CN1093833C

CN1093833C - Method for making cheese by using bundle dyeed and finished yarn and yarn-separating machine, rewinder

Info

Publication number: CN1093833C
Application number: CN98104929A
Authority: CN
Inventors: 沈成业; 陈荣法
Original assignee: CIXI TEXTILE GROUP CORP
Current assignee: CIXI TEXTILE GROUP CORP
Priority date: 1998-01-12
Filing date: 1998-01-12
Publication date: 2002-11-06
Anticipated expiration: 2018-01-12
Also published as: CN1223227A

Abstract

The present invention relates to a method for using dyed and finished fascicular yarn to make cheeses, a leaser and a rewinding machine. The fascicular yarn which is dyed and finished is arranged twice by the special leaser and the special rewinding machine. The fascicular yarn is dispersed into sheet-shaped yarn to enter the head of the leaser, and the sheet-shaped yarn is divided into single yarn by the operation of the head part. A large amount of single yarn forms a small sheet-shaped yarn and integrated into a group. All the single yarn is divided into a plurality of groups and then respectively wound in a plurality of journal axles. The journal axle loaded with the small sheet-shaped yarn is sent to the rewinding machine, and the small sheet-shaped yarn is dispersed into single yarn and wound into a cylinder core to manufacture cheeses for a knitting machine to use. The equipment has the advantages of small occupation area, simple structure, easy manufacture, low manufacture cost, easy maintenance and operation, and high safety and reliability because of a yarn breaking machine and an electromagnetic brake protector.

Description

Make the method for cheese and leaser, rewinder with the pencil dyeed yarn

The present invention relates to a kind of back finishing method and specialized equipment of making cheese, particularly a kind of with the pencil yarn after the dyeing and finishing, be organized into the footpath axle of strip yarn earlier through leaser, be organized into the cheese of single yarn again through rewinder, the method for the usefulness pencil dyeed yarn making cheese that the supply knitting machine uses and leaser, rewinder.

Up till now for extremely, yarn or look after the domestic pencil dyeing and finishing covering yarn, can only make woven yarn after arrangement uses, because of the every Shu Shaowei hundreds of of pencil yarn root, thousands of at most, if will be with its disposable cheese that is organized into single yarn, then need huge mechanical equipment and operation field, and operation easier is big, and the broken yarn phenomenon is serious, and therefore domestic does not also have good job operation and a Fabricating machinery accordingly.

The object of the present invention is to provide and a kind ofly make the method for cheese and leaser, rewinder with the pencil dyeed yarn, earlier the pencil dyeed yarn is organized into the footpath axle of strip yarn through leaser with the method and specialized equipment, make cheese through rewinder again, use for knitting machine.

The present invention is achieved in that the method for making cheese with the pencil dyeed yarn is 1. the pencil yarn after the dyeing and finishing to be sent into leaser through the porcelain circle, regulate through tension link, make the tension force of pencil dyeed yarn reach the requirement of different number yarns, through cylinder repeatedly twine, lead wheels shake, make the pencil yarn be dispersed into the head that the sheet yarn enters leaser.2. the reed on the leaser head is divided into the sheet yarn single yarn, forms the strip yarn by many single yarns again, is concentrated into one group, all single yarns is divided into many groups, respectively in going into a plurality of footpaths axle.3. will fill the footpath axle of strip yarn and deliver to rewinder, the strip yarn on the axle of footpath is pulled out, and is dispersed into single yarn, through groove drum single yarn is wrapped in and makes the final products cheese on the core through delivery roller porcelain tooth, yarn breaker, enamel circle.

The raw material output unit that leaser is configured to by bar bucket and porcelain circle, degree of tightness, tensioner that is made of branch creel that has electromagnet, tension link, cylinder and guiding wheels and engine installation and head are formed; And head is by the counter weight device that is installed in reed on the support, guide bars, glass bar and is connected and composed through belt conveyor and clump weight, slide by the pulley that is fixed on the counter-balanced carriage; Be connected with slide by the footpath axle axle that has footpath axle, crank, connecting rod mechanism and propulsion source, slide connect and compose and unload directly shaft device and form.

Rewinder is by being fixed on the propulsion source that motor on the frame and belt conveyor constitute, the rewinding device and the former bin that are made of the tube core on groove drum on the groove drum shaft and the bobbin bank on the frame are formed, also comprise by nip roll and being connected with delivery roller, porcelain tooth on the fixed mount, yarn breaker, the enamel circle on the frame disperse the strip yarn driving device of formation.

