CN1456489A - Indigo chaine tubbing process and tubbing device thereof - Google Patents
Indigo chaine tubbing process and tubbing device thereof Download PDFInfo
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- CN1456489A CN1456489A CN 03120991 CN03120991A CN1456489A CN 1456489 A CN1456489 A CN 1456489A CN 03120991 CN03120991 CN 03120991 CN 03120991 A CN03120991 A CN 03120991A CN 1456489 A CN1456489 A CN 1456489A
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Abstract
A technology for bobbing the indigo warp yarn which has been wound on warper beam in order to direct weave features that a feeder controlled by computer is used to feed the flat indigo warp yarn from the warper beam to a bobbing winder, and said feeder and bobbling winder are synchronized to make their tensions, speeds and lengthes be matched. Its advantages are reasonable structure, low cost and high productivity.
Description
Technical field
The invention belongs to field of textiles, especially relate to a kind of indigo warp thread that will be wound on axle, collective is wound into the system tube technology for the single cheese of weaving use, and indigo warp thread tube-making machine.
Background technology
The indigo physicochemical property is more special, has difficult quality, such characteristics easy to wear.People are in order to produce the indigo cheese that knitted denim is used at present; rewinding forms cheese after adopting artificial single frame skein dyeing yarn; this method shortcoming is that technological process is long; the cheese package of making is little, quantity is few, aberration is big, yield poorly, recruitment is many, cost is high; can not size of the organization production, thereby can't satisfy the demand of present knitted jean industry to cheese.
Owing to be wound on indigo yarn on axle and be hundreds of or several thousand in flakes around together, therefore it to be unwound into single cheese, has certain difficulty, because the unwinding and two actions of reeling must realize simultaneously, and in system tube process, along with the variation of time, the diameter of unwinding and coiling, speed and tension force are fast changing, if inharmonious good, will cause overtension and break end, phenomenon such as too small and unrestrained yarn, can't realize that continuous reeling becomes cheese.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of indigo warp thread system tube technology, and indigo warp thread tube-making machine, adopt indigo warp thread tube-making machine to solve existing problem in the indigo warp thread system tube.
The technical solution adopted for the present invention to solve the technical problems is: will be wound on indigo yarn on axle, delivering mechanism by computer control, give the bobbin winding mechanism with yarn, the two interlock, thereby realize following the tracks of synchronously, tension force, speed and length synchronous coordination that maintenance is sent and reeled, thereby the purpose of realization system tube.
Indigo warp thread tube-making machine is made up of head part, tension compensating storage yarn automatic stop arrangement, bobbin winding mechanism and electrical equipment control device, and head part is by containing forming through axle, Yarn-feeding mechanism, leasing mechanism of warp thread.Sending the yarn parts mainly is that the sheet yarn on axle is sent, tension compensating storage yarn automatic stop arrangement mainly is that the sheet yarn tension that will send the yarn parts to send is regulated consistent, store these tension force simultaneously and reach consistent single thread supplying with the bobbin winding mechanism, in winding process as to detect single yarn tension too small or then automatic train stop of broken end phenomenon arranged through overcompensation.The bobbin winding mechanism mainly is that the sheet yarn is wound into bobbin, and the two realizes synchronous interaction by electrical equipment control device.
Contain warp thread through axle, under the effect of cylinder, by synchronizing shaft, trailing arm, realization is through the last doff of axle, after axle puts in place, under the effect of cylinder, by main shaft, connecting rod, mechanism is closed in the bat of compositions such as chuck, with its clamping, and rotatable, be provided with a damping arrangement that belt is wheeled simultaneously, damping arrangement is made up of dampened disk, damping cylinder, damping tape, produces resistance when warper beam unwinding, and the resistance that damping arrangement produced makes through axle to keeping certain force of strain between the yarn-feeding roller, but and sudden stop, this tension force is controlled and is regulated by the pressure of damping cylinder.Yarn-feeding mechanism is made up of electrical motor, speed reduction gearing, yarn-feeding roller, rubber press roller and control apparatus, and speed reduction gearing is made up of driving wheel, band, follower, synchronous band, follower, and control apparatus is made up of cylinder and connecting rod.Electrical motor is after driving wheel, band, follower, band, follower deceleration synchronously, directly rotate yarn-feeding roller, and with rubber press roller rolling sheet yarn, the sheet yarn is sent from being pulled through axle by the friction force of its generation on two roller contact surfaces, rubber rollers can be swung under the effect of cylinder, connecting rod in addition, so that the sheet yarn is passed from the centre, people's I of traction force is to regulate by the pressure that changes cylinder, the rotating speed of two rollers has determined thread-feeding amount, and thread-feeding amount is that computer is followed the tracks of definite according to the winding speed of winding unit.
