the cot mandrel, and two of cot mandrel is assigned in respectively in the rolling bearing units that are fixed on left and right wallboard inboard, is fixed with belt wheel on the cot mandrel of traction rubber roll left part; Be fixed with traction electric machine on left wallboard, be furnished with another belt wheel on the power output shaft of traction electric machine, belt wheel is connected with another belt wheel by the wheel band; The dynamometry roller is fixed on the dynamometry roller core shaft, the two ends of dynamometry roller core shaft are assigned in respectively in two rolling bearing units, two rolling bearing units are assigned in respectively on the base that is fixed on the left and right wallboard of frame inboard, tension pick-up is housed respectively below two rolling bearing units, and the base of tension pick-up fits over the left and right wallboard of frame inboard.
Described a kind of glass fiber warping machine is characterized in that: pressure roll is assigned in the reed seat of frame upper back and the place ahead of reed, and it is consistent that the circumference upper surface that the setting height(from bottom) of pressure roll makes pressure roll and reed are joined sheet yarn height; The dynamometry roller fits over the rear of cord roller, and dynamometry roller and cord roller are assigned in same level height.
The present invention's beneficial effect compared with prior art:
This function significantly improves the sheet yarn tension, can detect tension force, and makes the sheet yarn that is added hightension remain permanent tension force in the coiling overall process, and promptly tension force remains unanimity in winding process.Facts have proved that with the sheet yarn that this glass fiber warping machine is reeled, weave effect is good on loom, should promote the common use.
Description of drawings:
Fig. 1 is the front view of this machine;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the left view of Fig. 1.
Among the figure:
1. sheet yarn, 2. reed, 3. pressure roll, 4. traction rubber roll, 5. dynamometry roller, 6. cord roller, 7. decelerator, 8. beam of a loom is 9. taken turns band, 10. winding motor, 11. tension pick-up, 12. traction electric machines, 15. bases, 16. cylinder blocks, 17. cylinders, 18. support, 19. carrier bases, 20. rolling bearing units, 21. belt wheels, 22. belt wheel, 23. power transmission shafts, 24. belt wheels, 26. belt wheels, 27. wallboard, 28. bearings, 29. reed seats, 30. nuts.
The specific embodiment:
Describe the present invention in detail below in conjunction with accompanying drawing:
As Figure 1-3, this machine constitutes frame by left and right wallboard 27, is furnished with reed seat 29 and reed 2 at frame rear portion end face, and the two ends of beam of a loom 8 fit over the middle below of frame; Winding motor 10 fits on the right wallboard 27, the power output shaft of winding motor 10, by belt wheel 22, wheel be with 9, belt wheel 21, decelerator 7 drive power transmission shafts 23 and drive beams of a loom 8 runnings, beam of a loom 8 left end power transmission shafts 23 are installed on two rolling bearing units 20 on the left wallboard 27; On methods, rack on the beam of a loom 8, is furnished with cord roller 6, cord roller 6 plays the guide effect to yarn, cord roller 6 fits on the cord roller mandrel rotationally by joining bearing 28 in the endoporus of two ends, and cord roller mandrel two ends are fixed on the left and right wallboard 27 by nut 30.
