CN207504108U - A kind of battery automatic charging system - Google Patents

A kind of battery automatic charging system Download PDF

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Publication number
CN207504108U
CN207504108U CN201720917673.2U CN201720917673U CN207504108U CN 207504108 U CN207504108 U CN 207504108U CN 201720917673 U CN201720917673 U CN 201720917673U CN 207504108 U CN207504108 U CN 207504108U
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China
Prior art keywords
battery
module
shelf
along
sliding rail
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CN201720917673.2U
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Chinese (zh)
Inventor
周野
郑晔
杜海瑞
夏城源
游润松
方扬
郭建利
汤新玉
杨广
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Shenzhen Jiayi Precision Automation Technology Co Ltd
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Shenzhen Jiayi Precision Automation Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The utility model is related to charging equipment technical fields, provide a kind of battery automatic charging system, it includes shelf, loading and unloading module, plug line module, dock module, overlay film module and control module, loading and unloading module is used to battery bringing up to the shelf or removes from the shelf battery, plug line module is used to plug battery communication line and power cord, docking module is used to dock with shelf, overlay film module is used for the battery covering protection film to charging complete, module is controlled to be used for shelf, loading and unloading module, plug line module, docking module and overlay film module are uniformly controlled.The utility model battery automatic charging system realizes the automation of the operations such as battery loading, turnover, plug wire, charging, overlay film, blanking, helps to improve production capacity and production efficiency.

Description

A kind of battery automatic charging system
Technical field
The utility model is related to charging equipment technical field more particularly to a kind of battery automatic charging systems.
Background technology
The charging measurement of battery is a highly important link in its production process, at present in the charging measurement of battery In the process, the operations such as the feeding of battery, turnover, plug wire, charging, overlay film, blanking still rely primarily on hand labor to complete, production Inefficiency, high labor cost, production capacity are low.
Therefore, it is necessary to for the above-mentioned prior art the problem of, provide a kind of technical solution to solve the above problems.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of battery automatic charging systems of automation.
Technical solution is used by the utility model solves above-mentioned technical problem:
Provide a kind of battery automatic charging system, including shelf, loading and unloading module, plug line module, docking module, Overlay film module and control module, the loading and unloading module are used to battery bringing up to the shelf or take from the shelf battery Under, the plug line module is for plugging battery communication line and power cord, and the docking module with the shelf for docking, institute Overlay film module is stated for the battery covering protection film of charging complete, the control module be used for the shelf, it is described up and down Material module, the plug line module, the docking module and the overlay film module are uniformly controlled.
As an improvement of the above technical solution, the shelf include external charge mouth, the first workbench and the second workbench, The external charge mouth is used to dock module docking with described, passes through company between first workbench and second workbench Binding structure is attached, and multiple charging interfaces are provided on first workbench, movement is provided on second workbench Platform, the mobile platform can move in the horizontal direction, and first workbench includes the first loading plate, first loading plate It is affixed by connecting pole and the upper beam that is arranged on loading plate.
As a further improvement of the above technical scheme, the loading and unloading module includes mechanical arm and battery hand claw, described Battery hand claw is located on the mechanical arm, and the mechanical arm drives the battery hand claw to be moved, and the battery hand claw includes Hand claw main body, is installed with sliding rail on the hand claw main body two sides, in the hand claw main body, perpendicular to the side of two sliding rails It is additionally provided with a pair of of support column upwards, the support column is slidably connected respectively with two sliding rails, is fixedly provided in the hand claw main body First driving mechanism, first driving mechanism is for driving the support column to be slided along the sliding rail, and the sliding rail both ends are also The second driving mechanism is installed with, the output terminal of second driving mechanism is installed with rotation clamping jaw, and 4 clamping jaws that rotate are from electricity Battery is clamped by pond both ends.
As a further improvement of the above technical scheme, the loading and unloading module includes portal frame, and the portal frame includes Gantry frame body, first support and second support, the first support can be slided along in the portal frame main body length direction, institute A pair of of battery gripper can be installed with along the first support upper and lower upward sliding in the second support by stating second support Structure, the battery grasping mechanism include extension arm and L clevis pawls, and edge is on the direction of the second support, the elongation Arm is slideably positioned in the second support, so that 2 extension arms can be relatively distant from or close to movement, to grip electricity Pond, the L-shaped clamping jaw are fixedly arranged on the extension arm, and the L-shaped clamping jaw on two extension arms cooperates to grip Battery.
As a further improvement of the above technical scheme, the plug line module includes pedestal, material acquisition device with driving Dynamic device, is connected with the material acquisition device of at least two different directions on the pedestal, the driving device with it is described Pedestal connects, for driving the base motion.
As a further improvement of the above technical scheme, the material acquisition device includes being connected to the pedestal with respect to two The first material acquisition device of side and the second material acquisition device between the first material acquisition device, described first Material acquisition device can relatively described pedestal move along the first direction and/or the pedestal relatively with the first direction along hanging down Straight second direction movement;The second material acquisition device can relatively described pedestal moved along the first direction and/or phase The pedestal is moved along the second direction.
As a further improvement of the above technical scheme, the plug line module further includes the CCD being connect with the pedestal Device, base motion described in the image-driven that the driving device is obtained based on the CCD devices.
As a further improvement of the above technical scheme, the docking module includes docking module and shelf fixing device, For being docked with the shelf, the shelf fixing device is used to fix the shelf docking module;The docking module Including adapter assembly, propulsive mechanism and soft readjustment mechanism, the adapter assembly includes connector, and the propulsive mechanism is used to push The adapter assembly is moved along x axis directions, the soft readjustment mechanism be used for the connector carry out along y, z-axis direction from It adapts to adjust.
