CN2615106Y

CN2615106Y - Indigo-blue warp bobbin producing machine

Info

Publication number: CN2615106Y
Application number: CN 03242570
Authority: CN
Inventors: 祁江汀
Original assignee: Individual
Current assignee: Individual
Priority date: 2003-03-27
Filing date: 2003-03-27
Publication date: 2004-05-12
Anticipated expiration: 2013-03-27

Abstract

The utility model belongs to a realm of textile, in particular to a bipseudoindoxyl chaine core-building machine which can coil bipseudoindoxyl chaine into separate cheeses for weaving. The bipseudoindoxyl chaine above has been coiled on yarn beams. The bipseudoindoxyl chaine which is coiled on yarn beams can be sent into a cylinder winding mechanism by a welding wire feeding device which is controlled by a computer. The welding wire feeding device and the cylinder winding mechanism can move together and slot synchronously to keep seeding and tension, speed and length of coiling synchronously, achieving to produce cheeses. The utility model has advantages that the problem of producing cheeses of bipseudoindoxyl chaine can be solved by using of the bipseudoindoxyl chaine core-building machine. The utility model can achieve novel and particular design, reasonable structure, low cost, little amount of labor used, high production, and well social benefit and economic benefit.

Description

Indigo warp thread tube-making machine

Technical field

The utility model belongs to field of textiles, especially relates to a kind of indigo warp thread that will be wound on axle, and collective is wound into the indigo warp thread tube-making machine for the single cheese of the usefulness of weaving.

Background technology

The indigo physicochemical property is more special, has difficult quality, such characteristics easy to wear, people weave the indigo cheese that denim is used in order to produce at present, there are some to attempt adopting behind the artificial single frame dyeing yarn rewinding or adopted one minute ten with the good warp thread of dyeing, ten minutes hundred, divided again in one minute, and then the method for rewinding is produced, the shortcoming that these methods all exist is that technological process is long, the cheese package of making is little, quantity is few, aberration is big, yield poorly, recruitment is many, the cost height, can not form suitability for industrialized production, do not satisfy the demand of cowboy's industry cheese.

Because the indigo yarn that is wound on axle is produced than being easier to, measure also big, but to be hundreds of, thousands of ground in blocks for it around together, it to be unwound into single cheese, unwinding simultaneously and coiling, in system tube process, because bobbin is more around big more, the diameter of unwinding and coiling, speed and tension force moment are all changing, if it is inharmonious good, will cause overtension and break end, too small and the waste yarn phenomenon, be difficult to realize that continuous reeling becomes cheese, and also can influence the formation and the density of cheese.

Summary of the invention

In order to overcome the deficiencies in the prior art, the utility model provides a kind of indigo warp thread tube-making machine to solve the problem of indigo yarn system tube.

The technical solution adopted for the present invention to solve the technical problems is: a kind of indigo warp thread tube-making machine, has the Yarn-feeding mechanism that will the sheet yarn on axle to send, be provided with the branch yarn feeding device that the sheet yarn that Yarn-feeding mechanism can be brought is divided into single thread behind the Yarn-feeding mechanism, being provided with compensation behind the branch yarn feeding device send the tension force of yarn and yarn in yarn and can make it reach consistent tension compensating storage yarn automatic stop arrangement, connect the nothing that can the make the single thread commutation rotary commutation tensioner that rubs behind the tension compensating storage yarn automatic stop arrangement, be not provided with the bobbin winding mechanism that single thread is wound into cheese after having the rotary commutation tensioner of friction, also have the control part of the winding speed that send yarn speed and bobbin winding mechanism that can control Yarn-feeding mechanism.

With the indigo yarn that is wound on through axle, by the delivering mechanism that computer is controlled, give the bobbin winding mechanism with yarn, the two realizes interlock, follows the tracks of tension force, speed and length synchronous coordination that maintenance is sent and reeled, thereby the purpose of realization system tube synchronously.

Further: described Yarn-feeding mechanism is made up of electrical motor, retarder, yarn-feeding roller and rubber press roller, and retarder is arranged between electrical motor and the yarn-feeding roller, yarn-feeding roller and rubber press roller closed contact.