On the frame between reed seat 29 and reed 2 and the cord roller 6, is furnished with tenslator; Described tenslator is made up of pressure roll 3, traction rubber roll 4, dynamometry roller 5; Pressure roll 3 is assigned in the place ahead of the reed seat 29 and the reed 2 of frame upper back, and the setting height(from bottom) of pressure roll 3 makes the circumference upper surface of pressure roll 3 highly consistent with sheet yarn 1 that reed 2 is joined; Dynamometry roller 5 fits over the rear of cord roller 6, and dynamometry roller 5 is assigned in same level height with cord roller 6.Pressure roll 3 fit over the traction rubber roll 4 above, pressure roll 3 fits on the pressure roll mandrel rotationally by joining bearing 28 in the endoporus of two ends, the two ends of pressure roll mandrel are separately fixed at the middle part of two stands 18, one end of two stands 18 is assigned in respectively on the two stands seat 19 rotationally, and two stands seat 19 is separately fixed on the left and right wallboard 27 of frame; The other end of two stands 18 is connected with the piston rod external part of cylinder 17 respectively, and the cylinder block 16 of two cylinders 17 is separately fixed on the left and right wallboard 27 of frame; Traction rubber roll 4 is fixed on the cot mandrel, and two of cot mandrel is assigned in respectively in the rolling bearing units 20 that are fixed on left and right wallboard 27 inboards, is fixed with belt wheel 26 on the cot mandrel of traction rubber roll 4 left parts; Be fixed with traction electric machine 12 on left wallboard 27, be furnished with belt wheel 24 on the power output shaft of traction electric machine 12, belt wheel 24 is with 9 to be connected with belt wheel 26 by wheel, drives cot mandrel and drives 4 runnings of traction rubber roll; Dynamometry roller 5 is fixed on the dynamometry roller core shaft, the two ends of dynamometry roller core shaft are assigned in respectively in two rolling bearing units 20, two rolling bearing units 20 are assigned in respectively on the base 15 that is fixed on the left and right wallboard of frame 27 inboards, below two rolling bearing units 20 tension pick-up 11 is housed respectively, the base 15 of tension pick-up 11 fits over the left and right wallboard of frame 27 inboards.
Described tenslator, can between reed 2 and cord roller 6, be equipped with polymorphic haulage gear, by traction electric machine 12 is power, drive polymorphic each haulage gear, strengthen the control device of glass tension force, and traction electric machine 12 is worked simultaneously with winding motor 10, all in this patent scope of disclosure.
The course of work and operation principle
After the glass yarn is drawn from bobbin cradle, form sheet yarn 1 and enter warping machines.Sheet yarn 1 around downwards, passes through between pressure roll 3 and traction rubber roll 4 above pressure roll 3 through behind the reed 2, is wound in serpentine, guides into above the dynamometry roller 5 again, enters beam of a loom 8 behind cord roller 6 downwards.
During driving, traction electric machine 12 and winding motor 10 start simultaneously.Traction electric machine 12 is with 9 transmission traction rubber rolls 4 to rotate by belt wheel 24, belt wheel 26 and wheel, and pressure roll 3 is pressed on sheet yarn 1 on the traction rubber roll 4, has increased the cornerite of sheet yarn 1, makes it non-slip, sheet yarn 1 is drawn from bobbin cradle come and send.Winding motor 10 by belt wheel 21, belt wheel 22, wheel be with 9, reductor 7 drives power transmission shafts 23 and drives beams of a loom 8 and rotate, and sheet yarn 1 is involved in beam of a loom 8.
When beginning debugging and join into sheet yarn 1, can cylinder 17 be lifted pressure roll 3 by support 18 by gauge tap.Before the commissioning test, by gauge tap pressure roll 3 is fallen again.Regulate the air pressure of cylinder 17 in the atmospheric control, the suppression power that can change between pressure roll 3 and the traction rubber roll 4 changes frictional force; Owing to below the rolling bearing units 20 of being joined tension pick-up 11 being housed at dynamometry roller core shaft two ends, therefore, in startup procedure, when sheet yarn 1 moves on dynamometry roller 5, tension pick-up 11 just can detect the tension force of slice yarn 1, and will survey the electric control system that tension signal flows to this machine, recently control tension force by what electrical apparatus control system was controlled linear velocity that the linear velocity of traction electric machine 12 drawing-offs and winding motor 10 reel, make beam of a loom 8 install to the large package yarn tension and be consistent from rouleau.Electrical apparatus control system described here and atmospheric control are automatic control systems commonly used at present, are not described in detail in this.