As a further improvement of the above technical scheme, the soft readjustment mechanism includes the first soft readjustment device and the Two soft readjustment devices, the first soft readjustment device includes the first sliding rail, the first sliding block and the first flexible installing frame, described First sliding rail extends along the y-axis direction, and first sliding block is moved along first sliding rail, and the first flexible installing frame is fixed on On first sliding block;The second soft readjustment device is arranged on the first soft readjustment device, and described second is flexible Regulating device includes the second sliding rail, the second sliding block and the second flexible installing frame, and second sliding rail extends along the z-axis direction, described Second sliding block is moved along second sliding rail, and the second flexible installing frame is fixed on second sliding block.
As a further improvement of the above technical scheme, the overlay film module includes rack, control unit and fixed peace Feed device, cutoff device and film covering device in the rack, described control unit are used for the feed device, institute It states cutoff device and the film covering device is controlled, the feed device includes putting material for detachably installing protective film coiled strip Mechanism, the cutoff device include knife rest and tool guide, and the knife rest is moved back and forth along the tool guide, the overlay film dress It puts including feeding clip mechanism and lateral transfer mechanism, the transverse direction transfer mechanism drives the feeding clip mechanism to move back and forth.
The beneficial effects of the utility model are:
A kind of battery automatic charging system of the utility model, including shelf, loading and unloading module, plug line module, docking Module, overlay film module and control module, loading and unloading module are used to battery bringing up to the shelf or by battery from the shelf It removes, plug line module is for plugging battery communication line and power cord, and for being docked with shelf, overlay film module is used for docking module To the battery covering protection film of charging complete, control module is used for shelf, loading and unloading module, plug line module, docking module It is uniformly controlled with overlay film module.The utility model battery automatic charging system realizes battery loading, turnover, plug wire, fills The automation of the operations such as electricity, overlay film, blanking helps to improve production capacity and production efficiency.
Description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical scheme in the embodiment of the utility model Attached drawing to be used briefly describes:
Fig. 1 is the structure diagram of the utility model battery automatic charging system one embodiment;
Fig. 2 is the structure diagram of one embodiment of shelf in the utility model battery automatic charging system;
Fig. 3 is the structure diagram of another angle of the illustrated embodiment of Fig. 2;
Fig. 4 is the structure diagram of one embodiment of battery hand claw in the utility model battery automatic charging system;
Fig. 5 is the driving structure schematic diagram of a support column in embodiment illustrated in fig. 4 battery hand claw;
Fig. 6 is the structure diagram that line module one embodiment is plugged in the utility model battery automatic charging system;
Fig. 7 is the stereoscopic schematic diagram on the direction that pedestal is connect with material acquisition device in embodiment illustrated in fig. 6;
Fig. 8 is the stereoscopic schematic diagram on another direction that pedestal is connect with material acquisition device in embodiment illustrated in fig. 6;
Fig. 9 is the stereoscopic schematic diagram of first material acquisition device and corresponding telecontrol equipment in embodiment illustrated in fig. 6;
Figure 10 is the stereoscopic schematic diagram of second material acquisition device and corresponding telecontrol equipment in embodiment illustrated in fig. 6;
Figure 11 is the structure diagram that module one embodiment is docked in the utility model battery automatic charging system;
Figure 12 is the structure diagram of overlay film module one embodiment in the utility model battery automatic charging system;
Figure 13 is the bottom view of embodiment illustrated in fig. 12;
Figure 14 is the left view of Figure 13;
Figure 15 is the structure diagram of cutoff device one embodiment in the utility model battery automatic charging system;
Figure 16 is the structure diagram of another angle of embodiment illustrated in fig. 15;
Figure 17 is the overall structure diagram of the utility model battery second embodiment of automatic charging system;
Figure 18 is the structure diagram of second embodiment loading and unloading module of the utility model;
Figure 19 is the structure diagram of battery grasping mechanism in Figure 18.
Specific embodiment
The technique effect of the design of the utility model, concrete structure and generation is carried out below with reference to embodiment and attached drawing It clearly and completely describes, to be completely understood by the purpose of this utility model, feature and effect.Obviously, described embodiment It is the part of the embodiment rather than whole embodiments of the utility model, the embodiment based on the utility model, the skill of this field The other embodiment that art personnel are obtained without creative efforts belongs to the model of the utility model protection It encloses.In addition, all connection/connection relations arrived involved in patent, not singly refer to component and directly connect, and refer to can be according to specific Performance, by adding or reducing couple auxiliary, to form more preferably coupling structure.In the utility model it is involved it is upper, Under, the orientation such as left and right description be only for the mutual alignment relation of each component part of the utility model in attached drawing. Each technical characteristic in the utility model, can be with combination of interactions under the premise of not conflicting conflict.
A kind of battery automatic charging system, for carrying out automatic charging, turnover, plug wire, charging, overlay film, blanking to battery Deng operation, to realize automation, production efficiency is improved.
With reference to Fig. 1 and Figure 17, two figures respectively illustrate two implementations of the utility model battery automatic charging system Example, battery automatic charging system are divided into feeding area 1, charging zone 2, discharging area 3 and overlay film area 4.
With reference to figure 1, Fig. 1 is the structure diagram of the utility model battery automatic charging system one embodiment;Such as figure Shown, battery automatic charging system includes shelf 100, loading and unloading module 200, plug line module 300, docking module 400, overlay film Module 500 and control module (not shown), loading and unloading module 200 are used to battery bringing up to shelf 100 or by battery from goods It is removed on frame 100, for plugging battery communication line and power cord, docking module 400 is used for and shelf 100 plug line module 300 Docking, overlay film module 500 are used for the battery covering protection film to charging complete, and control module is used for above-mentioned shelf 100, up and down Material module 200, plug line module 300, docking module 400 and overlay film module 500 are uniformly controlled.Loading and unloading module 200 is set Loading and unloading shifting apparatus 201 is equipped with, plug line module 300 is provided with plug line module shifting apparatus 301.Feeding area 1 and blanking Area 2 is respectively arranged with a loading and unloading module 200 and two plug line modules 300, and plug line module is separately positioned on loading and unloading Module both sides.Charging zone is provided with several docking modules 400, only shows a portion in figure, material conveying trolley is (in figure not Show) drive shelf 100 is controlled to be moved between each module by control module, switch board 600 is arranged on charging zone 2.
