CN206464817U - The cabinet system of processing and the automatic processing system of transformer of transformer - Google Patents

The cabinet system of processing and the automatic processing system of transformer of transformer Download PDF

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Publication number
CN206464817U
CN206464817U CN201720129314.0U CN201720129314U CN206464817U CN 206464817 U CN206464817 U CN 206464817U CN 201720129314 U CN201720129314 U CN 201720129314U CN 206464817 U CN206464817 U CN 206464817U
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China
Prior art keywords
case
along
processing
process equipment
heel post
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Expired - Fee Related
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CN201720129314.0U
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Chinese (zh)
Inventor
张春伟
姚佳诚
徐圣昊
宦海祥
郑雷
曾勇
张红蕾
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Yangcheng Institute of Technology
Yancheng Institute of Technology
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Yangcheng Institute of Technology
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Abstract

The utility model provides a kind of cabinet system of processing of transformer and the automatic processing system of transformer, belongs to the manufacture field of transformer.The cabinet system of processing of transformer includes case along process equipment, bottom plate process equipment, heel post process equipment and the first assembling equipment, and the first assembling equipment is connected with case along process equipment, bottom plate process equipment and heel post process equipment respectively;First assembling equipment includes heel post grasping mechanism, case along grasping mechanism, assembly welding mechanism and for installing heel post grasping mechanism, case along grasping mechanism and the assembling supporting mechanism of assembly welding mechanism.The original paper of different processes can be spliced and be welded by it, and the streamlined of cabinet and the processing of mechanization are realized on same workbench, operating efficiency is greatly improved.A kind of automatic processing system of transformer, it includes the cabinet system of processing of above-mentioned transformer.It being capable of mechanization, the processing for realizing transformer of streamlined.

Description

The cabinet system of processing and the automatic processing system of transformer of transformer
Technical field
The utility model is related to the manufacture field of transformer, in particular to a kind of cabinet system of processing of transformer With the automatic processing system of transformer.
Background technology
Transformer includes cabinet and fin, and the cabinet is made up of base, heel post and case edge, and base, heel post With case along in process, it is necessary to raw material is processed, soldering etc., at present, mainly completed by manually Processing and welding step, it is necessary to manually pick up transformer using clamping device to be then processed during welding And welding.Especially for assembling base, heel post and case along when, inefficiency, it is more difficult to meet industrialization, mass It is required that.
Utility model content
The purpose of this utility model is the cabinet system of processing for providing a kind of transformer, and it can be by the original of different processes Part is spliced and welded, and the streamlined of cabinet and the processing of mechanization are realized on same workbench, is greatly improved Operating efficiency.
Another object of the present utility model is to provide a kind of automatic processing system of transformer, and it being capable of mechanization, stream The processing for realizing transformer of aquation.
What embodiment of the present utility model was realized in:
A kind of cabinet system of processing of transformer, it includes case and set along process equipment, bottom plate process equipment, heel post processing Standby and the first assembling equipment, the first assembling equipment is processed with case along process equipment, bottom plate process equipment and heel post respectively Equipment is connected;First assembling equipment includes the heel post gripper for being used to capture the obtained heel post of heel post process equipment processing Structure, for capturing case along process equipment the case on obtained case edge is processed along grasping mechanism, assembly welding mechanism and for installing Heel post grasping mechanism, case are along grasping mechanism and the assembling supporting mechanism of assembly welding mechanism.
In preferred embodiment of the present utility model, the case of the cabinet system of processing of above-mentioned transformer includes along grasping mechanism Grabbing assembly and upset grabbing assembly are lifted, lifting grabbing assembly is optionally connected with upset grabbing assembly, assembling support machine Articulated base is provided with structure, upset grabbing assembly includes holder and flip piece, and holder includes the grip block being connected with each other And support bar, one end and the support bar of flip piece be hinged, and the other end and the articulated base of flip piece are hinged.
In preferred embodiment of the present utility model, the flip piece of the cabinet system of processing of above-mentioned transformer is turned over including first The first articulated section and the second articulated section are provided with bull stick and the second turning rod, support bar, the first hinge point is hinged in second The top in portion, one end of the first turning rod is hinged with the first articulated section, and the other end of the first turning rod is articulated with articulated base and leaned on The nearly one end of case along process equipment, one end of the second turning rod is hinged with the second articulated section, and the other end of the second turning rod is hinged One end in articulated base away from case along process equipment.
In preferred embodiment of the present utility model, the assembling supporting mechanism of the cabinet system of processing of above-mentioned transformer is set There are rotating bar and the locating rod for the case edge after holder upset of transferring, one end of rotating bar is connected to assembling support machine Structure, one end of locating rod is connected to rotating bar and vertical with support bar, and rotating bar is rotatable relative to assembling supporting mechanism.
In preferred embodiment of the present utility model, the bottom plate process equipment of the cabinet system of processing of above-mentioned transformer includes Backplanes support mechanism and be installed on the floor conveyor structure of backplanes support mechanism, dististyle grasping mechanism, bottom plate detent mechanism and Bottom plate welding mechanism, floor conveyor structure is connected with the first assembling equipment, and bottom plate detent mechanism includes location-plate and positioning cylinder, Location-plate is connected with positioning cylinder, and positioning cylinder is connected with backplanes support mechanism.
