CN109573731B - Indigo dyeing yarn divides warp system section of thick bamboo joint production equipment - Google Patents

Indigo dyeing yarn divides warp system section of thick bamboo joint production equipment Download PDF

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Publication number
CN109573731B
CN109573731B CN201811633841.0A CN201811633841A CN109573731B CN 109573731 B CN109573731 B CN 109573731B CN 201811633841 A CN201811633841 A CN 201811633841A CN 109573731 B CN109573731 B CN 109573731B
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China
Prior art keywords
yarn
warp
roller
dividing
winding
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CN201811633841.0A
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CN109573731A (en
Inventor
赵焕臣
谢松才
刘涛
刘玉刚
亓焕军
闫明
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Shandong D&y Textile And Garment Research Institute Co ltd
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Shandong D&y Textile And Garment Research Institute Co ltd
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Publication of CN109573731A publication Critical patent/CN109573731A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/40Applications of tension indicators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention relates to the technical field of textile equipment, in particular to indigo dyeing yarn warp-dividing and drum-making combined production equipment. The indigo dyeing yarn divides a section of thick bamboo joint production equipment, including dividing the warp machine, divide the locomotive of warp machine to be equipped with warp beam variable frequency motor, its characterized in that: the device comprises a warp dividing machine, a warp dividing reed dent, a pneumatic pressurizing dragging roller, a tension sensing detection device, a yarn guiding rack, an infrared yarn breaking automatic stop and a warp dividing yarn storage rack, wherein a groove drum winding mechanism is arranged on two sides of the tail of the warp dividing machine; the grooved drum winding mechanism consists of a winding frame, a grooved drum, a belt wheel, a belt, a servo motor and a yarn steering mechanism, wherein the grooved drum and the yarn steering mechanism are arranged on the winding frame, the belt wheel is arranged at one end of the winding frame, and the belt wheel is driven by the servo motor through the belt. The beneficial effects of the invention are as follows: can be produced by independent production and independent cylinder production, or can be produced by independent cylinder production in combination.