With reference to Fig. 2~3, wherein, Fig. 2 is one embodiment of shelf in the utility model battery automatic charging system Structure diagram, Fig. 3 is the structure diagram of the illustrated embodiment of Fig. 2 another angle;As shown in the figure, in the present embodiment, Shelf 100 include the first workbench 110, the second workbench 120 and external charge mouth 140, and external charge mouth 140 is used for docking Module docks, and is fixedly connected between the first workbench 110 and the second workbench 120 by connection structure 130, the first work The top of platform 110 is for carrying battery, the space between mobile platform 121 on the first workbench 110 and the second workbench 120 For storing battery.
First workbench 110 includes the first loading plate 111, and the first loading plate 111 is steel plate, and the first loading plate 111 passes through Connecting pole 112 and upper beam 131 are affixed, and fixed connection mode is welding, and connecting pole 112 and upper beam 131 are section bar, as preferred Used section bar for rectangular tube, rectangular tube can rigidly ensure well the reliability of the first workbench 110 work, in the first carrying Battery charging port 113 is additionally provided between plate 111 and upper beam 131, battery charging port 113 passes through in connecting wire and battery Charging port connects, and the battery to be placed on shelf charges.Column 132, column are connected in the lower part of upper beam 131 132 be also rectangular tube material, bottom end rail 133 is connected in the other end of column 132, between column 132 and bottom end rail 133 It is provided with connecting plate 134, connecting plate 134, the first work of bottom end rail 133, column 132 and the support of 131 collective effect of upper beam Platform 110 so that the first workbench 110 is reliablely and stablely fixedly connected with the second workbench 120.
Second workbench 120 includes mobile platform 121, and the top of mobile platform 121 is steel plate, and lower part is connected to support wheel 122, support wheel 122 is connect with the second workbench lower surface and support movable platform 121 moves in horizontal space, mobile flat The lower part of platform 121 is also associated with sliding block 123, and sliding block 123 is matched with the guide rail 124 on the second workbench, exists for mobile platform 121 Mobile guide in horizontal space is more connected with mobile platform fixed structure between mobile platform 121 and bottom end rail 133 128, mobile platform fixed structure is matched for bolt-type locking mechanism with the long hole shape fixed part 1211 on mobile platform 121, is prevented Only mobile platform 121 is detached from moving process from the second workbench 120, as further optimization, in guide rail 124 Two sections are both provided with limited block (not shown) and ensure that mobile platform 121 is securely and reliably transported in the range of 124 effective travel of guide rail Row.Shelf connecting pole 125 is also associated in the bottom of the second workbench 120, shelf connecting pole 125 is by force piece in vertical side To movement, force piece can be electromagnet or cylinder, and shelf connecting pole 125 is used to be attached with trailer wagon so that shelf It can be moved with the movement of trailer wagon;Charge port 126, charge port 126 and second are provided in the side of the second workbench 120 Battery matching on workbench 120 can be that battery charges, and external charge mouth is additionally provided in the side of the second workbench 120 140, external charge mouth 140 provides the energy, in the second workbench 120 for powering on to shelf for the battery on shelf Bottom is provided with multiple shelf fixed parts, is provided with counterbore 127 on shelf fixed part, counterbore 127 can be used for shelf with charging Fixation to shelf before column docking can be the positioning column that is driven by the cylinder with 127 matched fixing piece of counterbore.
As preference, being additionally provided with idler wheel 136 between bottom end rail 133, idler wheel 136 is drawn in shelf by tractor Shelf are positioned during juice point so that shelf can be matched accurately and reliably with charging column, very convenient and practical, more Universal wheel 135 is also associated in the lower part of bottom end rail, universal wheel 135 is used to support entire shelf, facilitates shelf in tractor Draw under freely turned in multiple directions.
With reference to Fig. 4~5, wherein, Fig. 4 is a reality of battery hand claw in the utility model battery automatic charging system The structure diagram of example is applied, Fig. 5 is the driving structure schematic diagram of a support column in embodiment illustrated in fig. 4 battery hand claw, is such as schemed Shown, in the present embodiment, loading and unloading module 200 includes mechanical arm (not shown) and battery hand claw 210, the battery hand claw 210 set on the robotic arm and battery hand claw are driven to be moved by the mechanical arm, and battery hand claw includes hand claw main body 210, fixed A pair of of sliding rail 220 in 210 two sides of hand claw main body is set on sliding rail 220, along the square upward sliding perpendicular to a pair of of sliding rail 220 A pair of of support column 230 is equipped with, the first driving mechanism 240 is fixedly provided in hand claw main body 210, for driving two support columns 230 It is moved along sliding rail 220, to adjust the spacing between two support columns 230, the both ends of each support column 230 are installed with the second drive Motivation structure 250, the output terminal of the second driving mechanism 250 are installed with rotation clamping jaw 260, the second driving mechanism 250 driving rotating clamp Pawl 260 rotates, to clamp battery from the side of battery.
Preferably, it rotates and recessed groove 261 matched with battery is offered on clamping jaw 260, the rotation rotation clamping of clamping jaw 260 It during battery, is fastened by recessed groove 261 with battery, so as to ensure battery firm grip.