In preferred embodiment of the present utility model, the heel post process equipment bag of the cabinet system of processing of above-mentioned transformer Include heel post supporting mechanism and be installed on the heel post transport mechanism and heel post cutting mechanism of heel post supporting mechanism, it is edge-on Post transport mechanism is connected with the first assembling equipment, and heel post cutting mechanism is located at the top of heel post transport mechanism.
In preferred embodiment of the present utility model, the case of the cabinet system of processing of above-mentioned transformer includes along process equipment Case along supporting mechanism and be installed on case along first case of supporting mechanism along transport mechanism, case along cutting mechanism, second case along pass Send mechanism, arranging mechanism and case along welding mechanism, second case along transport mechanism positioned at first case end along transport mechanism, first Case includes transfer assembly and guidance set along transport mechanism, and guidance set includes side block post, guide pad, spring and directive wheel, led It is installed on to wheel in guide pad, guide pad is connected by spring with case along supporting mechanism, side block post is installed on case along supporting mechanism And be arranged at intervals with directive wheel, the Transfer pipe that side block post passes through with directive wheel formation for angle steel.
In preferred embodiment of the present utility model, the case of the cabinet system of processing of above-mentioned transformer includes along cutting mechanism Mounting assembly and the cutting assembly and lifting assembly being arranged in mounting assembly, mounting assembly include installing plate and mounting rod, Cutting assembly includes rotating shaft, is connected to the emery wheel of rotating shaft and the cutting motor of drive shaft, and lifting assembly includes cam, connection In the connecting rod and the lifting motor of driving cam of cam, installing plate is connected with case along supporting mechanism, one end of mounting rod with Installing plate is hinged, and the other end and the rotating shaft of mounting rod are hinged, and one end of connecting rod is connected with cam, and the other end of connecting rod is with turning Axle is hinged.
In preferred embodiment of the present utility model, the case of the cabinet system of processing of above-mentioned transformer is set along supporting mechanism There are the first stopper slot and the second stopper slot, the first stopper slot is two and is arranged at both sides of the case along supporting mechanism, and second is spacing Groove is two and is oppositely arranged that the second stopper slot forms rectangle stopper slot, second case edge between being connected to two the first stopper slots Transport mechanism is located in the first stopper slot.
A kind of automatic processing system of transformer, it includes fin process equipment, the second assembling equipment and above-mentioned change The cabinet system of processing of depressor, the second assembling equipment assembles equipment with the first of the cabinet system of processing of transformer respectively and dissipated Backing process equipment is connected.
The beneficial effect of the utility model embodiment is:Process bottom plate respectively by three different process equipments, it is edge-on Post and case edge, and three parts are assembled using the first assembling equipment, and correspondence is different in the first assembling equipment Part is respectively provided with case along grasping mechanism and heel post grasping mechanism, and for welding the assembly welding mechanism of three, it is real Show mechanization, the streamlined of cabinet processing, for specific casing structure, meet the requirement industrially produced in enormous quantities, Processing efficiency and machining accuracy are improved simultaneously.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme of the utility model embodiment, it will use below required in embodiment Accompanying drawing be briefly described, it will be appreciated that the following drawings illustrate only some embodiments of the present utility model, therefore should not be by Regard the restriction to scope as, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also To obtain other related accompanying drawings according to these accompanying drawings.
The structural representation of the cabinet system of processing for the transformer that Fig. 1 provides for the utility model embodiment;
Cutting machine of the case of the cabinet system of processing for the transformer that Fig. 2 provides for the utility model embodiment along process equipment The structural representation of frame;
Cutting machine of the case of the cabinet system of processing for the transformer that Fig. 3 provides for the utility model embodiment along process equipment The side view of frame;
Fig. 4 is the partial enlarged drawing at IV in Fig. 3;
Forming machine of the case of the cabinet system of processing for the transformer that Fig. 5 provides for the utility model embodiment along process equipment The structural representation of frame;
The structure of the bottom plate process equipment of the cabinet system of processing for the transformer that Fig. 6 provides for the utility model embodiment is shown It is intended to;
The structure of the heel post process equipment of the cabinet system of processing for the transformer that Fig. 7 provides for the utility model embodiment Schematic diagram;
The structure of first assembling equipment of the cabinet system of processing for the transformer that Fig. 8 provides for the utility model embodiment is shown It is intended to.