Description

Indigo dyeing yarn divides warp system section of thick bamboo joint production equipment
Field of the art
The invention relates to the technical field of textile equipment, in particular to indigo dyeing yarn warp-dividing and drum-making combined production equipment.
(II) background art
The dyeing of the jeans wear uses indigo or environment-friendly sulfur dye, and the yarns have special ring dyeing color of white cores through continuous vat dip dyeing and air-exposing oxidation reaction on special dyeing equipment, and the jeans wear is endowed with unique natural beauty capable of being sculptured through various physical or chemical water washing, so that fashion trend is guided, and the jeans wear is popular among consumers. Because of the special nature of indigo dyeing, it is necessary to use such special dyeing equipment for this purpose through continuous pad dyeing and oxidation.
The indigo dyed yarn is currently limited to be used as warp yarn design, and in recent years, jean dyed yarn is used for making knitted fabrics after being made into cans, but the production of indigo dyed cans is insufficient at present:
1. the existing production form of indigo dyeing cone yarn has the problems of multiple processes and complicated production, and the production process is as follows: ball warp, beam dyeing, beam dividing, rewinding, and production efficiency reduction caused by planned connection among the procedures of each process, and cost and labor intensity increase caused by transportation of semi-finished products among the procedures; therefore, the existing production mode of the cable dyed yarn has the problems of low production efficiency, more labor, high cost and the like.
2. The current indigo cylinder making machine has the upper limit of 120m/min of speed and limited production capacity due to the design.
3. The existing indigo yarn is applied to the jeans, is not suitable for weaving, if the jeans manufacturer produces indigo dyeing yarn, the whole set of yarn making machine equipment is required to be invested separately, the factory is required to be occupied additionally, and the popularization and application of the jeans are limited.
Therefore, the two-purpose equipment of the warp dividing and drum making machine is developed, the space of a factory building is not additionally occupied, the processing flow can be shortened, the production efficiency is improved, the production cost is reduced, the vehicle speed can be improved through technical innovation, the tension can be flexibly adjusted to meet the requirements of various yarn production, and the two-purpose equipment has important market prospect and significance.
(III) summary of the invention
The invention provides the indigo dyeing yarn warp-dividing and drum-making combined production equipment which can be used independently for warp-dividing and drum-making and can be used for warp-dividing and drum-making combined production.
The invention is realized by the following technical scheme:
the indigo dyed yarn divides a section of thick bamboo joint production equipment, including dividing the warp machine, divide the locomotive of warp machine to be equipped with warp beam variable frequency motor, its characterized in that: the device comprises a warp dividing machine, a warp dividing reed dent, a pneumatic pressurizing drawing roller, a tension sensing detection device, a yarn guide frame, an infrared broken yarn automatic stop and a warp dividing yarn storage frame, wherein a groove drum winding mechanism is arranged on two sides of the tail of the warp dividing machine; the grooved drum winding mechanism consists of a winding frame, a grooved drum, a belt wheel, a belt, a servo motor and a yarn steering mechanism, wherein the grooved drum and the yarn steering mechanism are arranged on the winding frame, the belt wheel is arranged at one end of the winding frame, and the belt wheel is driven by the servo motor through the belt.
The pneumatic pressurizing towing roller comprises a towing rubber roller and a towing steel roller, the towing rubber roller is positioned above the towing steel roller, the towing rubber roller and the towing steel roller are pressurized by a pressurizing cylinder, and power is provided by a variable frequency motor.
The tension sensing detection device comprises a detection frame, a slide block guide rail on one side of the detection frame, a rotating guide roller above the detection frame, a floating guide roller behind the rotating guide roller, tension sensors on two sides above the rotating guide roller and an air cylinder connected with the floating guide rail.
And a photoelectric encoder is arranged on the length counting rod.
The warp dividing machine is provided with a PLC program operation screen which is connected with the servo motor, the photoelectric encoder, the variable frequency motor and the tension sensor.
The tail of the warp separator is provided with a tension damping device.
The beneficial effects of the invention are as follows: the beam dyeing machine is utilized to match the warp dividing machine, the warp dividing machine and the drum-making combined production equipment are modified, the warp dividing production and the drum-making combined production can be independently carried out, the warp dividing machine and the drum-making combined production can be carried out, the design is novel and unique, the investment cost of the equipment is low, the factory building is not increased by additional investment design, the flow is short, the labor is less, the cost is low, the yield is high, and good social and economic benefits are realized.