The both ends of each support column 230 are fixedly provided with slotting pawl 270, and along the length direction of support column 230, two slotting pawls 270 are set between two rotation clamping jaws 260, insert pawl 270 and include vertical column 273 and L shapes pawl 271,273 one end of vertical column It is fixedly connected with support column 230,273 other end of vertical column is fixedly connected with L-shaped pawl 271, and L-shaped pawl 271 is along perpendicular to vertical The direction setting of column 273, the bottom end of battery offer jack, this, which inserts pawl 270, can reach battery bottom end, be inserted so as to be inserted into battery In hole, in this way, battery is clamped from battery both ends by 240 rotation clamping jaws 260, and at the other both ends of battery, pass through 240 A slotting pawl 270 fixes the position of the battery both sides, prevents battery from shifting in the direction, ensure that the firm of battery clamping Property.
Mounting base 280 is fixedly provided in hand claw main body 210, by mounting base 280 by battery hand claw and battery charging measurement On the joint of robot, so as to which the adjusting of position is carried out to battery hand claw on the whole.
In the present embodiment, fixed frame 272 is installed in 271 lower end of L-shaped pawl, passes through 240 slotting pawls in hand claw main body 210 240 fixed frames 272 in total on 270, can be with fixed CCD cameras, so as to which boosting battery hand claw carries out in battery hand claw Vision-based detection.
In the present embodiment, the first driving mechanism 240 be cylinder, and the quantity of cylinder be 2, the output terminal of each cylinder with Support column 230 is fixedly connected, so as to which respectively two support columns 230 are carried out with the regulation and control of shift position by 2 cylinders.
In the present embodiment, the second driving mechanism 250 is rotary cylinder, and rotation clamping jaw 260 is fixedly arranged on the output of rotary cylinder On end, rotated, and then clamp battery with driving rotation clamping jaw 260.
With reference to Fig. 6, Fig. 6 is that the structure of plug line module one embodiment in the utility model battery automatic charging system is shown It is intended to, as shown in the figure, in the present embodiment, plug line module 300 includes pedestal 310, material acquisition device 320 and driving and fills Put 330.Driving device 330 uses mechanical arm 331, preferably using six shaft mechanical arms.In addition, driving device 330 further includes directly Displacement of the lines component specifically includes slide plate 332 and guide rail 333, and mechanical arm 331 is fixedly connected with slide plate 332, and slide plate 332 is with motivation Tool arm 331 slides the motion range to further expand mechanical arm 331 with respect to sliding rail 333.
With reference to Fig. 7, Fig. 8, the stereoscopic schematic diagram on the different directions that pedestal is connect with material acquisition device is respectively illustrated. As shown in the figure, in the present embodiment, bearing structure of the pedestal 310 as material acquisition device 320, concrete structure can basis Actual needs adjusts, and pedestal 310 preferably includes backboard 311, left plate 312, right plate 313 and top plate 314 in the present embodiment, Backboard 311, left plate 312, right plate 313 are surrounded by the rectangle support of bottom and side side wall open with top plate 314 jointly.
The material acquisition device 320 of at least two different directions is connected on pedestal 310.By taking diagram as an example, the present embodiment In material acquisition device 320 include being connected to 310 left plate 312 of pedestal and obtained with the first material on right plate 313 Device 321.The utility model can reduce the consumption of material transfer device in positioning stroke and return stroke compared with the prior art On time, for example existing material transfer device is only in a sides of pedestal 310 setting material acquisition device 320, when material is located at During the b sides of pedestal 310, existing material transfer device needs mobile distance to include the distance between pedestal 310 to material, with And pedestal 310 length of itself, and can material directly be obtained with the material acquisition device of b sides in the utility model, it is and existing Technology, which is compared, can at least save the distance of 310 length of pedestal, this for larger-size material acquisition device more It is applicable.
In addition, more material acquisition device 320 can also be connected on pedestal 310, for example it is all provided in the surrounding of pedestal 310 Glove material acquisition device 320 so may be omitted with the operation of the rotation of pedestal 310, for example existing material transfer device only exists The a sides setting material acquisition device 320 of pedestal 310, when material is located at the c sides of pedestal 310, existing material transfer device removes Except above-mentioned movement, it is also necessary to rotate 90 ° so that material obtains dress alignment material, and c can be directly used in the utility model The material acquisition device of side obtains material.
Preferably, the material acquisition device 320 in the present embodiment is further included between first material acquisition device 321 Second material acquisition device 322, second material acquisition device 322 coordinate further to expand with first material acquisition device 321 Material transfer device obtains the range of material.
First material acquisition device 321 can opposite base 310 along the first direction (in figure be horizontal direction) movement and/or Opposite base 310 is moved along the second direction (being vertical direction in figure) vertical with first direction.Similar, second material obtains Device 320 can opposite base 310 move along the first direction and/or opposite base 310 moves in a second direction, further to expand Big material transfer device obtains the range of material.
As the preferred embodiment of the present embodiment, first material acquisition device 321 can opposite base 310 along first party To movement, second material acquisition device 322 can opposite base 310 along the first direction and second direction movement.
Plug line module further includes the detection device 340 being connected on pedestal 310 and CCD devices 350, detection device 340 Whether the material obtained for auxiliary judgment meets the requirements, and can use well known any detection device as needed, herein It is not especially limited.For obtaining material image information, driving device 330 can then be obtained CCD devices 350 based on CCD devices 350 Image-driven pedestal 310 move, it is preferred that the CCD devices 350 in the present embodiment can be obtained simultaneously on three faces of material Image so that positioning is more accurate.
Material acquisition device in the utility model may be used clip claw assembly or Suction cup assembly, in the present embodiment preferably Using clip claw assembly, to adapt to the crawl of wire rod.Specifically, with reference to Fig. 9, Figure 10, first material acquisition device is respectively illustrated With second material acquisition device and the stereoscopic schematic diagram of corresponding telecontrol equipment, as shown in figure 9, first material acquisition device 321 Including can be movable relatively two at clamping jaw 3211 and drive the cylinder 3212 of the jaw action at two.In addition, first material obtains Take device 321 is whole can be slided with respect to sliding rail 315, sliding rail 315 is connect with pedestal 310, is pretended pair to realize that first material obtains Pedestal 310 in the horizontal direction on movement.