Leasing mechanism is the multilayer lease rod, and the sheet yarn is divided into multilayer monolithic yarn behind the minimum multilayer lease rod of rotating friction, and is divided into several layers by the bobbin number of plies of bobbin winding unit and is sent to the bobbin winding unit.Two roller the place aheads at Yarn-feeding mechanism are provided with protective device, hand or clothing near the time can stop and maybe can not drive.The bobbin winding unit is made up of framework, main drive gear, auxiliary drive gear, yarn interwine device, tension compensating self-stopping gear etc.Adopt frame-type, multilayer more piece groove drum (or column type roller) compound type, compact conformation, bobbin quantity is many, capacity is big.Use the stepless time adjustment motor,, drive the belt wheel (or sprocket wheel etc.) of bobbin winding unit both sides, directly drive groove drum shaft to rotate, have groove drum frictional transmission bobbin to rotate again and around yarn by transmission shaft by change speed gear box.Be provided with tension compensating storage yarn automatic stop arrangement around yarn parts front side at bobbin,, stop voluntarily when having detected serious unrestrained yarn and broken end in the fluctuation of yarn adjustment of tonicity in service.Adopt friction rotation commutation type tensioner in the groove drum front side, reduce yarn and wear and tear, replaced traditional pressure disc column tensioner because of commutation.Winding mechanism is by bobbin, spindle blade, and hand-to-arm grip and tube spindle support are formed, and bobbin and groove drum are close to by frictional transmission and are realized that around yarn bobbin and groove drum applying position can be adjusted arbitrarily.Give computer control center with the speed feedback of sensor groove drum, what make head send yarn speed and the proportional relation of winding speed, keeps consistent synchronously, realizes controlling winding tension and density.Electrical equipment control device mainly is to pass through touch display screen, main technologic parameters input programmable logic controller (PLC) with the system tube, send yarn and winding mechanism work by the PLC instruction control, send yarn speed and winding speed to keep synchronously consistent, give PLC by the rotary encoder controlled feedback winding speed that is contained on the coiling transmission shaft, revise and adjust thread-feeding amount then by PLC, thereby make the speed, tension force, density, length etc. of coiling reach technological requirement, the everything program of full machine realizes procedure auto-control by electrical equipment control device.
The invention has the beneficial effects as follows, utilize indigo warp thread tube-making machine, solve the system tube problem of indigo yarn, novel in design unique, rational in infrastructure, cost is low, and recruitment is few, and the output height has good social benefit and economic benefit.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is a structural principle scheme drawing of the present invention.
Fig. 2 is yarn and the coiling Principle of Synchronic Control block scheme of sending of the present invention.
Fig. 3 is a Yarn-feeding mechanism scheme drawing of the present invention.
Fig. 4 is the rub work scheme drawing of rotary commutation tensioner of nothing of the present invention.
Fig. 5 is the rub structural representation of rotary commutation tensioner of nothing of the present invention.
Fig. 6 is the structural representation of tension compensating storage yarn automatic stop arrangement of the present invention.
Fig. 7 is the structural representation of bobbin winding unit of the present invention.
Fig. 8 is the local structure scheme drawing of bobbin winding unit of the present invention.