Fig. 1. leaser structural representation of the present invention.

Fig. 2. leaser handpiece structure scheme drawing.

Fig. 3. Fig. 2 right elevation.

Fig. 4. the left view of Fig. 2.

Fig. 5. rewinder structural representation of the present invention.

Fig. 6. the A-A view of Fig. 5.

Below in conjunction with accompanying drawing embodiments of the invention are further described:

The method is mainly put the pencil yarn after the dyeing and finishing in order at twice, and forming the strip yarn from pencil yarn-sheet yarn-single yarn-many single yarn is that one group-single yarn is made cheese, uses for knitting machine.

Concrete grammar: the 1. pencil yarn after the dyeing and finishing is sent into leaser through the porcelain circle, regulate through tension link, make the tension force of pencil dyeed yarn reach the requirement of different number yarns,, make the pencil yarn be dispersed into the head that the sheet yarn enters leaser through the cylinder wheels shake of repeatedly twining, lead.

2. the reed on the leaser head is divided into the sheet yarn single yarn, forms the strip yarn by many single yarns again and be concentrated into one group, all single yarns is divided into many groups, respectively in going into a plurality of footpaths axle.

3. will fill the footpath axle of strip yarn and deliver to rewinder, the strip yarn on the axle of footpath is pulled out, and is dispersed into single yarn, through groove drum single yarn is wrapped in and makes the final products cheese on the core through delivery roller porcelain tooth, yarn breaker, enamel circle.

Specialized equipment is leaser, rewinder.The leaser structure is as follows:

The pencil yarn of raw material output unit after by dyeing and finishing leaves in the bar bucket 3, pulls out after the porcelain circle 4 of upper and lower end enters degree of tightness frame 5 constitutes.

Tensioner is fixed on the branch creel 7 that has electromagnet 6, tension link 8 by upper and lower two columnar cylinders 9, and constitutes with the guiding group track adjusting wheel 1, four horn rings 2 that are fixed on the riser.Four horn rings 2 are for the cross section The quadrangle of shape.

Engine installation is that the motor 10 that has brake gear 27 slows down after belt, belt pulley is connected with driving wheel rubber wheel 12 on the Pulley shaft 34, rubber wheel 12 is coaxial with belt pulley, be Pulley shaft 34, the two ends of axle are placed on the axle bed 13 that is fixed on the wallboard 11, are connected with belt pulley on the one end head.

The head of leaser is by the reed 18 that is installed on the support, guide rod 17, and glass bar 23, gauging device, unloads the footpath shaft device and forms counter weight device.

Support is screwed respectively on two wallboards 11 by two stands 19, and 4 board

connective axis

28,30,39,42 connect into integral body with the wallboard 11 on both sides, and sprocket shaft 37 is fixed on the left wallboard 11, supporting plate 29 formation that again board connective axis 30 and worm-wheel shaft 33 fused.

Be connected with the glass bar 23 of strip in the groove on the front edge both sides of frame upper surface, in support 19 top surface edge, the bearing seat that is screwed on support 19 connects guide rod 17, and an end of frame upper surface is screwed the long table 22 of meter, as shown in Figure 2.

Reed 18 is by uniform equidistant 301 blind holes on the long key, and in blind hole the tight draw point of inserting, be integral the long key formation of clamping to wearing with angle bar and screw on both sides, equidistant interval.The lower surface at reed 18 two ends has projection, embeds at wallboard 11 two ends groove internal fixation.

Gauging device is by first rubber wheel 12 fronts on the Pulley shaft 34, miniature gears 36 engagements on one big gear wheel 35 and the sprocket shaft 37 are installed, be connected with upper end sprocket wheel 43 through chain by coaxial sprocket wheel 38, the axis hole and worm screw 44 flush fits of upper end sprocket wheel 43, worm screw 44 again with 22 cores of gauging table on worm gear 45 engagement constitute, as shown in Figure 3.

Counter weight device is screwed on counter-balanced carriage 40 by upper and

lower pulley

24,41, counter-balanced carriage 40 lower ends are stuck on the board connective axis 39, the upper end is enclosed within on the board connective axis 42 with climbing, the climbing two ends are screwed on the side of counter-balanced carriage 40, chain is walked around upper and

lower pulley

24,41, one ends and is connected with clump weight 25, and the sprocket shaft on end and the slide 14 connects and composes in addition, top sheave 24 is coaxial big or small two-wheel, as shown in Figure 3.