Preferably, groove 3213 is equipped with towards the side of another clamping jaw 3211 on clamping jaw 3211, the groove at two on clamping jaw 3213 can be combined into the space for accommodating wire rod, to adapt to the wire rod of major diameter.Further, the bottom of groove 3213 is equipped with and supports Block 3214 is held, holding block 3214 is stretched out towards the direction of another clamping jaw, to clamp wire rod when clamping jaw 3211 captures wire rod, avoids line Material loosens.
As shown in Figure 10, second material acquisition device 322 includes clamping jaw 3221 at can be movable relatively two and drives this The cylinder 3222 of jaw action at two.In addition, the driving axis connection of second material acquisition device 322 and cylinder 312, cylinder 312 It can then be slided with respect to sliding rail 313, sliding rail 313 is connect with pedestal 310, to realize that second material obtains dress opposite base 310 along water Square to the movement on vertical direction.
Preferably, cushion pad 3223 is equipped with towards the side of another clamping jaw 3221 on clamping jaw 3221, it can be to avoid clamping jaw 3221 damage wire rod when capturing wire rod.
With reference to figure 11, docking module 400 is used for during the charging measurement of battery, will be outer on connector and above-mentioned shelf Charge port docking is connect, and in the external charge mouth that connector is accurately inserted on shelf and so that is inserted in place.As described below X, y, z axis direction is with reference to the x, y, z axis direction of rectangular co-ordinate in figure 11.As shown in the figure, docking module 400 includes propulsive mechanism 410th, adapter assembly 440 and soft readjustment mechanism.Propulsive mechanism 410 is soft for adapter assembly 440 to be pushed to be moved along x axis directions Property regulating mechanism be used to dock the automatic adjusument that head assembly carries out y-axis direction and z-axis direction.
Soft readjustment mechanism includes the first soft readjustment device 420 and the second soft readjustment device 430.First soft readjustment Device 420 includes the first sliding rail 423, the first sliding block 422 and the first flexible installing frame 421.First sliding rail 423 prolongs along the y-axis direction It stretches, the first sliding block 422 is moved along the first sliding rail 423, and the first flexible installing frame 421 is fixed on the first sliding block 422, so as to It is moved back and forth along the y-axis direction on the first sliding rail with the first sliding block.
It is soft that second soft readjustment device 430 includes the second sliding rail 433, the second sliding block 432, sliding rail installing plate 434 and second Property mounting bracket 431.Sliding rail installing plate 434 is vertically fixed on the first flexible installing frame 421 of the first soft readjustment device, edge Z-axis direction extends.Second sliding rail 433 is fixed on sliding rail installing plate 434, is extended along the z-axis direction.Second sliding block 432 is along Two sliding rails 433 move, and the second flexible installing frame 431 is fixed on the second sliding block, so as to the second sliding block on the second sliding rail It moves back and forth along the z-axis direction.
Adapter assembly 440 includes connector mounting bracket 441, connector propulsion device 442 and external is filled for dock on shelf The connector 443 of power port;Connector propulsion device 442 is preferably that connector promotes cylinder.Connector 443 is fixed on connector mounting bracket 441, Connector mounting bracket 441 is fixed in soft readjustment mechanism, is specially fixed on the second flexible installing frame 431, so as to it It moves along the z-axis direction.Connector 443 includes end 4431, and the section of the end is gradually reduced along plugging direction, in the present embodiment, Adapter assembly includes a pair of of cylinder straight coupling, and end is the taper that section is gradually reduced along plugging direction, and butt joint has very well Guiding role.
Propulsive mechanism 410 include extend along the x-axis direction propulsion track 413, promoting slider 412, promote cylinder 414 and Propulsion platform 411 with cylinder output terminal is promoted to be fixedly connected, promotes platform 411 to be fixedly connected with promoting slider 412, so as to It is moved with promoting slider 412 along propulsion track 413.Promote cylinder 414 that will promote platform 411 along track 413 is promoted to push, i.e., It moves along the x-axis direction.Soft readjustment mechanism is mounted on the propulsion platform 411, so as to be moved with the movement for promoting platform.
The present embodiment docking module further includes pedestal 450, and pedestal includes substrate 451, and propulsive mechanism 410 is fixedly mounted on On substrate 451.
External charge mouth correspondence on the shelf of connector cooperation docking includes a pair of of jack, in docking operation, is promoting Under the action of mechanism, the end of connector is gradually close to jack, at this time if docking location is there are deviation, fitting end side wall with There is contact or collision in jack, the position of itself can be adaptively adjusted in fitting end by soft readjustment mechanism, if for example, connecing Head there are y to deviation, at this time fitting end side wall contacted with the jack inner wall on the external charge mouth on shelf, first flexibility Regulating device moves (be y to move freely) along its first flexible sliding rail, and the collision of connector and jack is converted to connector Along y to displacement, prevent connector and jack from generating hard collision;Similarly, if connector in docking in z-axis direction there are error, At this time under the action of the second soft readjustment device so that can move freely in connector z-axis, the collision of connector and jack is converted Into connector along y to displacement, at this time connector automatic adjusument is realized in the docking operation with jack, be conducive to improve docking matter Amount and efficiency avoid the random concussion in docking operation from causing the hard collision of connector and the external charge mouth jack on shelf Or interference, it causes docking not smooth or even docking fails.