Described tension compensating storage yarn automatic stop arrangement is made up of at least one automatic stop arrangement, each automatic stop arrangement is made up of guide porcelain spare, metal balance bar, thread-carrier rod, trammel beam axle, conduction copper rod, plastic insulation support, guide porcelain spare is captiveed joint with the metal balance bar, and can rotate around the trammel beam axle, thread-carrier rod is arranged on trammel beam axle top, the conduction copper rod is arranged on trammel beam axle below, tension compensating storage yarn automatic stop arrangement is fixed by the plastic insulation support, yarn passes from guide porcelain spare center, walks around thread-carrier rod and sends.

The described nothing rotary commutation tensioner that rubs is made up of support, little axle, bearing, commutation body, and little axle is fixed on the support, and the commutation body is connected with little axle by bearing, and commutation body device can rotate on little.

Described bobbin winding unit adopts many grades of framework cabinet types of multilayer structure, electrical motor connects the transmission shaft of the left and right sides or many sides through transmission gearbox, pass to the groove drum shaft of each layer again with the type of drive of synchronous band chain, a plurality of groove drums are arranged on every layer of groove drum shaft, have spiral grooves on the groove drum.

Describedly be provided with damping arrangement through axle, damping arrangement is made up of dampened disk, damping cylinder, damping tape, and an end of damping tape is fixed, and the other end is walked around dampened disk and is connected with damping cylinder, and dampened disk is fixed on axle.

Described rubber press roller is provided with control apparatus, and control apparatus is made up of cylinder and connecting rod, and cylinder one end is fixed, and the other end connects connecting rod, and the other end of connecting rod is connected with the rubber press roller.

Head part is by containing forming through axle, Yarn-feeding mechanism, leasing mechanism of warp thread.Contain warp thread through axle, under the effect of cylinder, by synchronizing shaft, trailing arm, realization is through the last doff of axle, after axle puts in place, under the effect of cylinder, by main shaft, connecting rod, mechanism is closed in the bat of compositions such as chuck, with its clamping, and rotatable, be provided with a damping arrangement that belt is wheeled simultaneously, damping arrangement has certain force of strain when warper beam unwinding.In this process, through axle when pulled, the resistance that is produced by dampened disk, damping cylinder, damping tape makes through axle and keeps certain force of strain to the yarn-feeding roller, but and sudden stop, this tension force is regulated by the pressure of damping cylinder, Yarn-feeding mechanism is made up of electrical motor, speed reduction gearing, yarn-feeding roller, rubber press roller and control apparatus, and speed reduction gearing is made up of driving wheel, band, follower, synchronous band, follower, and control apparatus is made up of cylinder and connecting rod.Electrical motor is after driving wheel, band, follower, band, follower deceleration synchronously, directly rotate yarn-feeding roller, and with rubber press roller rolling sheet yarn, the sheet yarn is sent from being pulled through axle by the friction force of its generation on two roller contact surfaces, and rubber rollers can be swung under the effect of cylinder, connecting rod in addition, so that the sheet yarn is passed from the centre, regulate the pressure of cylinder, the strength of scalable tractive, the rotating speed of two rollers has determined thread-feeding amount, thread-feeding amount is that computer is followed the tracks of definite according to the winding speed of winding unit.

Leasing mechanism is the multilayer lease rod, and the sheet yarn is divided into single thread behind the minimum multilayer lease rod of rotating friction, and is divided into several layers by the bobbin number of plies of bobbin winding unit and is sent to the bobbin winding unit.Two roller the place aheads at Yarn-feeding mechanism are provided with protective device, hand or clothing near the time can stop and maybe can not drive.The bobbin winding unit is made up of framework, main drive gear, auxiliary drive gear, yarn interwine device, tension compensating self-stopping gear etc.Adopt frame-type mechanism, multilayer groove drum (or column type roller) more piece compound type divides and arranged on left and right sides, compact conformation, and it is big that bobbin is counted capacity.With frequency converter stepless time adjustment motor, by the speed change distribution box, drive the belt wheel (or sprocket wheel etc.) of bobbin winding unit both sides by transmission shaft, directly drive groove drum shaft to rotate, there is groove drum frictional transmission bobbin to rotate again and around yarn.Be provided with tension compensating storage yarn automatic stop arrangement around yarn parts front side at bobbin,, stop voluntarily when detecting serious unrestrained yarn and broken end in the fluctuation of yarn adjustment of tonicity in service.Adopt friction rotation commutation type tensioner in the groove drum front side, reduce yarn and wear and tear, replaced traditional pressure disc column tensioner because of commutation.Winding mechanism is by bobbin, spindle blade, and hand-to-arm grip and bobbin bay are formed, and bobbin and groove drum are close to frictional transmission and around yarn, bobbin and groove drum applying position can be adjusted arbitrarily.Give computer control center with the speed feedback of sensor groove drum, what make head send yarn speed and the proportional relation of winding speed, keeps consistent synchronously, realizes controlling winding tension and density.Electrical equipment control device mainly is to pass through touch display screen, main technologic parameters input programmable logic controller (PLC) with the system tube, send yarn and winding mechanism work by the PLC instruction, send yarn speed and winding speed to keep synchronously consistent, revise and adjust thread-feeding amount to PLC by the rotary encoder controlled feedback winding speed that is contained on the coiling transmission shaft, thereby make the speed, tension force, density, length etc. of coiling reach technological requirement, the everything program of full machine realizes procedure auto-control by electrical equipment control device.