Unloading the footpath shaft device is meshed by the worm screw 20 of sprocket wheel, chain and an end band handle and the worm gear 21 that is connected on the worm-wheel shaft 33 by motor 26, go back connecting crank 32 on the worm-wheel shaft 33, connecting rod 31 1 ends are connected with crank 32, in addition end is connected with sprocket shaft on the slide 14, slide 14 is screwed on slide frame 15, and can slide along the guide rail on the slide frame 15, the two ends that the footpath axle is 16 are placed on respectively in the axis hole on the slide 14 and constitute, as Fig. 1,3,4, shown in.

Rewinder has two propulsions source, double-side operation, and structure is as follows.

Frame is by two wallboards 65, and laterally, two connecting rods, 58,63, two contiguous blocks 73,76 longitudinally, locating rack 72 is fixed by bolts on the connecting rod 63 and an end is fixed on the connecting rod 58 with nut, and the end fixed mount 69 that is fixed on locating rack 72 two ends is formed in addition.

Be fixed with yarn breaker 60, the guar plate 68 of porcelain tooth 70 is weldingly fixed on again on the fixed mount 69.

Use bolt motor 50 and transmission connection piece bearing seat 48 and nip roll 62 bonded assembly spring supports 49 on the stand connecting rod 63.

On the contiguous block 76 of frame upper end, oblique with bolt two row's bases 77, on two row's bases 77, be screwed the bobbin bank 54 of band disk respectively, the tube core 55 that is wound with cheese is installed in bobbin bank 54 clampings.

Be fixed with enamel circle 57 on the connecting rod 58.Sprocket wheel 66 is a tension wheel.

Two axle beds 56 are screwed in two wallboards, 65 upper ends, and the two ends of groove drum shaft 52 are connected with two axle beds 56, also tightly are with sprocket wheel 53 on the end of axle, and the centre is evenly equipped with groove drum 51.

Groove drum 51 on the groove drum shaft 52 and the tube core 55 on the bobbin bank 54 constitute the rewinding devices.

Footpath axle axle 64 is connected with the bearing seat 48 that is screwed on bearing 46, and is being connected with electromagnetic brake 47 on footpath axle axle 64, is with footpath axle 16 at axle head, and pins with set pin, does not make the former bin of its downslide formation.

Propulsion source is connected with belt pulley 67 on the sprocket shaft 75 by the belt pulley on it, belt by motor 50, coaxial going up also has sprocket wheel 74, sprocket wheel 74 is connected with sprocket wheel 53,71 respectively again by chain, and sprocket wheel 71 is coaxial with delivery roller 61, the delivery roller axle be connected with bearing seat 48 form.

One end of rubber nip roll 62 is fastened on the spring support 49.Nip roll 62 is pressing delivery roller 61, and the yarn 59 of the strip shape on the footpath axle 16 in middle clamping, and yarn becomes the yarn 59 of fan-shaped shape after porcelain tooth 70 disperses, by yarn breaker 60, pass enamel circle 58, vertically enters groove drum 51 and constitute driving device after locating.

When using leaser, rewinder work, earlier with raw material, pencil yarn after the dyeing and finishing is pulled out from bar bucket 3, arrive a porcelain circle 4 of lower end through a top vertical porcelain circle 4, be transported to cylinder 9 places on the branch creel 7 by degree of tightness frame 5 again, after upper and lower cylinder 9 twines several times back and forth, again through the shake of track adjusting wheel 1, four horn rings 2, the pencil yarn is organized into the sheet yarn, enter from glass bar 23 on the reed 18 of head, in the every spacing neutral gear of draw point, pass a yarn, after 90 ° of guide rod 17 turnovers, be one group with per ten yarns and enter in each self-aligning 30 footpath axle 16.Simultaneously motor 10 rotates, through belt drive Pulley shaft 34 and on driving wheel rubber wheel 12 rotate, through the friction of rubber wheel 12, drive flower wheel footpath axle 16 and constantly rotate with 16 on footpath axle, yarn just involves in the footpath spools 16.Big gear wheel 35 on the Pulley shaft 34 is also rotated simultaneously at this moment, drive with its ingear miniature gears 36 and rotate, coaxial sprocket wheel 38 rotates through the sprocket wheel 43 that chain drives the upper end, and connected worm screw 44 is also rotated, drive again with its ingear worm gear 45 and rotate, thereby make long table 22 work of meter counting.