With reference to Figure 12~14, wherein, Figure 12 is overlay film module one in the utility model battery automatic charging system The structure diagram of embodiment, Figure 13 are the bottom view of embodiment illustrated in fig. 12, and Figure 14 is the left view of Figure 13;As shown in the figure, Upper right corner rectangular coordinate system defines x, y, z direction in reference chart, and overlay film module 500 includes feed device 510, overlay film rack 520 (not shown), cutoff device 530 and film covering device 540 and control unit, the feed device 510, cutoff device 530 and cover Film device 540 is fixedly mounted on overlay film upper rack, treats that coated products are sent into from overlay film frame lower, the installation of protective film coiled strip On feed device, x axis directions are axially parallel to, feed device is used to that protective film to be drawn and is oriented to so that protection Film is unreeled from coiled strip and is moved towards y-axis direction, and for cutoff device for cutting protective film along the x-axis direction, film covering device is used for will Protective film, which covers, to be treated on coated products, and control unit unites to feed device 510, cutoff device 530 and film covering device 540 One control.
Feed device 510 includes the material placing machine structure 511, material guide device 512, guide roller 513 for installing protective film coiled strip With idler roller 514, material placing machine structure 511 includes mounting bracket 5111, active installation division 5112, a pair of of striker plate 5113 and support tube 5114, mounting bracket 5111 is connect, coiled strip can turn on mounting bracket for placing protective film coiled strip with active installation division 5112 Dynamic, active installation division is used for fixing and mounting bracket both ends.The axis of guide roller is parallel with the axis of protective film coiled strip, idler roller Axis is parallel with the axis of protective film coiled strip.Protective film is extracted out from coiled strip, successively by striker plate 5113, support tube 5114th, 514 (not shown) of 513 (not shown) of guide roller and idler roller, striker plate 5113 are used to stop protective film side Along preventing it from being swung in x-axis direction, support tube 5114 is used to support and flattens protective film, prevents during protective film from moving again Turn down, guide roller for being oriented to protective film, idler roller 514 be arranged on guide roller 513 and material guide mechanism 512 it Between, for being tensioned protective film, to ensure that protective film enters material guide mechanism with flat, prevent fold or fold.
Guide component 512 includes the active guide rack 5121 of a pair of parallel installation, is driven by lead material motor 5122.It is main The axis of dynamic guide rack is parallel with the axis of protective film coiled strip, i.e., parallel with x axis directions.
Film covering device includes overlay film frame 541,542 and first sliding rail 543 of transfer mechanism, and overlay film frame 541 is arranged on figure In in unshowned overlay film rack, the first sliding rail 543 is fixed on overlay film frame 541, and transplanting mechanism 542 is along the first sliding rail 543 It is mobile.
Protective film reaches cutoff device 530 from mounting bracket 1112 by material guide device, and protective film end is by overlay film module structure On material folding component 5421 grip and moved back and forth along the y-axis direction on the first sliding rail 543 with transfer mechanism 542, sense in place Feeding clip mechanism stopping is moved along the y-axis direction after device sensing in place, and cutoff device puts down blade and along 543 direction of the first sliding rail at this time Follow rest cuts off protective film, and the material folding component 5421 on overlay film module structure is by the protective film after cut-out along the second sliding rail 544 Direction is moved to suitable position and is discharged, and completes overlay film.
Overlay film frame 541 is arranged in the overlay film rack being not shown in figure, and overlay film frame 541 includes a pair of beams and stabilization Beam, this is arranged in parallel in crossbeam in the overlay film rack being not shown in figure, and stablizes beam both ends and is fixedly connected with crossbeam.First sliding rail 543 are fixed on overlay film frame 541, and transplanting mechanism 542 is moved along the first sliding rail 543.
With reference to Figure 13 and Figure 14, film covering device 540 includes feeding clip mechanism 542, lateral transfer mechanism 543, clamping machine A pair of of material folding component 5421 is symmetrically arranged on structure, feeding clip mechanism 542 is moved back and forth by lateral transfer mechanism 543.
Lateral transfer mechanism 543 includes 5431 (not shown) of the first slide unit, in place the first sliding rail 5432, sensing dress Put with first auxiliary sliding rail 5433, first auxiliary slide unit 5433 moved back and forth along first sliding rail 5432, feeding clip mechanism 542 with First slide unit 5432 connects and moves with it and move, and sensing device senses for whether in place to sense feeding clip mechanism in place Control is fed back to behind position, and it makes the first slide unit stop movement.It is further fixedly arranged on to slide with the first auxiliary on feeding clip mechanism 542 The slide construction that rail 5433 coordinates is moved back and forth along the first auxiliary sliding rail 5433.
Feeding clip mechanism 542 includes the second slide unit 5423, the second sliding rail 5422, material folding component 5421 and longitudinal direction and senses in place Device, wherein, the second slide unit is moved back and forth along the second sliding rail, and material folding component is connected with the second slide unit and moves with it and move, Longitudinal sensors in place is arranged on the both ends of the second sliding rail, for whether in place to sense material folding component.Material folding component 5421 includes First clamping plate, second clamping plate and material folding cylinder, first clamping plate by material folding cylinder stretch realize relative to second clamping plate movement, from And protective film material can be clamped or be discharged.Corresponding position is additionally provided with a pair and is used in first clamping plate and second clamping plate What sensing whether there is material has material sensing device.Wherein the first slide unit and the second slide unit are electronic slide unit, by corresponding electronic vapour Cylinder drives.
With reference to Figure 15,16, wherein, Figure 15 is one reality of cutoff device in the utility model battery automatic charging system The structure diagram of example is applied, Figure 16 is the structure diagram of another angle of embodiment illustrated in fig. 15, as shown in the figure, cutoff device 530 include knife rest 531, knife rest draft gear 532, tool guide 533 and blade 5317,532 extension knife of knife rest draft gear Frame 531 is moved along tool guide 533.