Icon:The cabinet system of processing of 600- transformers;100- casees are along process equipment;110- cutting frames;120- first Case is along transport mechanism;121- transfer assemblies;122- guidance sets;123- side block posts;124- guide pads;125- springs;126- is led To wheel;130- casees are along cutting mechanism;131- mounting assemblies;131a- installing plates;131b- mounting rods;132- cutting assemblies;133- Lifting assembly;133a- cams;133b- connecting rods;133c- lifting motors;134- feed ends;135- discharge ends;First section of 136- Cutting apparatus;137- second cuts off device;138- emery wheels;140- forming frames;The stopper slots of 141- first;142- the first side walls; 143- second sidewalls;The stopper slots of 144- second;145- welded limiting grooves;150- second case is along transport mechanism;160- arranging mechanisms; The laying racks of 161- first;The laying racks of 162- second;163- puts manipulator;170- casees are along welding mechanism;171- welds column; 172- lead frame;173- plumb joints;200- bottom plate process equipments;210- backplanes supports mechanism;220- floor conveyor structures; 230- dististyle grasping mechanisms;231- dististyles capture column;232- dististyle crawl arms;233- dististyle gripping heads;240- bottom plates are positioned Mechanism;241- location-plates;242- positioning cylinders;250- bottom plate welding mechanisms;260- dististyle placement mechanisms;300- heel posts are processed Equipment;310- heel post supporting mechanisms;320- heel post transport mechanisms;330- heel post cutting mechanisms;The assemblings of 400- first are set It is standby;410- heel post grasping mechanisms;420- casees are along grasping mechanism;421- lifts grabbing assembly;422- overturns grabbing assembly;423- Holder;424- flip pieces;425- grip blocks;426- support bars;The turning rods of 427- first;The turning rods of 428- second;430- groups Welding equipment connection mechanism;440- assembles supporting mechanism;441- articulated bases;443- rotating bars;444- locating rods;511- inequilaterals angle Steel;The steel plates of 512- first;The steel plates of 513- second;520- bottom plates.
Embodiment
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer Accompanying drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that retouched The embodiment stated is a part of embodiment of the utility model, rather than whole embodiments.Generally here described in accompanying drawing and The component of the utility model embodiment shown can be arranged and designed with a variety of configurations.
Therefore, the detailed description of embodiment of the present utility model below to providing in the accompanying drawings is not intended to limit requirement The scope of the present utility model of protection, but it is merely representative of selected embodiment of the present utility model.Based in the utility model Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all Belong to the scope of the utility model protection.
It should be noted that:Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi It is defined in individual accompanying drawing, then it further need not be defined and explained in subsequent accompanying drawing.
, it is necessary to illustrate in description of the present utility model, the instruction such as term " vertical ", " level ", " interior ", " outer " Orientation or position relationship are that, based on orientation shown in the drawings or position relationship, or the utility model product is usually put when using The orientation or position relationship put, or the orientation that usually understands of those skilled in the art or position relationship, are for only for ease of Describe the utility model and simplify to describe, rather than indicate or imply signified device or element must have specific orientation, With specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.In addition, term " first ", " the Two " etc. are only used for distinguishing description, and it is not intended that indicating or implying relative importance.
In description of the present utility model, in addition it is also necessary to which explanation, unless otherwise clearly defined and limited, term " are set Put ", " installation ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integratedly Connection;Can be mechanical connection or electrical connection;Can be joined directly together, can also be indirectly connected to by intermediary, It can be the connection of two element internals.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition Concrete meaning of the language in the utility model.
Embodiment
Fig. 1, a kind of cabinet system of processing 600 of transformer of the present embodiment offer, including case be refer to along process equipment 100th, bottom plate process equipment 200, the assembling equipment 400 of heel post process equipment 300 and first.Case is along process equipment 100, bottom plate Process equipment 200 and heel post process equipment 300 are all separate, are respectively used to delivery casing along, bottom plate 520 and edge-on Post, the first assembling equipment 400 connects with case along process equipment 100, bottom plate process equipment 200 and heel post process equipment 300 respectively Connect, for bottom plate 520, heel post and case to be formed into cabinet along welding.
Concrete structure of the case along process equipment 100 see Fig. 1~Fig. 5.
Specifically, Fig. 1, Fig. 2 and Fig. 5 are please referred to, case includes case along process equipment 100, and (figure is not along supporting mechanism Show), first case along transport mechanism 120, case along cutting mechanism 130, second case along transport mechanism 150, arranging mechanism 160 and case edge Welding mechanism 170.Case is that the case edge that machine-shaping is transformer is carried out after being cut to unequal angle 511 along process equipment 100.
Case is used to support and install first case along transport mechanism 120, case along cutting mechanism 130, the second case along supporting mechanism Along transport mechanism 150, arranging mechanism 160 and case along welding mechanism 170.Case includes cutting frame 110 and shaping along supporting mechanism Frame 140.Wherein, it is installed on along transport mechanism 120 and case along cutting mechanism 130 on cutting frame 110 for first case, second case edge Transport mechanism 150, arranging mechanism 160 and case are installed on forming frame 140 along welding mechanism 170.
Referring to Fig. 2, cutting frame 110 is the frame structure of rectangle, cutting frame is installed on along conveyer first case On 110, case is installed on cutting frame 110 along cutting mechanism 130 and positioned at first case top along transport mechanism 120.