Yarn in footpath axle 16 is filled, makes motor 10 stalls, and rubber wheel 12, footpath axle 16 quit work.At this moment allow motor 26 rotate by sprocket wheel, chain worm screw 20 and ingear worm gear 21 thereof are rotated, the crank 32 on the worm-wheel shaft 33 is also driven with connecting rod 31 moving linearlies, makes with connecting rod 31 bonded assembly slides 14 outwards to move along slide frame 15.Motor 26 quits work simultaneously, makes clump weight 25 liftings regulate gravity by counter weight device and reaches balance.As long as the turn fly nut is opened slide 14 lids, the axle that 30 footpath axles 16 are housed is taken down from slide 14 axis hole two ends.

To fill the footpath axle 16 of strip yarn again and take down, be placed on the former bin of rewinder from axle.Bobbin bank 54 under the while plate, make a core 55 be close to groove drum 51, energized motor 50 rotates, by belt, belt pulley 67 sprocket shaft 75 is rotated, drive sprocket wheel 71,53 respectively by connected sprocket wheel 74 and rotate, rotate thereby make with sprocket wheel 53 bonded assembly groove drum shaft 52, groove drum 51 is also and then rotated, delivery roller 61 also follows sprocket wheel 71 to rotate together simultaneously, and the nip roll 62 that at this moment presses delivery roller 61 rotates under friction force drives, and axle 16 interior strip yarn 59 line parallels in footpath are pulled out.Imbed porcelain tooth 70 and disperse to be positioned to fan-shaped, pass yarn breaker 60 again, move into enamel circle 57 and vertically enter groove drum 51.Make the left and right crank motion of yarn by the typing groove on the groove drum 51, the friction by 51 of yarn and groove drums makes yarn constantly be involved in a core 55.After tube core 55 was filled, bobbin bank 54 was upspring automatically and is left groove drum 51.

At this moment yarn is in relaxed state, yarn breaker 60 actions, auto-stop.Open bobbin bank 54 and take off the final products cheese.Change new tube core 55, repeat the aforesaid operations process again and can continue again to produce and do not repeat.

If run into broken yarn (generally can not occur),, propulsion source and electromagnetic brake are shut down synchronously by yarn breaker 60 control electric apparatuss.Behind trouble removal, restart motor.

The present invention is compared with prior art: because this cheese is the method that adopts twice dividing sinker to process, through dividing sinker Machine, rewinder are made into, and have filled up the blank of the afterfinish method of domestic pencil dyeed yarn type. And divide Simple in structure, the easy manufacturing of yarn machine, rewinder, low, the easy maintenance of cost, maintenance, operation. On the leaser The tension force adjuster is arranged, yarn is worked under the uniform state of tension force all the time, the yarn of telling is highly polished, and is strong Spend, broken yarn is few. Also have safety, safeguard measure such as electromagnetic brake, yarn breaker on the rewinder, make workpiece with Power supply can quit work synchronously, therefore uses safety, reliable. The cheese of making uses for knitting machine, knits Go out the new fabric that people welcome, for increasing varieties and designs in market.

Claims

1. method of making cheese with the pencil dyeed yarn is characterized in that:

(1). the pencil yarn after the dyeing and finishing is sent into leaser through the porcelain circle, regulate through tension link, make the tension force of pencil dyeed yarn reach the requirement of different number yarns,, make the pencil yarn be dispersed into the head that the sheet yarn enters leaser through the cylinder wheels shake of repeatedly twining, lead;

(2). the reed on the leaser head is divided into the sheet yarn single yarn, forms the strip yarn by many single yarns again, is concentrated into one group, all single yarns is divided into many groups, respectively in going into a plurality of footpaths axle;

(3). the footpath axle that will fill the strip yarn is delivered to rewinder, and the strip yarn on the axle of footpath is pulled out, and is dispersed into single yarn, through groove drum single yarn is wrapped in and makes the final products cheese on the core through delivery roller porcelain tooth, yarn breaker, enamel circle.