Knife rest 531 includes active connection and slidably installed portion, and slidably installed portion is connected with tool guide, and blade is fixed On the active connection.Wherein, active connection includes movable block 5314, movable rail 5315 and moving cylinder 5316, Blade 5317 is fixedly connected on movable block 5314, and the sliding slot coordinated with movable rail 5315, movable block are provided on movable block 5314 are fixedly connected with the output terminal of moving cylinder 5316 and stretch with it and moved along movable rail, so that blade 5317 Also it is moved accordingly with it.Slidably installed portion include installing plate 5318, be installed with respectively thereon the first sliding block 5311, Second sliding block 5312 and clamping plate 5313.Moving cylinder 5316 is also secured on the installing plate 5318.
Knife rest draft gear 532 includes traction electric machine 5321, initiative traction wheel 5322, driven traction wheel 5323 and leash 5324;Wherein, leash 5324 connects initiative traction wheel and driven traction wheel, initiative traction wheel and 5321 output terminal of traction electric machine It is connected, initiative traction wheel drives leash 5324 to rotate, so as to which driven traction wheel 5323 be driven to rotate.
Tool guide 533 includes the first tool guide 5331 and the second tool guide 5332, and the two is mutually parallel, both ends It is separately fixed on cutting pedestal 534.
Clamping plate 5313 is clamped in leash 5324, and is moved with the movement of leash, so that installing plate 5318 It moves with it, i.e., so that installing plate 5318 drives active connection by the first sliding block 5311 and the second sliding block 5312 respectively along the One tool guide 5331 and the second tool guide 5332 move, and blade 5317 also correspondingly does phase with active connection in the direction The movement answered.
Cutoff device 530 further includes cutting guide pad 535, for the strip that extends along 533 direction of tool guide, and position In on the movement locus of blade 5317, both ends are fixed on cutting pedestal 534, when protective film is cut, cut guide pad 535 Below protective film, upper surface is parallel with xy faces.Cutting guide groove 5351, the guide groove are opened up on cutting guide pad 535 Length direction it is parallel with the extending direction along tool guide (be x-axis direction), when cutting cylinder and stretching out blade 5317, Blade 5317 is penetrated in cutting guide groove 5351;Protective film is carried on itself and blade 5317 by the cutting guide pad 535 during cutting Between, it is crisp that cutting guide groove 5351 is conducive to blade cutting.
When material guide device works, material guide device moves protective film material in the y-direction, and material folding component 5421 is along the second sliding rail 5422 rise to certain position, and longitudinal sensors in place senses it in place, and material folding component stops rising and stretching out the first folder at this time Plate, transversely transfer mechanism 543 moves at cutoff device feeding clip mechanism 542 so that first clamping plate and second clamping plate are located at guarantor The both sides of cuticula material have material sensing device sensing to have a material at this time, and material folding cylinder starts first clamping plate to second clamping plate direction Mobile that first clamping plate and second clamping plate are clamped protective film, the first slide unit on lateral shifting apparatus drives feeding clip mechanism edge First sliding rail moves, and reaches the other end, and after sensing device senses feeding clip mechanism in place in place, feeding clip mechanism stops movement, at this time Cutoff device puts down blade and is moved along tool guide, so as to which protective film be cut off;Material folding component passes through the second slide unit edge Second sliding rail, which is moved to, treats that coated products nearby stop, which is measured by corresponding inductive sensory appts, at this time material folding cylinder Make it with second clamping plate mutually from the release of completion protective film material is covered in it and treats on coated products first clamping plate stretching.
With reference to figure 17~19, wherein, Figure 17 is the entirety of the utility model battery second embodiment of automatic charging system Structure diagram, Figure 18 are the structure diagram of second embodiment loading and unloading module of the utility model, and Figure 19 is electricity in Figure 18 The schematic diagram of pond grasping mechanism;As shown in Figure 17, battery automatic charging system includes shelf 100, loading and unloading module 200, plug Line module 300, docking module 400, overlay film module 500 and control module (not shown), loading and unloading module 200 is used for will Battery brings up to shelf 100 or removes battery from shelf 100, and plug line module 300 is used to plug battery communication line and power supply Line, for docking module 400 for being docked with shelf 100, overlay film module 500 is used for the battery covering protection film to charging complete, control Molding group is used for above-mentioned shelf 100, loading and unloading module 200, plug line module 300, docking module 400 and overlay film module 500 It is uniformly controlled.Feeding area 1 and discharging area 2 are respectively arranged with a loading and unloading module 200 and two plug line modules 300, Plug line module is separately positioned on loading and unloading module both sides.Charging zone is provided with several docking modules 400, it is only shown in figure A middle part, material conveying trolley (not shown) is controlled by control module drives shelf 100 to be moved between each module, switch board 600 are arranged on charging zone 2.
The present embodiment and the difference of one embodiment are that the present embodiment loading and unloading module 200 includes portal frame, It is separately positioned on feeding to go and discharging area, is respectively used to battery and carries out feeding and blanking.Portal frame include gantry frame body 210, First support 220, second support 230 and battery grasping mechanism 240.First support 220 can be along 210 length side of gantry frame body Upward sliding also slides in first support 220 and is provided with second support 230, and second support 230 can be along first support about 220 Square upward sliding is installed with a pair of of battery grasping mechanism 240 in second support 230.Second support 230 includes pair of sliding block 231 and cross-brace frame 232.
Battery grasping mechanism 240 includes extension arm 241 and L-shaped clamping jaw 242, along on the direction of second support 230, Extension arm 241 is slideably positioned in the second support, so that 2 extension arms 241 can be relatively distant from or close to movement, with folder Battery is taken, L-shaped clamping jaw 242 is fixedly arranged on extension arm 241, and 241 L-shaped clamping jaw 242 cooperates to grip on two extension arms Battery.
The opposite mechanical arm type loading and unloading module with one embodiment of the loading and unloading module of the present embodiment gantry frame type, tool There is stronger bearing capacity.