The beneficial effects of the utility model are, utilize indigo warp thread tube-making machine, solve the system tube problem of indigo yarn, and novel in design unique, rational in infrastructure, cost is low, and recruitment is few, and the output height has good social benefit and economic benefit.

Description of drawings

Below in conjunction with drawings and Examples the utility model is further specified.

Fig. 1 is a structural principle scheme drawing of the present utility model.

Fig. 2 is yarn and the coiling Principle of Synchronic Control block scheme of sending of the present utility model.

Fig. 3 is a Yarn-feeding mechanism scheme drawing of the present utility model.

Fig. 4 is the rub work scheme drawing of rotary commutation tensioner of nothing of the present utility model.

Fig. 5 is the rub structural representation of rotary commutation tensioner of nothing of the present utility model.

Fig. 6 is the structural representation of tension compensating storage yarn automatic stop arrangement of the present utility model.

Fig. 7 is the structural representation of bobbin winding unit of the present utility model.

Fig. 8 is the local structure scheme drawing of bobbin winding unit of the present utility model.

Among the figure 1, through axle, 11, dampened disk, 12, damping cylinder, 13, damping tape, 2, yarn, 3, Yarn-feeding mechanism, 31, electrical motor, 32, retarder, 33, yarn-feeding roller, 34, the rubber press roller, 35, cylinder, 36, connecting rod, 4, divide yarn feeding device, 5, tension compensating storage yarn automatic stop arrangement, 51, guide porcelain spare, 52, the metal balance bar, 53, thread-carrier rod, 54, the trammel beam axle, 55, the conduction copper rod, 56, the plastic insulation support, 6, there is not the rotary commutation tensioner of friction, 61, support, 62, little axle, 63, bearing, 64, the commutation body, 7, the bobbin winding unit, 71, groove drum, 72, bobbin, 73, electrical motor, 74, transmission gearbox, 75, transmission shaft, 76, synchronous band chain, 77, groove drum shaft.

The specific embodiment

Indigo warp thread tube-making machine shown in Fig. 1-8, form by Yarn-feeding mechanism 3, branch yarn feeding device 4, tension compensating storage yarn automatic stop arrangement 5, the nothing rotary commutation tensioner 6 of friction and bobbin winding mechanism 7, also has control partly, sheet yarn 2 is sent through Yarn-feeding mechanism 3, be divided into a plurality of single thread 2 through minute yarn feeding device 4, enter tension compensating storage yarn automatic stop arrangement 5, after arriving rotary commutation tensioner 6 commutations of nothing friction, enter bobbin winding unit 7 and be wound into cheese, send yarn speed and winding speed by partly control of control.

Yarn-feeding mechanism 3 is made up of electrical motor 31, retarder 32, yarn-feeding roller 33 and rubber press roller 34, electrical motor 31 rotates through the cylindrical yarn-feeding roller 33 of retarder 32 deceleration rear drives, and make rolling touch with another rubber press roller 34 surfaces, utilize its friction force each other to send 2 clampings of sheet yarn from tractive on axle 1.