Refer to Fig. 3 and Fig. 4, include transfer assembly 121 and guidance set 122, transmission group along transport mechanism 120 first case Part 121 is used to transmit unequal angle 511, and guidance set 122 is used for spacing unequal angle 511, makes unequal angle 511 real Existing directional transmissions.
Transfer assembly 121 is wheel conveyor, in the present embodiment, and roller is selected along along transport mechanism 120 at first case There are certain intervals between formula conveyer belt, each roller of wheel conveyor, be easy to case along cutting mechanism 130 to transfer assembly Unequal angle 511 on 121 is cut off without destroying transfer assembly 121.
Guidance set 122 includes side block post 123, guide pad 124, spring 125 and directive wheel 126, and directive wheel 126 is installed on In guide pad 124, guide pad 124 is connected by spring 125 with cutting frame 110, and side block post 123 is installed on cutting frame 110 And be arranged at intervals with directive wheel 126, the Transfer pipe that side block post 123 passes through with the formation angle steel of directive wheel 126.
Specifically, unequal angle 511 includes the orthogonal steel plate 513 of first steel plate 512 and second, side block post 123 Contacted with the lateral surface of the first steel plate 512, guide pad 124 is contacted with the medial surface of the first steel plate 512, directive wheel 126 and second The medial surface contact of steel plate 513, transfer assembly 121 is contacted with the lateral surface of the second steel plate 513.The two ends of side block post 123 pass through Bearing is installed on cutting frame 110, while directive wheel 126 is installed in guide pad 124 by bearing and axle, in transfer assembly When 121 drive unequal angles 511 are moved, when unequal angle 511 is contacted with side block post 123 and directive wheel 126, it can drive Side block post 123 and directive wheel 126 rotated around axial line, and in the present embodiment, side block post 123 and directive wheel 126 are designed as The design that can be rotated around axial line, slow down side block post 123 and rubs when directive wheel 126 carries out spacing to unequal angle 511 Wipe power.
It that is to say, Transfer pipe is the passage that " L " type is formed by side block post 123, directive wheel 126 and transfer assembly 121, Spacing so as to be carried out to the four sides of unequal angle 511, limit effect is more preferable.In addition, guide pad 124 by spring 125 with cutting Cutting mill frame 110 is connected, and can slow down the vibration produced when case is cut along cutting mechanism 130 to unequal angle 511, so that Ensure the orientation transmission of unequal angle 511.
Fig. 2 and Fig. 3 are referred to, case includes mounting assembly 131, cutting assembly 132 and lifting assembly along cutting mechanism 130 133, mounting assembly 131 is used to cutting assembly 132 and lifting assembly 133 being mounted and fixed to cutting frame 110.
Mounting assembly 131 includes installing plate 131a and mounting rod 131b;Cutting assembly 132 includes rotating shaft (not shown), sand Wheel 138 and cutting motor (not shown), emery wheel 138 are connected to rotating shaft, and cutting motor is connected to drive shaft with rotating shaft and entered Row is rotated, and then drives emery wheel 138 to cut;Lifting assembly 133 includes cam 133a, connecting rod 133b and lifting motor 133c. Installing plate 131a is the platy structure of rectangle, and installing plate 131a is vertically arranged on cutting frame 110, mounting rod 131b one end It is hinged with installing plate 131a, the other end is hinged with rotating shaft, connecting rod 133b one end is connected with cam 133a, the other end and rotating shaft It is hinged.Wherein mounting rod 131b and connecting rod 133b are connected by bearing with rotating shaft respectively, that is to say that rotating shaft will not in rotation Mounting rod 131b and connecting rod 133b is driven to be rotated, lifting motor 133c bands moving cam 133a is rotated, cam 133a Connecting rod 133b is driven to be moved up and down, so as to realize the lifting of rotating shaft.Mounting rod 131b is hinged with rotating shaft, further fixed Emery wheel 138 is carried out at 2 points and fixed by emery wheel 138, realization, makes emery wheel 138 in motion process and cutting process, stability is more It is high.
Because case edge is rectangular structure, the size of its length and width is different.Accordingly, in the present embodiment, two casees are set Along cutting mechanism 130, the unequal angle 511 of cutting different length is realized respectively.Specifically, cutting frame 110 includes charging End 134 and discharge end 135, case first cuts off device 136 and second and cuts off device along what cutting mechanism 130 included being arranged side by side 137, the first distance for cutting off device 136 and discharge end 135 is more than the second distance for cutting off device 137 and discharge end 135.In reality In the cutting process of border, first, which cuts off device 136, is first cut, then when unequal angle 511 moves to discharge end 135 again When, second cuts off device 137 is cut again, and the first length for cutting off the unequal angle 511 that the cutting of device 136 is formed is more than Second cuts off the length for the unequal angle 511 that the cutting of device 137 is formed, and first cuts off the cutting of device 136 formation not Equal leg angle 511, which is first transported, is extremely molded second case along transport mechanism 150.