Claims (2)
1, a kind of glass fiber warping machine, comprise atmospheric control and electrical apparatus control system, the frame that left and right wallboard (27) constitutes, end face is furnished with reed seat (29) and reed (2) at left and right wallboard (27) rear portion, and the two ends of beam of a loom (8) fit over the middle below of frame; Winding motor (10) drives power transmission shaft (23) and drives beam of a loom (8) running by belt wheel (22), wheel band (9), belt wheel (21), decelerator (7); On the last methods, rack of beam of a loom (8), be furnished with cord roller (6), it is characterized in that: on the frame between reed seat (29) and reed (2) and the cord roller (6), be furnished with tenslator;
Described tenslator is made up of pressure roll (3), traction rubber roll (4), dynamometry roller (5); Pressure roll (3) fit over the traction rubber roll (4) above, pressure roll (3) fits on the pressure roll mandrel rotationally by joining bearing (28) in the endoporus of two ends, the two ends of pressure roll mandrel are separately fixed at the middle part of two stands (18), one end of two stands (18) is assigned in respectively on the two stands seat (19) rotationally, and two stands seat (19) is separately fixed on the left and right wallboard of frame (27); The other end of two stands (18) is connected with the piston rod external part of cylinder (17) respectively, and the cylinder block (16) of two cylinders (17) is separately fixed on the left and right wallboard of frame (27); Traction rubber roll (4) is fixed on the cot mandrel, and two of cot mandrel is assigned in respectively and is fixed in the inboard rolling bearing units (20) of left and right wallboard (27), is fixed with belt wheel (26) on the cot mandrel of traction rubber roll (4) left part; Be fixed with traction electric machine (12) on left wallboard (27), be furnished with belt wheel (24) on the power output shaft of traction electric machine (12), belt wheel (24) is connected with belt wheel (26) by wheel band (9); Dynamometry roller (5) is fixed on the dynamometry roller core shaft, the two ends of dynamometry roller core shaft are assigned in respectively in two rolling bearing units (20), two rolling bearing units (20) are assigned in respectively and are fixed on the inboard base (15) of the left and right wallboard of frame (27), in two rolling bearing units (20) below tension pick-up (11) is housed respectively, the base (15) of tension pick-up (11) fits over the left and right wallboard of frame (27) inboard.
2, a kind of glass fiber warping machine according to claim 1, it is characterized in that: pressure roll (3) is assigned in the place ahead of the reed seat (29) and the reed (2) of frame upper back, and it is highly consistent that the circumference upper surface that the setting height(from bottom) of pressure roll (3) makes pressure roll (3) and reed (2) are joined sheet yarn 1; Dynamometry roller (5) fits over the rear of cord roller (6), and dynamometry roller (5) is assigned in same level height with cord roller (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101949338A CN101643957B (en) | 2009-09-01 | 2009-09-01 | Glass fiber warping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101949338A CN101643957B (en) | 2009-09-01 | 2009-09-01 | Glass fiber warping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101643957A true CN101643957A (en) | 2010-02-10 |
| CN101643957B CN101643957B (en) | 2011-03-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101949338A Expired - Fee Related CN101643957B (en) | 2009-09-01 | 2009-09-01 | Glass fiber warping machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN101643957B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102121152A (en) * | 2011-03-15 | 2011-07-13 | 射阳县杰力纺织机械有限公司 | Tension balancing device of warp knitting filament warping machine |