Among the figure 1, through axle, 11, dampened disk, 12, damping cylinder, 13, damping tape, 2, yarn, 3, Yarn-feeding mechanism, 31, electrical motor, 32, retarder, 33, yarn-feeding roller, 34, the rubber press roller, 35, cylinder, 36, connecting rod, 4, divide yarn feeding device, 5, tension compensating storage yarn automatic stop arrangement, 51, guide porcelain spare, 52, the metal balance bar, 53, thread-carrier rod, 54, the trammel beam axle, 55, the conduction copper rod, 56, the plastic insulation support, 6, there is not the rotary commutation tensioner of friction, 61, support, 62, little axle, 63, bearing, 64, the commutation body, 7, the bobbin winding unit, 71, groove drum, 72, bobbin, 73, electrical motor, 74, transmission gearbox, 75, transmission shaft, 76, synchronous band chain, 77, groove drum shaft.
The specific embodiment
Indigo warp thread system tube technology, the indigo yarn 2 that is wound on axle 1 sent through Yarn-feeding mechanism 3, be divided into a plurality of single thread 2 through minute yarn feeding device 4, enter tension compensating storage yarn automatic stop arrangement 5, after arriving rotary commutation tensioner 6 commutations of nothing friction, enter bobbin winding mechanism 7, by groove drum 71 and bobbin 72 frictional transmissions, be wound into cheese, send yarn speed by partly control of control, to control message feedback partly, the rotating speed of the electrical motor 31 by changing Yarn-feeding mechanism 3 changes and send yarn speed, makes yarn speed and the proportional relation of winding speed sent according to the rotating speed of bobbin 72.
Indigo warp thread tube-making machine shown in Fig. 1-8, form by Yarn-feeding mechanism 3, branch yarn feeding device 4, tension compensating storage yarn automatic stop arrangement 5, the nothing rotary commutation tensioner 6 of friction and bobbin winding mechanism 7, also has control partly, sheet yarn 2 is sent through Yarn-feeding mechanism 3, be divided into a plurality of single thread 2 through minute yarn feeding device 4, enter tension compensating storage yarn automatic stop arrangement 5, after arriving rotary commutation tensioner 6 commutations of nothing friction, enter bobbin winding unit 7 and be wound into cheese, send yarn speed and winding speed by partly control of control.
Yarn-feeding mechanism 3 is made up of electrical motor 31, retarder 32, yarn-feeding roller 33 and rubber press roller 34, electrical motor 31 rotates through the cylindrical yarn-feeding roller 33 of retarder 32 deceleration rear drives, and make rolling touch with another rubber press roller 34 surfaces, utilize its friction force each other to send 2 clampings of sheet yarn from tractive on axle 1.
Tension compensating storage yarn automatic stop arrangement 5 is made up of three automatic stop arrangements, each automatic stop arrangement is by guide porcelain spare 51, metal balance bar 52, thread-carrier rod 53, trammel beam axle 54, conduction copper rod 55, plastic insulation support 56 is formed, guide porcelain spare 51 is captiveed joint with metal balance bar 52, and can rotate around trammel beam axle 54, thread-carrier rod 53 is arranged on trammel beam axle 54 tops, conduction copper rod 55 is arranged on trammel beam axle 54 belows, tension compensating storage yarn automatic stop arrangement 5 is fixing by plastic insulation support 56, yarn 2 passes from guide porcelain spare 51 centers, walking around thread-carrier rod 53 sends, when yarn 2 is in operation, when tension force diminished, yarn 2 can be sagging, this moment metal balance bar 52 by gravitys and the bottom, yarn 2 is kept the certain force of strain compensation, do not entangle with other yarn because of yarn is sagging and cause broken end together, influence is normally driven, when metal balance bar 52 during to certain angle, contact and send stop signal and stop with conduction copper rod 55, and processing broken yarn joint.Many grades of series combinations use, thereby realize increasing storage yarn amount, reel balanced in order to the bobbin of winding mechanism.
Not having the rotary commutation tensioner 6 of friction is made up of support 61, little axle 62, bearing 63, commutation body 64, little axle 62 is fixed on the support 61, commutation body 64 is connected with little axle 62 by bearing 63, commutation body device 64 can rotate on little axle 62, yarn 2 needs to do the commutation of 90 degree, because indigo is easy to wear to groove drum 19 operations the time, commutation body 64 together rotates with yarn, when having reduced because of commutation to the wearing and tearing on indigo yarn surface.