Referring to Fig. 5, forming frame 140 is used to install second case along transport mechanism 150, arranging mechanism 160 and bonding machine Structure.Shifted in order to avoid the unequal angle 511 after cutting is transported at second case along in transport mechanism 150, the present embodiment In, the first stopper slot 141 is set in the both sides of forming frame 140, and the first stopper slot 141 includes the side of the first side wall 142 and second Wall 143, the first side wall 142 and second sidewall 143 can carry out spacing to unequal angle 511, and second case along transport mechanism 150 In the first stopper slot 141 and positioned between the first side wall 142 and second sidewall 143.
The second stopper slot 144 is additionally provided with forming frame 140, the second stopper slot 144 is put for positioning arranging mechanism 160 Unequal angle 511 after putting.First stopper slot 141 and the second stopper slot 144 are spliced to form the frame structure of rectangle, in addition, In the first stopper slot 141 and four right angles of the second stopper slot 144 formation, welded limiting groove 145, welded limiting are additionally provided with Groove 145 is easy to plumb joint 173 to stretch into be welded.
Second case along transport mechanism 150 be located at first case end along transport mechanism 120, that is to say, first case along transmission The angle steel that mechanism 120 is conveyed is after cutting of the case along cutting mechanism 130, and transport is to second case along transport mechanism 150, the second case The angle steel after cutting is transported along transport mechanism 150, and is placed into by the progress of arranging mechanism 160 after ad-hoc location, is welded Mechanism is welded.In the present embodiment, second case is conveyer belt transmission along transport mechanism 150.
Arranging mechanism 160 includes the first laying rack 161, the second laying rack 162 and puts manipulator 163, the first laying rack 161 are vertically arranged to forming frame 140, and the second laying rack 162 is horizontally installed to the first laying rack 161, puts manipulator 163 and pacifies Loaded on the second laying rack 162;Relative to forming frame 140 slidably, the second laying rack 162 is relative to for first laying rack 161 One laying rack 161 can be slided up and down, put manipulator 163 relative to the second laying rack 162 slidably and rotate.
Unequal angle 511 after cutting is transported at second case along in transport mechanism 150, the second pendulum of arranging mechanism 160 Put frame 162 to move downward along the first laying rack 161, put manipulator 163 along the second laying rack 162 close to the first laying rack 161 direction motion, after the top position of angle steel is moved to, puts the clamping unequal angle 511 of manipulator 163, has clamped Cheng Hou, the second laying rack 162 motion upwards, the first laying rack 161 is moved along forming frame 140, put manipulator 163 along Second laying rack 162 is moved away from the direction of the first laying rack 161, after ad-hoc location is moved to, puts manipulator 163 Rotated, turn to the unequal angle 511 of clamping and hung down with second case along the unequal angle 511 in transport mechanism 150 Directly, and by unequal angle 511 place, form the frame structure of rectangle.
Specifically, put the clamping of manipulator 163 is the first unequal angle 511 for cutting off the cutting of device 136, the second case It is the second unequal angle 511 for cutting off the cutting of device 137 along the unequal angle 511 in transport mechanism 150, and two the Two casees identical with the length for the angle inequilateral steel that first cuts off the cutting of device 136 along the distance between transport mechanism 150, when putting Manipulator 163 cuts off the unequal angle 511 that device 136 cuts by first and carries out after rotation puts, being spliced to form rectangle Frame structure.Now, recycle welding mechanism to weld rectangular frame to complete.
Welding mechanism includes welding column 171, lead frame 172 and plumb joint 173, and welding column 171 is installed on shaping In frame 140, lead frame 172 is installed on welding column 171, and lead frame 172 slidably, is welded relative to welding column 171 Joint 173 is installed on lead frame 172, and plumb joint 173 is relative to lead frame 172 slidably.Arranging mechanism 160 puts angle steel The frame structure for rectangle is put, wherein, welding column 171 is located at the center of the framework of the rectangle, the correspondence of lead frame 172 For rectangle and the outside of welding column 171 is sheathed on, corresponding, plumb joint 173 is four, and is distributed in lead frame 172 Both sides.In the present embodiment, lead frame 172 is relative to welding column 171 slidably and plumb joint 173 is relative to lead frame 172 be slidably that the slide rail used coordinates with sliding block, and is realized using the mode of cylinder or Driven by Hydraulic Cylinder.It should be understood that In other embodiment, it would however also be possible to employ other mechanical mechanisms, which are realized, to be slided, and is transported circumference using the cooperation of leading screw and nut, cam It is dynamic to be converted into linear motion etc..
Operation principle of the case along process equipment 100 be:It will not be waited by guidance set 122 along transport mechanism 120 for first case The orientation of corner angle 511 is sent to case and cut along cutting mechanism 130, and guidance set 122 can be prevented effectively from inequilateral angle Steel 511 shifts in transportation, is accurately transmitted and is cut, cutting accuracy is higher, the angle steel after the completion of cutting Into second case along transport mechanism 150, the angle steel after cutting is transported to the He of arranging mechanism 160 along transport mechanism 150 for second case Welding mechanism, arranging mechanism 160 puts angle steel the frame structure to form rectangle, then carries out welding completion using welding mechanism The processing on case edge.Whole process realizes that streamlined is operated, and process time is shorter, and operation is easier, and substantially increases processing Efficiency, be adapted to produce in enormous quantities.