Tension compensating storage yarn automatic stop arrangement 5 is made up of three automatic stop arrangements, each automatic stop arrangement is by guide porcelain spare 51, metal balance bar 52, thread-carrier rod 53, trammel beam axle 54, conduction copper rod 55, plastic insulation support 56 is formed, guide porcelain spare 51 is captiveed joint with metal balance bar 52, and can rotate around trammel beam axle 54, thread-carrier rod 53 is arranged on trammel beam axle 54 tops, conduction copper rod 55 is arranged on trammel beam axle 54 belows, tension compensating storage yarn automatic stop arrangement 5 is fixing by plastic insulation support 56, yarn 2 passes from guide porcelain spare 51 centers, walking around thread-carrier rod 53 sends, when yarn 2 is in operation, when tension force diminishes, yarn 2 can be sagging, this moment metal balance bar 52 by gravitys and the bottom, yarn 2 is kept the certain force of strain compensation, do not entangle with other yarn and cause broken end together because of yarn is sagging, influence is normal drives, when metal balance bar 52 arrives certain angle, contact and send stop signal and stop with conduction copper rod 55, and processing broken yarn joint, many grades of series combinations of automatic stop arrangement use, and realize increasing storage yarn amount, and the bobbin that is beneficial to winding mechanism is reeled balanced.

Not having the rotary commutation tensioner 6 of friction is made up of support 61, little axle 62, bearing 63, commutation body 64, little axle 62 is fixed on the support 61, commutation body 64 is connected with little axle 62 by bearing 63, commutation body device 64 can rotate on little axle 62, yarn 2 needs to do the commutation of 90 degree, because indigo is easy to wear to groove drum 19 operations the time, commutation body 64 together rotates with yarn, when having reduced because of commutation to the wearing and tearing on indigo yarn surface.

Bobbin winding unit 7 adopts many grades of framework cabinet types of multilayer structure as required, electrical motor 73 is given power distribution through transmission gearbox 74 transmission shaft 75 of the left and right sides or many sides, pass to the groove drum shaft 77 of each layer again with the type of drive of synchronous band chain 76, a plurality of groove drums 71 are arranged on every layer of groove drum shaft 77, the rotation of groove drum 71 rotates bobbin 72 by frictional transmission and around yarn, realize a plurality of bobbins 72 simultaneously synchronously collectives around yarn, the spiral grooves of groove drum 71, when transmission yarn 2 axially reciprocating, make yarn 2 regularly equably on yarn tube 72.Main transmission box 74 is placed on the front lower place of bobbin winding unit 7, power as the bobbin coiling, motor 73 is by the Left Drive axle of driving wheel, synchronous band, follower, Left Drive casing 74, again by transmission shaft with on the right transmission shaft of transmission of power to the transmission case body 74, so respectively by driving bevel gear, passive bevel gear, output wheel, output pulley, give groove drum shaft 77 transmission of power by synchronous band, synchronous pulley again, in like manner right transmission gearbox 74 also is to be exported by synchronous pulley.The framework of the bobbin winding unit of being made up of a plurality of entablatrances, cross sill and wall panel element is supporting the mechanism that bobbin is reeled, and forms the assembly sets of the many retainings of multilayer.Power passes to synchronous pulley from the output pulley of left and right active roller box 74 by synchronous band, the rotation of transmission groove drum shaft 77 and groove drum belt wheel respectively simultaneously, by other each layer groove drum 71 rotations of transmission respectively of synchronous band, groove drum 71 drives the rotation of bobbin 72 again and around yarn, method realizes that the collective of bobbins 72 of multilayer, many retainings is around yarn thus.

The speed of bobbin coiling is transmitted by main rotating box, the rotary coding detection also feeds back to electric control system, Yarn-feeding mechanism send yarn speed and bobbin winding unit winding speed under the control of electric control system like this, realize interlock and set program run according to technological requirement with under the coiling situation, with guarantee reel for yarn around speed, tension force, density, length and shaping, reach to set and require and reach the purpose of system tube.This machine send yarn and is crucial around yarn, the two must keep absolute synchronous and coordination, work as technological parameter, as make a speed, density, tension force, after length moulding and yarn count are determined, the coiling motor that send yarn motor and winding bobbin of Yarn-feeding mechanism moves under the control of computer control center, be installed in sensor on the bobbin winding unit main transmission box continuously with spiral situation feedback to the computer control center, constantly compare with the program of setting, constantly adjust yarn and the relation sent around yarn, make and send the yarn tracking to realize synchronized operation around yarn, by the procedure operation of having set, realize the system tube.