2. leaser that is exclusively used in the described method of claim 1, the raw material output unit that constitutes by bar bucket (3) and porcelain circle (4), degree of tightness frame (5), by having electromagnet (6), tension link (8), tensioner that the branch creel (7) of cylinder (9) and guiding wheels constitute and engine installation and head are formed, and it is characterized in that head is by being installed in reed (18) on the support, guide rod (17), glass bar (23) and connecting and composing counter weight device by the pulley that is fixed on the counter-balanced carriage (40) through belt conveyor and clump weight (25), slide (14); Be connected with slide (14) by the footpath axle axle that has footpath axle (16), crank (32), connecting rod (31) mechanism and propulsion source, slide (14) connect and compose and unload directly shaft device and form.

3. leaser according to claim 2, it is characterized in that support is screwed respectively on two wallboards (11) by two stands (19), 4 board connective axis (28), (30), (39), (42) wallboard (11) with both sides connects into integral body, sprocket shaft (37) is fixed on the left wallboard (11), supporting plate (29) is again with board connective axis, (28), (30) and worm-wheel shaft (33) formation that fuses, be connected with the glass bar (23) of strip in the groove on the front edge both sides of frame upper surface, the bearing seat that is screwed on support (19) in support (19) top surface edge connects guide rod (17); Reed (18) is by uniform equidistant 301 blind holes on the long key, and in blind hole, tightly plug in draw point, and being integral wearing with angle bar and screw on both sides, equidistant interval, the long key of clamping constitutes, the lower surface at reed (18) two ends has projection, embeds at wallboard (11) two ends groove internal fixation.

4. leaser according to claim 2, it is characterized in that counter weight device is screwed on counter-balanced carriage (40) by upper and lower pulley (24), (41), counter-balanced carriage (40) lower end is stuck on the board connective axis (39), the upper end is enclosed within on the board connective axis (42) with climbing, the climbing two ends are screwed on the side of counter-balanced carriage (40), chain is walked around upper and lower pulley (24), (41), one end is connected with clump weight (25), sprocket shaft on end and the slide (14) connects and composes in addition, and top sheave (24) is coaxial big or small two-wheel.

5. leaser according to claim 2, it is characterized in that unloading the footpath shaft device is meshed by the worm screw (20) of sprocket wheel, chain and an end band handle and the worm gear (21) that is connected on the worm-wheel shaft (33) by motor (26), go back connecting crank (32) on the worm-wheel shaft (33), connecting rod (31) one ends are connected with crank (32), in addition end is connected with sprocket shaft on the slide (14), slide (14) is screwed on slide frame (15), and can be along the slip of the guide rail on the slide frame (15), the two ends of footpath axle (16) axle are placed on the interior formation of axis hole on the slide (14) respectively.

6. leaser according to claim 2, it is characterized in that engine installation is slowed down after belt by the motor that has brake gear (27) (10), belt pulley is connected with driving wheel rubber wheel (12) on the Pulley shaft (34), the two ends of axle are placed on the axle bed (13) on the fixing wallboard (11), connect belt pulley on the one end head and form.

7. rewinder that is exclusively used in the described method of claim 1, the propulsion source that constitutes by the motor (50) and the belt conveyor that are fixed on the frame, form by the groove drum (51) on the groove drum shaft (52) and tin a rewinding device and a former bin that core (55) constitutes on the bobbin bank (54) on the frame, it is characterized in that also comprising by nip roll (62) and be connected with delivery roller (61), porcelain tooth (70) on the locating rack (69), yarn breaker (60), the enamel circle (57) on the frame disperse the sheet yarn driving device of formation.

8. rewinder according to claim 7, it is characterized in that porcelain tooth (70), yarn breaker (60) is fixed on the guar plate (68), guar plate (68) is weldingly fixed on again on the fixed mount (69), one end of nip roll (62) is fastened on the spring support (49) that is fixed by bolts on the stand connecting rod (63), nip roll (16) presses delivery roller (61), and enamel circle (57) is fixed on the connecting rod (58) of frame with screw thread.

9. rewinder according to claim 7, it is characterized in that propulsion source is connected with belt pulley (67) on the sprocket shaft (75) by the belt pulley on it, belt by motor (50), coaxial going up also has sprocket wheel (74), sprocket wheel (74) is connected with sprocket wheel (53), (71) respectively again by chain, sprocket wheel (71) is coaxial with delivery roller (61), the delivery roller axle be connected with bearing seat (48) on the stand connecting rod (63) form.