The concrete structure of bottom plate process equipment 200 see Fig. 6.Bottom plate process equipment 200 includes backplanes support mechanism 210th, floor conveyor structure 220, dististyle grasping mechanism 230, bottom plate detent mechanism 240 and bottom plate welding mechanism 250.
Backplanes support mechanism 210 is used to support and the positioning of mounting base transport mechanism 220, dististyle grasping mechanism 230, bottom plate Mechanism 240 and bottom plate welding mechanism 250.Floor conveyor structure 220 is used to transmit in bottom plate 520, the present embodiment, floor conveyor Structure 220 is conveyer structure, and when bottom plate 520 moves to bottom plate detent mechanism 240, bottom plate detent mechanism 240 enters to bottom plate 520 Row positioning.Specifically, bottom plate detent mechanism 240 includes location-plate 241 and positioning cylinder 242, positioning cylinder 242 and location-plate 241 connect and drive location-plate 241 to stretch, when bottom plate 520 as floor conveyor structure 220 moves to bottom plate detent mechanism 240 Position when, the control piston rod of positioning cylinder 242 stretches out, so as to promote location-plate 241 to travel forward, pushes against bottom plate 520.
After location-plate 241 is positioned to bottom plate 520, dististyle grasping mechanism 230 is captured out of dististyle placement mechanism 260 Dististyle, and the dististyle is positioned over to the both sides of bottom plate 520, then dististyle and bottom plate 520 are carried out using bottom plate welding mechanism 250 Welding.Specifically, dististyle grasping mechanism 230 includes dististyle crawl column 231, dististyle crawl arm 232 and dististyle gripping head 233, One end of dististyle crawl column 231 is connected to backplanes support mechanism 210, and dististyle captures column 231 relative to backplanes support mechanism 210 is rotatable, and dististyle crawl arm 232 is connected to dististyle crawl column 231, and dististyle crawl arm 232 captures column relative to dististyle 231 slidably, and dististyle gripping head 233 is installed on the side that dististyle crawl arm 232 captures column 231 away from dististyle.Dististyle is captured First 233 can realize the clamping and disengaging to dististyle, be easy to being moved to dististyle into the two of bottom plate 520 from dististyle placement mechanism 260 Side.Bottom plate welding mechanism 250 can be slided in backplanes support mechanism 210, so as to realize the weldering to the diverse location of bottom plate 520 Connect.The structure of slip is realized in dististyle grasping mechanism 230 a variety of, for example:The cooperation of sliding block and chute, leading screw and nut are matched somebody with somebody Close etc..Realize that the mode rotated also has a variety of, for example:Motor is driven, the cooperation of gear is rotated, the cooperation of worm and gear is rotated Deng.In the present embodiment, the mode slided and rotated is not specifically limited, its corresponding structure can be found in relevant in the prior art The corresponding construction for sliding and rotating.
The concrete structure of heel post process equipment 300 see Fig. 7.Heel post process equipment 300 is supported including heel post Mechanism 310, heel post transport mechanism 320 and heel post cutting mechanism 330.
Heel post supporting mechanism 310 is used to installing and supporting heel post transport mechanism 320 and heel post cutting mechanism 330. In the present embodiment, heel post transport mechanism 320 is wheel conveyor, the raw material processed in heel post process equipment 300 for etc. There are certain intervals between corner angle, each roller of wheel conveyor, be easy to heel post cutting mechanism 330 to pass heel post The angle steel in mechanism 320 is sent to be cut off without destroying heel post transport mechanism 320.Heel post transport mechanism 320 may also set up Case is spacing to equal leg angle progress along the guidance set 122 in process equipment 100, and concrete structure can be found in above-mentioned case and be set along processing Guidance set 122 in standby 100, is no longer illustrated here.
The structure of heel post cutting mechanism 330 can be with case along structure of the case in process equipment 100 along cutting mechanism 130 It is identical, it can also differ, in the present embodiment, the preferably structure of heel post cutting mechanism 330 and case is along along process equipment 100 Case is roughly the same along cutting mechanism 130, and distinctive points are:Heel post cutting mechanism 330 is real by the cooperation of chute and sliding block Existing emery wheel 138 is slided up and down, and case is to realize emery wheel about 138 by cam 133a motion along cutting mechanism 130 Slide.
Case edge is made referring to Fig. 1, being processed by above-mentioned case along process equipment 100, the processing of bottom plate process equipment 200 is made Heel post is made in bottom plate 520, the processing of heel post process equipment 300.The process equipment of above-mentioned all parts is separate, sheet In embodiment, welding to all parts is realized by the first assembling equipment 400, so that by each separate component processing Form cabinet.
Specifically, the concrete structure of the first assembling equipment 400 refers to Fig. 8.First assembling equipment 400 adds with bottom plate respectively Construction equipment 200, heel post process equipment 300 and case are connected along process equipment 100.First assembling equipment 400 is grabbed including heel post Mechanism 410, case are taken along grasping mechanism 420, assembly welding mechanism 430 and assembling supporting mechanism 440.