Indigo warp thread system tube technology, the indigo yarn 2 that is wound on axle 1 sent through Yarn-feeding mechanism 3, be divided into a plurality of single thread 2 through minute yarn feeding device 4, enter tension compensating storage yarn automatic stop arrangement 5, after arriving rotary commutation tensioner 6 commutations of nothing friction, enter bobbin winding mechanism 7, by groove drum 71 and bobbin 72 frictional transmissions, be wound into cheese, send yarn speed by partly control of control, to control message feedback partly, the rotating speed of the electrical motor 31 by changing Yarn-feeding mechanism 3 changes and send yarn speed, makes yarn speed and the proportional relation of winding speed sent according to the rotating speed of bobbin 72.

Claims

1. indigo warp thread tube-making machine, it is characterized in that: have the Yarn-feeding mechanism (3) that to send through the sheet yarn (2) on the axle (1), be provided with the branch yarn feeding device (4) that the sheet yarn (2) that Yarn-feeding mechanism (3) can be brought is divided into single thread (2) behind the Yarn-feeding mechanism (3), being provided with compensation behind the branch yarn feeding device (4) send the tension force of yarn and yarn in yarn and can make it reach consistent tension compensating storage yarn automatic stop arrangement (5), connect the nothing that can make single thread (2) the commutation rotary commutation tensioner (6) that rubs behind the tension compensating storage yarn automatic stop arrangement (5), be not provided with the bobbin winding mechanism (7) that single thread (2) is wound into cheese after having the rotary commutation tensioner of friction (6), also have the control part of the winding speed that send yarn speed and bobbin winding mechanism (7) that can control Yarn-feeding mechanism (3).

2. indigo warp thread tube-making machine according to claim 1, it is characterized in that: described Yarn-feeding mechanism (3) is made up of electrical motor (31), retarder (32), yarn-feeding roller (33) and rubber press roller (34), retarder (32) is arranged between electrical motor (31) and the yarn-feeding roller (33), yarn-feeding roller (33) and rubber press roller (34) closed contact.

3. according to the indigo warp thread tube-making machine shown in the claim 1, it is characterized in that: described tension compensating storage yarn automatic stop arrangement (5) is made up of at least one automatic stop arrangement, each automatic stop arrangement is by guide porcelain spare (51), metal balance bar (52), thread-carrier rod (53), trammel beam axle (54), conduction copper rod (55), plastic insulation support (56) is formed, guide porcelain spare (51) is captiveed joint with metal balance bar (52), and can rotate around trammel beam axle (54), thread-carrier rod (53) is arranged on trammel beam axle (54) top, conduction copper rod (55) is arranged on trammel beam axle (54) below, tension compensating storage yarn automatic stop arrangement (5) is fixing by plastic insulation support (56), yarn (2) passes from guide porcelain spare (51) center, walks around thread-carrier rod (53) and sends.

4. indigo warp thread tube-making machine according to claim 1, it is characterized in that: the described nothing rotary commutation tensioner (6) that rubs is made up of support (61), little axle (62), bearing (63), commutation body (64), little axle (62) is fixed on the support (61), commutation body (64) is connected with little axle (62) by bearing (63), and commutation body device (64) can be gone up rotation at little axle (62).

5. indigo warp thread tube-making machine according to claim 1, it is characterized in that: described bobbin winding unit (7) adopts many grades of framework cabinet types of multilayer structure, electrical motor (73) connects the transmission shaft (75) of the left and right sides or many sides through transmission gearbox (74), use the type of drive of synchronous band chain (76) to pass to the groove drum shaft (77) of each layer again, a plurality of groove drums (71) are arranged on every layer of groove drum shaft (77), and groove drum has spiral grooves on (71).

6. indigo warp thread tube-making machine according to claim 1, it is characterized in that: describedly be provided with damping arrangement through axle (1), damping arrangement is made up of dampened disk (11), damping cylinder (12), damping tape (13), one end of damping tape (13) is fixed, the other end is walked around dampened disk (11) and is connected with damping cylinder (12), and dampened disk (11) is fixed on axle (1).

7. indigo warp thread tube-making machine according to claim 1, it is characterized in that: described rubber press roller (34) is provided with control apparatus, control apparatus is made up of cylinder (35) and connecting rod (36), cylinder (35) one ends are fixed, the other end connects connecting rod (36), and the other end of connecting rod (36) is connected with rubber press roller (34).