Bobbin winding unit 7 adopts many grades of framework cabinet types of multilayer structure as required, electrical motor 73 is given power distribution through transmission gearbox 74 transmission shaft 75 of the left and right sides or many sides, pass to the groove drum shaft 77 of each layer again with the type of drive of synchronous band chain 76, a plurality of groove drums 71 are arranged on every layer of groove drum shaft 77, the rotation of groove drum 71 rotates bobbin 72 by frictional transmission and around yarn, realize a plurality of bobbins 72 simultaneously synchronously collectives around yarn, the spiral grooves of groove drum 71, when transmission yarn 2 axially reciprocating, make yarn 2 regularly equably on yarn tube 72.Main transmission box 74 is placed on the front lower place of bobbin winding unit 7, power as the bobbin coiling, motor 73 is by the Left Drive axle of driving wheel, synchronous band, follower, Left Drive casing 74, again by transmission shaft with on the right transmission shaft of transmission of power to the transmission case body 74, so respectively by driving bevel gear, passive bevel gear, output wheel, output pulley, give groove drum shaft 77 transmission of power by synchronous band, synchronous pulley again, in like manner right transmission gearbox 74 also is to be exported by synchronous pulley.The framework of the bobbin winding unit of being made up of a plurality of entablatrances, cross sill and wall panel element is supporting the mechanism that bobbin is reeled, and forms the assembly sets of the many retainings of multilayer.Power passes to synchronous pulley from the output pulley of left and right active roller box 74 by synchronous band, the rotation of transmission groove drum shaft 77 and groove drum belt wheel respectively simultaneously, by other each layer groove drum 71 rotations of transmission respectively of synchronous band, groove drum 71 drives the rotation of bobbin 72 again and around yarn, method realizes that the collective of bobbins 72 of multilayer, many retainings is around yarn thus.
The speed of bobbin coiling is transmitted by main rotating box, the rotary coding detection also feeds back to electric control system, send the yarn speed and the bobbin winding unit winding speed of Yarn-feeding mechanism are realized interlock under the control of electric control system like this, and set program run according to technological requirement with under the coiling situation, with guarantee reel for yarn around speed, tension force, density, length and shaping reach the setting requirement, thereby reach the purpose of system tube.This machine send yarn and is crucial around yarn, the two must keep absolute synchronous and coordination, work as technological parameter, as after making a speed, density, tension force, length moulding and yarn count and determining, the coiling motor that send yarn motor and winding bobbin of Yarn-feeding mechanism moves under the control of computer control center, be installed in sensor on the bobbin winding unit main transmission box continuously with spiral situation feedback to the computer control center, constantly compare with the program of setting, at any time adjust yarn and the relation sent around yarn, make and send yarn to follow the tracks of around yarn to guarantee synchronized operation, realization system tube.
Claims (8)
1. indigo warp thread system tube technology, it is characterized in that: the indigo yarn (2) that will be wound on axle (1) sent through Yarn-feeding mechanism (3), be divided into a plurality of single thread (2) through a minute yarn feeding device (4), enter tension compensating storage yarn automatic stop arrangement (5), after arriving the nothing rotary commutation tensioner of friction (6) commutation, enter bobbin winding mechanism (7), by groove drum (71) and bobbin (72) frictional transmission, be wound into cheese, send yarn speed by partly control of control, according to the rotating speed of bobbin (72) to control message feedback partly, the rotating speed of the electrical motor (31) by changing Yarn-feeding mechanism (3) changes and send yarn speed, makes yarn speed and the proportional relation of winding speed sent.
2. indigo warp thread tube-making machine, it is characterized in that: by Yarn-feeding mechanism (3), divide yarn feeding device (4), tension compensating storage yarn automatic stop arrangement (5), not having friction rotary commutation tensioner (6) and bobbin winding mechanism (7) forms, also has control partly, sheet yarn (2) is sent through Yarn-feeding mechanism (3), be divided into a plurality of single thread (2) through a minute yarn feeding device (4), enter tension compensating storage yarn automatic stop arrangement (5), after arriving the nothing rotary commutation tensioner of friction (6) commutation, enter bobbin winding unit (7) and be wound into cheese, send yarn speed and winding speed by partly control of control.