It is rectangular groove type structure to process obtained bottom plate 520 due to bottom plate process equipment 200, and bottom plate 520 is set In the bottom of cabinet, therefore bottom plate 520 is conveyed directly on assembling supporting mechanism 440 from floor conveyor structure 220, is then utilized The crawl heel post of heel post grasping mechanism 410 makes heel post be located at four angles of bottom plate 520, and utilizes assembly welding mechanism 430 pairs of bottom plates 520 and heel post are welded.
After the completion of bottom plate 520 and heel post welding, case edge is captured along grasping mechanism 420 using case, makes case along positioned at side Side of the column away from bottom plate 520, then welds with case edge to heel post, completes the processing of cabinet.
Because the unequal angle 511 for processing obtained case edge along process equipment 100 in case is that inner side is outside, and inciting somebody to action Case edge is installed on when on heel post, it is necessary to which the inner side of unequal angle 511 is inside, it is therefore desirable to which case edge is overturn.Tool Body, case includes lifting grabbing assembly 421 and upset grabbing assembly 422 along grasping mechanism 420, and lifting grabbing assembly 421 is selected Property with upset component be connected.Lifting grabbing assembly 421 is used to capture case edge and realizes that drive case, along being moved up and down, is lifted Mode have a variety of, for example:The cooperation of the cooperation of chute and sliding block, leading screw and nut, will not enumerate here.
Articulated base 441 is provided with assembling supporting mechanism 440, upset grabbing assembly 422 includes holder 423 and upset Part 424, holder 423 includes the grip block 425 and support bar 426 being connected with each other, one end and the support bar 426 of flip piece 424 It is hinged, the other end and the articulated base 441 of flip piece 424 are hinged.
Flip piece 424 includes being provided with the first articulated section on the first turning rod 427 and the second turning rod 428, support bar 426 (not shown) and the second articulated section (not shown), the first hinge point is in the top of the second articulated section, the one of the first turning rod 427 End is hinged with the first articulated section, and the other end of the first turning rod 427 and articulated base 441 are close to case along the one of process equipment 100 End is hinged, and one end and the second articulated section of the second turning rod 428 are hinged, peaceful one end and the articulated base 441 of the second turning rod 428 It is hinged away from the one end of case along process equipment 100.
In addition, being provided with upset hydraulic cylinder (not shown) in articulated base 441, the piston rod of upset hydraulic cylinder is turned over first Bull stick 427 is connected close to one end of articulated base 441, and the end of the first turning rod 427 is driven by overturning the piston rod of hydraulic cylinder Portion moves along a straight line, so that the first turning rod 427 drives holder 423 to do flip-flop movement, and then overturns on holder 423 Case edge.
Case on holder 423 drops down onto the top of heel post along after upset, for fixed case edge, in the present embodiment, in group Rotating bar 443 and locating rod 444 are provided with dress supporting mechanism 440, locating rod 444 is used to transfer after the upset of holder 423 Case edge, one end of rotating bar 443 is connected to assembling supporting mechanism 440, one end of locating rod 444 be connected to rotating bar 443 and Vertical with support bar 426, rotating bar 443 is rotatable relative to assembling supporting mechanism 440.
First assembling equipment 400 operation principle be:Captured using heel post grasping mechanism 410 from heel post process equipment Heel post made from 300, makes heel post be located at four angles of bottom plate 520, followed by assembly welding mechanism 430 to bottom plate 520 and heel post welded;Then captured from case edge made from case along process equipment 100, made along grasping mechanism 420 using case Case is welded along the top for being located at heel post, and using assembly welding mechanism 430 to heel post and case edge.The change of the present embodiment The cabinet system of processing 600 of depressor realizes the processing respectively of case edge, bottom plate 520 and heel post and exported, while realizing machinery Change, case is assembled along, bottom plate 520 and heel post and to form cabinet by streamlined, simple to operate, drastically increases production efficiency, It is suitable for producing in enormous quantities.
In addition, in the present embodiment, additionally providing a kind of automatic processing system of transformer, it includes fin processing and set The cabinet system of processing 600 of standby, the second assembling equipment and above-mentioned transformer, the cabinet of the second assembling equipment respectively with transformer First assembling equipment 400 of system of processing 600 and the connection of fin process equipment.Wherein, fin process equipment is used to make Fin is simultaneously delivered to the second assembling equipment by standby fin, and the second assembling equipment is used to fin and cabinet are assembled and welded Form transformer.It being capable of mechanization, the processing for realizing transformer of streamlined.Fin process equipment and the second assembling equipment Concrete structure can be found in prior art, be not specifically described here.
Preferred embodiment of the present utility model is the foregoing is only, the utility model is not limited to, for this For the technical staff in field, the utility model can have various modifications and variations.It is all it is of the present utility model spirit and principle Within, any modification, equivalent substitution and improvements made etc. should be included within protection domain of the present utility model.