(IV) description of the drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a tension sensor detection apparatus according to the present invention;
FIG. 3 is a schematic diagram of the structure of the split locomotive head and the pneumatic pressurizing drag roller in the present invention;
FIG. 4 is a schematic structural view of a winding mechanism for a grooved drum stand according to the present invention;
FIG. 5 is a schematic diagram of a PLC program control framework in the invention;
in the figure, a warp dividing machine 1, a warp beam 2, a length counting rod 3, a yarn dividing reed tooth 4, a pneumatic pressurizing drawing roller 5, a tension sensing detection device 6, a yarn guiding frame 7, an infrared yarn breaking automatic stop 8, a slot drum winding mechanism 9, a warp dividing yarn storage frame 10, a tension damping device 11, a tension sensor 12, a floating guide roller 13, a cylinder 14, a slider guide rail 15, a drawing rubber roller 16, a drawing steel roller 17, a pressurizing cylinder 18, a variable frequency motor 19, a PLC program operation screen 20, a photoelectric encoder 21, a servo motor 22, a belt 23, a belt pulley 24, a slot drum 25, a yarn steering mechanism 26, a rotating guide roller 27, a detection frame 28 and a winding frame 29.
(fifth) detailed description of the invention
The drawings illustrate one embodiment of the invention. The embodiment comprises a warp separator 1, wherein a warp beam 2 variable frequency motor 19 is arranged on the head of the warp separator 1, a grooved drum winding mechanism 9 is arranged on two sides of the tail of the warp separator 1, a length counting rod 3, a yarn separating reed tooth 4 and a pneumatic pressurizing drag roller 5 are sequentially arranged on the head of the warp separator 1 backwards, a tension sensing detection device 6 is arranged behind the pneumatic pressurizing drag roller 5, and a yarn guiding rack 7, an infrared yarn breakage automatic stop 8 and a warp separating yarn storage rack 10 are sequentially arranged behind the tension sensing detection device 6; the grooved drum winding mechanism 9 consists of a winding frame 29, a grooved drum 25, a belt pulley 24, a belt 23, a servo motor 22 and a yarn steering mechanism 26, wherein the grooved drum 25 and the yarn steering mechanism 26 are arranged on the winding frame 29, the belt pulley 24 is arranged at one end of the winding frame 29, and the belt pulley 24 is driven by the servo motor 22 through the belt 23; the pneumatic pressurizing towing roller 5 comprises a towing rubber roller 16 and a towing steel roller 17, the towing rubber roller 16 is positioned above the towing steel roller 17, the towing rubber roller 16 and the towing steel roller 17 are pressurized by a pressurizing cylinder 18, and power is provided by a variable frequency motor 19; the tension sensing detection device 6 comprises a detection frame 28, a sliding block guide rail 15 at one side of the detection frame 28, a rotating guide roller 27 above the detection frame 28, a floating guide roller 13 behind the rotating guide roller 27, tension sensors 12 at two sides above the rotating guide roller 27, and an air cylinder 14 connected with the floating guide rail 13; the length counting rod 3 is provided with a photoelectric encoder 21; the warp separator 1 is provided with a PLC program operation screen 20, and the PLC program operation screen 20 is connected with a servo motor 22, a photoelectric encoder 21, a variable frequency motor 19 and a tension sensor 12; the tail of the warp separator 1 is provided with a tension damping device 11.
When the yarn dividing and making tube is produced in a combined way, the yarn is evenly divided into sheets from the yarn dent 4 according to a yarn dividing route, then enters the pneumatic pressurizing drawing roller 5 after reversely running through the length counting roller 3, and finally enters the groove tube winding mechanism 9 through the yarn guiding frame 7 in a layered way after passing through the tension sensing detection device 6. The photoelectric encoder 21 on the length counting rod 3 transmits the output signal to the PLC program for controlling the speed of the main machine yarn, the tension signal change value of the tension sensor 12 is transmitted to the PLC program, the rotating speed of the servo motor 22 is regulated through the PLC program operation screen 20, the synchronization of the tension and the speed of the split warp and the winding of the winding drum is kept, the reverse transmission design of the length counting roller 3 to the yarn is realized, the yarn enters the winding frame 29, and the split warp and the winding drum combined production is completed.
The design of the device does not affect the warp dividing function of the original warp dividing machine 1, the servo motor 22 of the grooved drum winding mechanism 9 is closed during the independent warp dividing production, and the yarns are directly wound into shafts through the yarn dividing reed teeth 4 and the length counting roller 3, so that the independent warp dividing production is realized.
When the single bobbin is manufactured, the divided warp beam 2 is used, yarns are led out from the warp beam 2, pass through the length metering roller 3 and the yarn dividing reed dent 4, enter the yarn guiding frame 7, enter the bobbin winding mechanism 9 in a layered manner, and are controlled by a PLC program, so that the constant and speed synchronization of the yarn unwinding of the yarn dividing warp beam and the winding tension of the bobbin is kept, and the single bobbin manufacturing is realized.