3. indigo warp thread tube-making machine according to claim 2, it is characterized in that: described Yarn-feeding mechanism (3) is made up of electrical motor (31), retarder (32), yarn-feeding roller (33) and rubber press roller (34), electrical motor (31) rotates through the cylindrical yarn-feeding roller of retarder (32) deceleration rear drive (33), and make rolling touch with another rubber press roller (34) surface, with sheet yarn (2) clamping, utilize its friction force each other to send from going up tractive through axle (1).
4. according to the indigo warp thread tube-making machine shown in the claim 2, it is characterized in that: described tension compensating storage yarn automatic stop arrangement (5) is made up of at least one automatic stop arrangement, each automatic stop arrangement is by guide porcelain spare (51), metal balance bar (52), thread-carrier rod (53), trammel beam axle (54), conduction copper rod (55), plastic insulation support (56) is formed, guide porcelain spare (51) is captiveed joint with metal balance bar (52), and can rotate around trammel beam axle (54), thread-carrier rod (53) is arranged on trammel beam axle (54) top, conduction copper rod (55) is arranged on trammel beam axle (54) below, tension compensating storage yarn automatic stop arrangement (5) is fixing by plastic insulation support (56), yarn (2) passes from guide porcelain spare (51) center, walking around thread-carrier rod (53) sends, in yarn (2) is being seen off during tension fluctuation, trammel beam (52) swings up and down, automatically to yarn compensation tension force, with the wave resistance yarn, when yarn (2) fluctuates too big, trammel beam (52) is when hanging down into certain angle, contact formation one electrical circuit and parking voluntarily with conduction copper rod (55), with should Yarn break the time, also automatic train stop.
5. indigo warp thread tube-making machine according to claim 2, it is characterized in that: the described nothing rotary commutation tensioner (6) that rubs is made up of support (61), little axle (62), bearing (63), commutation body (64), little axle (62) is fixed on the support (61), commutation body (64) is connected with little axle (62) by bearing (63), commutation body device (64) can be gone up rotation at little axle (62), when groove drum is removed in yarn 90 degree commutations, commutation body (64) together rotates with yarn, when having reduced because of commutation to the wearing and tearing on indigo yarn surface.
6. indigo warp thread tube-making machine according to claim 2, it is characterized in that: described bobbin winding unit (7) adopts many grades of framework cabinet types of multilayer structure as required, electrical motor (73) is given power distribution through transmission gearbox (74) transmission shaft (75) of the left and right sides or many sides, use the type of drive of synchronous band chain (76) to pass to the groove drum shaft (77) of each layer again, a plurality of groove drums (71) are arranged on every layer of groove drum shaft (77), groove drum has spiral grooves on (71), the rotation of groove drum (71) is rotated bobbin (72) by frictional transmission and around yarn, is realized that the simultaneously synchronous collective of a plurality of bobbins (72) is around yarn.
7. indigo warp thread tube-making machine according to claim 2, it is characterized in that: describedly be provided with damping arrangement through axle (1), damping arrangement is made up of dampened disk (11), damping cylinder (12), damping tape (13), the resistance that damping arrangement produces makes sheet yarn (2) keep certain force of strain through axle (1) between yarn-feeding roller (33), but and sudden stop, this tension force is regulated by the pressure of damping cylinder (12).