The preferred embodiment of the utility model is above are only, but the utility model is not restricted to the embodiment, be familiar with Those skilled in the art can also make a variety of equivalent variations or replacement without departing from the spirit of the present invention, this Equivalent deformation or replacement are all contained in the application claim limited range a bit.

Claims (10)

1. a kind of battery automatic charging system, it is characterised in that:Including shelf, loading and unloading module, plug line module, docking mould Group, overlay film module and control module, the loading and unloading module are used to battery bringing up to the shelf or by battery from the shelf On remove, the plug line module is for plugging battery communication line and power cord, and the docking module is used for and the shelf pair It connects, the overlay film module is used for the battery covering protection film of charging complete, and the control module is used for shelf, described Loading and unloading module, the plug line module, the docking module and the overlay film module are uniformly controlled.
2. battery automatic charging system according to claim 1, it is characterised in that:The shelf include external charge mouth, First workbench and the second workbench, the external charge mouth be used for it is described dock module docking, first workbench and It is attached between second workbench by connection structure, multiple charging interfaces, institute is provided on first workbench It states and mobile platform is provided on the second workbench, the mobile platform can move in the horizontal direction, and first workbench includes First loading plate, first loading plate are affixed by connecting pole and the upper beam that is arranged on loading plate.
3. battery automatic charging system according to claim 1, it is characterised in that:The loading and unloading module includes mechanical arm With battery hand claw, the battery hand claw is located on the mechanical arm, and the mechanical arm drives the battery hand claw to be moved, institute It states battery hand claw and includes hand claw main body, be installed with sliding rail on the hand claw main body two sides, in the hand claw main body, perpendicular to two A pair of of support column is additionally provided on the direction of a sliding rail, the support column is slidably connected respectively with two sliding rails, the hand claw The first driving mechanism is fixedly provided in main body, first driving mechanism is used to that the support column to be driven to slide along the sliding rail, The sliding rail both ends are fixedly provided with the second driving mechanism, and the output terminal of second driving mechanism is installed with rotation clamping jaw, 4 institutes Rotation clamping jaw is stated to be clamped battery from battery both ends.
4. battery automatic charging system according to claim 1, it is characterised in that:The loading and unloading module includes gantry Frame, the portal frame include gantry frame body, first support and second support, and the first support can be along gantry frame body It is slided on length direction, the second support can be fixed in the second support along the first support upper and lower upward sliding There is a pair of of battery grasping mechanism, the battery grasping mechanism includes extension arm and L-shaped clamping jaw, along perpendicular to the second support On direction, the extension arm is slideably positioned in the second support, so that 2 extension arms can be relatively distant from or close Mobile, to grip battery, the L-shaped clamping jaw is fixedly arranged on the extension arm, the L-shaped clamping jaw phase on two extension arms Mutually coordinate to grip battery.
5. battery automatic charging system according to claim 1, it is characterised in that:The plug line module include pedestal, Material acquisition device and driving device are connected with the material acquisition device of at least two different directions, institute on the pedestal It states driving device to connect with the pedestal, for driving the base motion.
6. battery automatic charging system according to claim 5, it is characterised in that:The material acquisition device includes connection First material acquisition device in the pedestal opposite sides and the second material between the first material acquisition device Acquisition device, the first material acquisition device can relatively described pedestal move along the first direction and/or relatively described pedestal edge The second direction movement vertical with the first direction;The second material acquisition device can relatively described pedestal along described first Direction moves and/or relatively described pedestal is moved along the second direction.
7. battery automatic charging system according to claim 5, it is characterised in that:The plug line module further includes and institute State the CCD devices of pedestal connection, base motion described in the image-driven that the driving device is obtained based on the CCD devices.
8. battery automatic charging system according to claim 1, it is characterised in that:The docking module includes docking module With shelf fixing device, for being docked with the shelf, the shelf fixing device is used to fix the goods docking module Frame;The docking module includes adapter assembly, propulsive mechanism and soft readjustment mechanism, and the adapter assembly includes connector, described For the adapter assembly to be pushed to move along the x-axis direction, the soft readjustment mechanism is used to carry out the connector propulsive mechanism Along y, the automatic adjusument in z-axis direction.
9. battery automatic charging system according to claim 8, it is characterised in that:The soft readjustment mechanism includes first Soft readjustment device and the second soft readjustment device, the first soft readjustment device include the first sliding rail, the first sliding block and the One flexible installing frame, first sliding rail extend along the y-axis direction, and first sliding block is moved along first sliding rail, and described One flexible installing frame is fixed on first sliding block;The second soft readjustment device is arranged on the first soft readjustment dress It puts, the second soft readjustment device includes the second sliding rail, the second sliding block and the second flexible installing frame, the second sliding rail edge Z-axis direction extends, and second sliding block is moved along second sliding rail, and the second flexible installing frame is fixed on described second and slides On block.
10. battery automatic charging system according to claim 1, it is characterised in that:The overlay film module includes rack, control The unit processed and feed device being fixedly mounted in the rack, cutoff device and film covering device, described control unit are used for The feed device, the cutoff device and the film covering device are controlled, the feed device is included for detachable The material placing machine structure of protective film coiled strip is installed, the cutoff device includes knife rest and tool guide, and the knife rest is led along the knife rest Rail moves back and forth, and the film covering device includes feeding clip mechanism and lateral transfer mechanism, and the transverse direction transfer mechanism drives the folder Material mechanism moves back and forth.
CN201720917673.2U 2017-07-26 2017-07-26 A kind of battery automatic charging system Active CN207504108U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720917673.2U CN207504108U (en) 2017-07-26 2017-07-26 A kind of battery automatic charging system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720917673.2U CN207504108U (en) 2017-07-26 2017-07-26 A kind of battery automatic charging system

Publications (1)

Publication Number Publication Date
CN207504108U true CN207504108U (en) 2018-06-15

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