The warp dividing machine 1 head consists of a warp beam 2, a yarn dividing dent 4, a length counting roller 3, a warp shaft oil brake device and a variable frequency motor 19 transmission device. The warp beam 2 is provided with an upper shaft device, under the action of the pressurization of the air cylinder, the upper shaft of the warp beam 2 is realized through the actions of a carrier roller towing shaft, two side pan heads and the like and is clamped by two side chucks, the forward and reverse unwinding of the warp beam 2 is realized through a variable frequency motor 19 transmission device, and the process linear speed is set in a PLC program. The winding and unwinding speeds of the warp beam 2 are detected by a photoelectric encoder 21 on a length counting roller 3 after passing through reed teeth 4 and output to a PLC program, and the motor is controlled to accelerate and decelerate by the PLC program, so that the stability of the winding and unwinding speeds of the warp beam 2 is ensured; the dyed yarn bundle is led out of a tension damping device 11 at the tail of the warp car by a doffing drum, enters a warp beam 2 for winding after entering a warp dividing yarn storing rack 10 into a yarn dividing reed tooth 4 and a length counting roller 3, and can realize the production of independent warp dividing. The warp beam 2 after yarn separation leads the yarn out to pass through the length metering roller 3 and the yarn separation dent 4, and enters the tension sensing detection device 6, the yarn guiding rack 7, the infrared broken yarn automatic stop 8 and the grooved drum winding mechanism 9, so that the production of independently making the grooved drum can be realized.
The pneumatic pressurizing and dragging roller 5 is arranged for realizing the joint production of the split warp making cylinders, the installation position is at the rear side of the split reed dent 4 of the headstock of the split warp machine 1, the horizontal position is lower than the split reed dent 4 and the length counting roller 3, the pneumatic pressurizing and dragging roller 5 and the lower side of the length counting roller 3 can realize yarn communication through host transformation, the pneumatic pressurizing and dragging roller 5 consists of a dragging rubber roller 16 and a dragging steel roller 17, the pressurizing cylinders 18 at two sides apply pressure, and the pressurizing two dragging rubber rollers 16 and the dragging steel roller 17 drive yarns to run when rotating; yarn bundles are led out from the doffing cylinder and pass through the tail tension damping device 11, enter the yarn dividing reed dent 4 and the length metering roller 3 through the yarn dividing storage rack 10 and the yarn supporting rod, and then enter the pneumatic pressurizing drag roller 5 through 180-degree steering of the lower side of the length metering roller 3. The pneumatic pressurizing drawing roller 5 is still driven by a variable frequency motor 19 at the head of the separator 1. When the driving is selected, the transmission of the warp beam 2 is selected to be closed, the pneumatic pressurizing towing roller 5 is selected to rotate in the PLC program operation screen 20, the pneumatic pressurizing towing roller 5 is driven by the fixed-frequency rotation of the motor according to the process linear speed, the yarn drives the length measuring roller 3, and the output photoelectric signal of the photoelectric encoder 21 enters the PLC program to output the actual speed and the production meter length.
The yarn sheet is led out from the pneumatic pressurizing drag roller 5 and then reversely enters the tension sensing detection device 6, the yarn guiding rack 7, the infrared broken yarn automatic stop 8 and the grooved drum winding mechanism 9. The tension process value of the tension sensor 12 is set according to the characteristics of the yarn, the tension sensor 12 detects tension change during operation and feeds back a signal to a PLC program, and the PLC program controls the servo motor 22 of the grooved drum winding mechanism 9 to accelerate or decelerate according to the signal change, so that the stability of the yarn tension is ensured, and the acceleration from 120m/min to 200m/min can be realized. The tension sensor detection device 6 is provided with a floating guide roller 13 which floats up and down, and is provided with an air cylinder 14 and a slide block guide rail 15, part of the weight of the floating guide roller 13 and part of the weight of the slide block guide rail 15 are balanced by the air cylinder 14, the up and down floating is realized through the slide block and the guide rail, yarn sheets are kept to be tensioned through the guide roller which floats up and down when loose yarns exist, loose yarns, stranded wires and string holes are avoided, and the whole stability of the yarn sheets is kept.
The indigo dyeing yarn split-warp-making tube joint production equipment provided by the invention utilizes the beam-shaped dyeing machine matched split-warp machine, and through adding devices and electrical appliance program designs, the modified component split-warp-making tube joint production equipment can be used for independent split-warp-making production and independent drum-making production, and also can be used for split-warp-making tube joint production, so that the device has the advantages of novel and unique design, low equipment investment cost, no additional investment in design factory building, short flow, less labor, low cost and high yield, and has good social and economic benefits.