| CN102644139A (en) * | 2012-05-18 | 2012-08-22 | 射阳县杰力纺织机械有限公司 | Drafting device for spandex warping machine |
| CN102660821A (en) * | 2012-05-21 | 2012-09-12 | 吴江精美峰实业有限公司 | Mother yarn fiber splitting warping all-in-one machine |
| CN105926105A (en) * | 2016-05-26 | 2016-09-07 | 张家港市奥斯曼化纤有限公司 | Yarn winding and warping system |
| CN108708028A (en) * | 2018-04-22 | 2018-10-26 | 通城县同力玻纤有限公司 | A kind of production method of glass fibre primary high speed warping |
| CN109132717A (en) * | 2018-09-18 | 2019-01-04 | 四川省玻纤集团有限公司 | A kind of tension bracket and wide cut and through technique |
| CN109573731A (en) * | 2018-12-29 | 2019-04-05 | 山东岱银纺织服装研究院有限公司 | Indigo dyed yarn divides warp system section of thick bamboo joint production equipment |
| CN111607871A (en) * | 2020-06-08 | 2020-09-01 | 金元萍 | Yarn guide roller constant-speed adjusting device of glass fiber warping machine |
| CN114990754A (en) * | 2022-07-15 | 2022-09-02 | 河南光远新材料股份有限公司 | Method for two-axis doubling of electronic grade glass fiber yarn doubling machine and application thereof |
| CN115538000A (en) * | 2022-09-08 | 2022-12-30 | 常州市新高绝缘材料有限公司 | Fine warping device of paperless glass |
-
2009
- 2009-09-01 CN CN2009101949338A patent/CN101643957B/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102121152A (en) * | 2011-03-15 | 2011-07-13 | 射阳县杰力纺织机械有限公司 | Tension balancing device of warp knitting filament warping machine |
| CN102121152B (en) * | 2011-03-15 | 2015-11-25 | 射阳县杰力纺织机械有限公司 | Through compiling long filament warping machines tension balance device |
| CN102644139A (en) * | 2012-05-18 | 2012-08-22 | 射阳县杰力纺织机械有限公司 | Drafting device for spandex warping machine |
| CN102660821A (en) * | 2012-05-21 | 2012-09-12 | 吴江精美峰实业有限公司 | Mother yarn fiber splitting warping all-in-one machine |
| CN102660821B (en) * | 2012-05-21 | 2014-04-16 | 吴江精美峰实业有限公司 | Mother yarn fiber splitting and warping all-in-one machine |
| CN105926105A (en) * | 2016-05-26 | 2016-09-07 | 张家港市奥斯曼化纤有限公司 | Yarn winding and warping system |
| CN108708028A (en) * | 2018-04-22 | 2018-10-26 | 通城县同力玻纤有限公司 | A kind of production method of glass fibre primary high speed warping |
| CN108708028B (en) * | 2018-04-22 | 2024-04-09 | 通城县同力玻纤有限公司 | Production method for glass fiber disposable high-speed warping |
| CN109132717A (en) * | 2018-09-18 | 2019-01-04 | 四川省玻纤集团有限公司 | A kind of tension bracket and wide cut and through technique |
| CN109573731A (en) * | 2018-12-29 | 2019-04-05 | 山东岱银纺织服装研究院有限公司 | Indigo dyed yarn divides warp system section of thick bamboo joint production equipment |
| CN109573731B (en) * | 2018-12-29 | 2024-03-19 | 山东岱银纺织服装研究院有限公司 | Indigo dyeing yarn divides warp system section of thick bamboo joint production equipment |
| CN111607871A (en) * | 2020-06-08 | 2020-09-01 | 金元萍 | Yarn guide roller constant-speed adjusting device of glass fiber warping machine |
| CN114990754A (en) * | 2022-07-15 | 2022-09-02 | 河南光远新材料股份有限公司 | Method for two-axis doubling of electronic grade glass fiber yarn doubling machine and application thereof |
| CN115538000A (en) * | 2022-09-08 | 2022-12-30 | 常州市新高绝缘材料有限公司 | Fine warping device of paperless glass |
| CN115538000B (en) * | 2022-09-08 | 2023-10-10 | 常州市新高绝缘材料有限公司 | Paperless glass fiber warping device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101643957B (en) | 2011-03-16 |
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Granted publication date: 20110316 Termination date: 20150901 |
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