8. indigo warp thread tube-making machine according to claim 2, it is characterized in that: described rubber press roller (34) is provided with control apparatus, control apparatus is made up of cylinder (35) and connecting rod (36), rubber press roller (34) can be swung under the effect of cylinder (35), connecting rod (36), so that sheet yarn (2) passes from rubber press roller (34) and yarn-feeding roller (33) are middle, regulate the pressure of cylinder (35) and can regulate traction force.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03120991 CN1217837C (en) | 2003-03-27 | 2003-03-27 | Indigo chaine tubbing process and tubbing device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03120991 CN1217837C (en) | 2003-03-27 | 2003-03-27 | Indigo chaine tubbing process and tubbing device thereof |
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| CN1456489A true CN1456489A (en) | 2003-11-19 |
| CN1217837C CN1217837C (en) | 2005-09-07 |
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| CN 03120991 Ceased CN1217837C (en) | 2003-03-27 | 2003-03-27 | Indigo chaine tubbing process and tubbing device thereof |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102303793A (en) * | 2011-07-26 | 2012-01-04 | 重庆国际复合材料有限公司 | Winding tensioner |
| CN101804926B (en) * | 2010-02-22 | 2012-07-25 | 陕西华特新材料股份有限公司 | Double-end six-post polishing disc tension device |
| CN106144753A (en) * | 2015-03-24 | 2016-11-23 | 中原工学院 | A kind of warp thread tube-making machine and cylinder technique processed thereof |
| CN106241492A (en) * | 2016-09-30 | 2016-12-21 | 张家港三得利染整科技有限公司 | A kind of conically shaped cartridge of sheet yarn winder |
| CN107723904A (en) * | 2017-11-14 | 2018-02-23 | 无锡市鼎麒新材料科技有限公司 | Broadening opens up the warp tension and its method of thin cloth loom |
| CN107902485A (en) * | 2017-11-10 | 2018-04-13 | 李晓恒 | Cylinder machine on the Shu Jing of the method for pencil warp thread lease making cylinder a kind of and application this method |
| CN108996317A (en) * | 2017-06-06 | 2018-12-14 | 日本Tmt机械株式会社 | yarn winding machine |
| CN108996318A (en) * | 2018-07-16 | 2018-12-14 | 赵雷 | Automatic coil winder |
| CN110817586A (en) * | 2019-11-22 | 2020-02-21 | 长沙隆昌电子科技有限公司 | Tension control device of bobbin winder |
| CN112981674A (en) * | 2021-03-15 | 2021-06-18 | 安庆得发纺织有限公司 | Wear quick yarn device that send of palm machine |
-
2003
- 2003-03-27 CN CN 03120991 patent/CN1217837C/en not_active Ceased
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101804926B (en) * | 2010-02-22 | 2012-07-25 | 陕西华特新材料股份有限公司 | Double-end six-post polishing disc tension device |
| CN102303793A (en) * | 2011-07-26 | 2012-01-04 | 重庆国际复合材料有限公司 | Winding tensioner |
| CN102303793B (en) * | 2011-07-26 | 2013-04-10 | 重庆国际复合材料有限公司 | Winding tensioner |
| CN106144753B (en) * | 2015-03-24 | 2018-12-21 | 中原工学院 | A kind of warp thread tube-making machine and its cylinder technique processed |
| CN106144753A (en) * | 2015-03-24 | 2016-11-23 | 中原工学院 | A kind of warp thread tube-making machine and cylinder technique processed thereof |
| CN106241492A (en) * | 2016-09-30 | 2016-12-21 | 张家港三得利染整科技有限公司 | A kind of conically shaped cartridge of sheet yarn winder |
| CN108996317A (en) * | 2017-06-06 | 2018-12-14 | 日本Tmt机械株式会社 | yarn winding machine |
| CN108996317B (en) * | 2017-06-06 | 2022-03-11 | 日本Tmt机械株式会社 | Yarn winding machine |
| CN107902485A (en) * | 2017-11-10 | 2018-04-13 | 李晓恒 | Cylinder machine on the Shu Jing of the method for pencil warp thread lease making cylinder a kind of and application this method |
| CN107723904A (en) * | 2017-11-14 | 2018-02-23 | 无锡市鼎麒新材料科技有限公司 | Broadening opens up the warp tension and its method of thin cloth loom |
| CN108996318A (en) * | 2018-07-16 | 2018-12-14 | 赵雷 | Automatic coil winder |
| CN110817586A (en) * | 2019-11-22 | 2020-02-21 | 长沙隆昌电子科技有限公司 | Tension control device of bobbin winder |
| CN112981674A (en) * | 2021-03-15 | 2021-06-18 | 安庆得发纺织有限公司 | Wear quick yarn device that send of palm machine |
| CN112981674B (en) * | 2021-03-15 | 2022-07-19 | 安庆得发纺织有限公司 | Wear quick yarn feeding device of palm machine |
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|---|---|
| CN1217837C (en) | 2005-09-07 |
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