Claims (2)

1. The indigo dyeing yarn divides a section of thick bamboo joint production equipment, including dividing warp machine (1), the locomotive of dividing warp machine (1) is equipped with warp beam (2) and inverter motor (19), its characterized in that: the device is characterized in that grooved drum winding mechanisms (9) are arranged on two sides of the tail of the warp separator (1), a length counting roller (3), a yarn dividing reed tooth (4) and a pneumatic pressurizing drag roller (5) are sequentially arranged on the head of the warp separator (1) backwards, a tension sensing detection device (6) is arranged behind the pneumatic pressurizing drag roller (5), and a yarn guiding rack (7), an infrared yarn breaking automatic stop (8) and a warp dividing yarn storage rack (10) are sequentially arranged behind the tension sensing detection device (6); the grooved drum winding mechanism (9) consists of a winding frame (29), a grooved drum (25), a belt wheel (24), a belt (23), a servo motor (22) and a yarn steering mechanism (26), wherein the grooved drum (25) and the yarn steering mechanism (26) are arranged on the winding frame (29), the belt wheel (24) is arranged at one end of the winding frame (29), and the belt wheel (24) is driven by the servo motor (22) through the belt (23); the tension sensing detection device (6) comprises a detection frame (28), a sliding block guide rail (15) at one side of the detection frame (28), a rotating guide roller (27) above the detection frame (28), a floating guide roller (13) behind the rotating guide roller (27), tension sensors (12) at two sides above the rotating guide roller (27), a cylinder (14) connected with the floating guide roller (13), a photoelectric encoder (21) arranged on the length counting roller (3), a PLC program operation screen (20) arranged on the warp separator (1), and a servo motor (22), the photoelectric encoder (21), a variable frequency motor (19) and the tension sensor (12) connected with each other; the tail of the warp separator (1) is provided with a tension damping device (11); when the yarn dividing and making tube is produced in a combined way, the yarn is evenly divided into sheets from the yarn dent (4) according to a yarn dividing route, then enters the pneumatic pressurizing drawing roller (5) after reversely running through the length counting roller (3), and enters the groove tube winding mechanism (9) in a layered way through the yarn guiding frame (7) after passing through the tension sensing detection device (6); the photoelectric encoder (21) on the length counting rod (3) transmits an output signal to the PLC program for controlling the speed of the yarn of the host machine, the tension signal change value of the tension sensor (12) is transmitted to the PLC program, the rotating speed of the servo motor (22) is regulated through the PLC program operation screen (20), the synchronization of the tension and the speed of the winding of the split warp and the winding drum is kept, the reverse transmission design of the yarn by the length counting rod (3) is realized, the yarn enters the winding frame (29), and the split warp and winding drum combined production is completed; the servo motor (22) of the grooved drum winding mechanism (9) is closed during independent warp dividing production, dyed yarn bundles are led out of the tension damping device (11) at the tail of a warp loom by a doffing drum, enter the warp beam (2) for winding after entering the warp dividing reed dent (4) and the length counting roller (3) through the warp dividing yarn storage rack (10), and realize the independent warp dividing production; when the single bobbin is manufactured, the divided warp beam (2) is used, yarns are led out from the warp beam (2) to pass through the length metering roller (3) and the yarn dividing reed dent (4), enter the yarn guiding frame (7) and enter the bobbin winding mechanism (9) in a layered manner, and the single bobbin manufacturing is realized.
2. The indigo dyed yarn split-yarn-making-drum joint production device according to claim 1, characterized in that: the pneumatic pressurizing towing roller (5) comprises a towing rubber roller (16) and a towing steel roller (17), the towing rubber roller (16) is located above the towing steel roller (17), the towing rubber roller (16) and the towing steel roller (17) are pressurized by a pressurizing cylinder (18), and power is provided by a variable frequency motor (19).
CN201811633841.0A 2018-12-29 2018-12-29 Indigo dyeing yarn divides warp system section of thick bamboo joint production equipment Active CN109573731B (en)

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CN109573731B true CN109573731B (en) 2024-03-19

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0761711A (en) * 1993-08-23 1995-03-07 Kobe Steel Ltd Optical fiber winder
CN2615106Y (en) * 2003-03-27 2004-05-12 祁江汀 Indigo-blue warp bobbin producing machine
CN101643957A (en) * 2009-09-01 2010-02-10 射阳县杰力纺织机械有限公司 Glass fiber warping machine
CN204433972U (en) * 2015-02-13 2015-07-01 王至昶 A kind of tension sensor device and put creel tension control system
CN104986609A (en) * 2015-07-14 2015-10-21 重庆谢氏胶粘制品有限公司 Automatic tape winding machine
CN205419310U (en) * 2015-12-08 2016-08-03 浙江东润科技有限公司 Draft machine wire winding automatic controls
CN209635626U (en) * 2018-12-29 2019-11-15 山东岱银纺织服装研究院有限公司 A kind of indigo dyeing yarn lease making cylinder Joint Production equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0761711A (en) * 1993-08-23 1995-03-07 Kobe Steel Ltd Optical fiber winder
CN2615106Y (en) * 2003-03-27 2004-05-12 祁江汀 Indigo-blue warp bobbin producing machine
CN101643957A (en) * 2009-09-01 2010-02-10 射阳县杰力纺织机械有限公司 Glass fiber warping machine
CN204433972U (en) * 2015-02-13 2015-07-01 王至昶 A kind of tension sensor device and put creel tension control system
CN104986609A (en) * 2015-07-14 2015-10-21 重庆谢氏胶粘制品有限公司 Automatic tape winding machine
CN205419310U (en) * 2015-12-08 2016-08-03 浙江东润科技有限公司 Draft machine wire winding automatic controls
CN209635626U (en) * 2018-12-29 2019-11-15 山东岱银纺织服装研究院有限公司 A kind of indigo dyeing yarn lease making cylinder Joint Production equipment

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