Claims (10)

1. the cabinet system of processing of a kind of transformer, it is characterised in that it includes case along process equipment, bottom plate process equipment, side Column process equipment and the first assembling equipment, the first assembling equipment is respectively with the case along process equipment, the bottom plate Process equipment and heel post process equipment connection;The first assembling equipment includes being used to capture the heel post processing Equipment processes the heel post grasping mechanism of obtained heel post, for capturing the case along the obtained case edge of process equipment processing Case along grasping mechanism, assembly welding mechanism and for install the heel post grasping mechanism, the case along grasping mechanism and The assembling supporting mechanism of the assembly welding mechanism.
2. the cabinet system of processing of transformer according to claim 1, it is characterised in that the case includes along grasping mechanism Grabbing assembly and upset grabbing assembly are lifted, the lifting grabbing assembly is optionally connected with the upset grabbing assembly, institute State and articulated base is provided with assembling supporting mechanism, the upset grabbing assembly includes holder and flip piece, the holder Grip block and support bar including interconnection, one end of the flip piece are hinged with the support bar, the flip piece it is another One end is hinged with the articulated base.
3. the cabinet system of processing of transformer according to claim 2, it is characterised in that the flip piece is turned over including first Be provided with the first articulated section and the second articulated section on bull stick and the second turning rod, the support bar, first hinge point in The top of second articulated section, one end of first turning rod is hinged with first articulated section, first turning rod The other end be articulated with the one end of the articulated base close to the case along process equipment, one end of second turning rod and institute State the second articulated section to be hinged, the other end of second turning rod is articulated with the articulated base away from the case along process equipment One end.
4. the cabinet system of processing of transformer according to claim 3, it is characterised in that the assembling supporting mechanism is set There are rotating bar and the locating rod for the case edge after holder upset of transferring, one end of the rotating bar is connected to The assembling supporting mechanism, one end of the locating rod is connected to the rotating bar and vertical with the support bar, described to rotate Bar is rotatable relative to the assembling supporting mechanism.
5. the cabinet system of processing of transformer according to claim 1, it is characterised in that the bottom plate process equipment includes Backplanes support mechanism and the floor conveyor structure, dististyle grasping mechanism, bottom plate localization machine for being installed on the backplanes support mechanism Structure and bottom plate welding mechanism, the floor conveyor structure are connected with the described first assembling equipment, and the bottom plate detent mechanism includes Location-plate and positioning cylinder, the location-plate are connected with the positioning cylinder, the positioning cylinder and the backplanes support mechanism Connection.
6. the cabinet system of processing of transformer according to claim 1, it is characterised in that the heel post process equipment bag Include heel post supporting mechanism and be installed on the heel post transport mechanism and heel post cutting mechanism of the heel post supporting mechanism, The heel post transport mechanism is connected with the described first assembling equipment, and the heel post cutting mechanism is transmitted positioned at the heel post The top of mechanism.
7. the cabinet system of processing of transformer according to claim 1, it is characterised in that the case includes along process equipment Case is along supporting mechanism and is installed on the case along first case of supporting mechanism along transport mechanism, case along cutting mechanism, the second case Along transport mechanism, arranging mechanism and case along welding mechanism, it is located at described first case along conveyer along transport mechanism described second case The end of structure, described first case along transport mechanism include transfer assembly and guidance set, the guidance set include side block post, lead To block, spring and directive wheel, the directive wheel is installed in the guide pad, and the guide pad passes through the spring and the case Connected along supporting mechanism, the side block post is installed on the case along supporting mechanism and is arranged at intervals with the directive wheel, the side The Transfer pipe that bumping post passes through with directive wheel formation for angle steel.
8. the cabinet system of processing of transformer according to claim 7, it is characterised in that the case includes along cutting mechanism Mounting assembly and the cutting assembly and lifting assembly being arranged in the mounting assembly, the mounting assembly include installing plate and Mounting rod, the cutting assembly includes the cutting motor of rotating shaft, the emery wheel for being connected to the rotating shaft and the driving rotating shaft, institute Stating lifting assembly includes the lifting motor of cam, the connecting rod for being connected to the cam and the driving cam, the installation Plate is connected with the case along supporting mechanism, and one end of the mounting rod is hinged with the installing plate, the other end of the mounting rod It is hinged with the rotating shaft, one end of the connecting rod is connected with the cam, the other end of the connecting rod is cut with scissors with the rotating shaft Connect.
9. the cabinet system of processing of transformer according to claim 7, it is characterised in that the case is set along supporting mechanism There are the first stopper slot and the second stopper slot, first stopper slot is two and is arranged at both sides of the case along supporting mechanism, Second stopper slot is two and is oppositely arranged that second stopper slot is connected to formation between two first stopper slots Rectangle stopper slot, described second case along transport mechanism in first stopper slot.
10. a kind of automatic processing system of transformer, it is characterised in that it includes fin process equipment, the second assembling equipment And the cabinet system of processing of the transformer as described in any one of claim 1~9, it is described second assembling equipment respectively with it is described First assembling equipment of the cabinet system of processing of transformer and fin process equipment connection.
CN201720129314.0U 2017-02-13 2017-02-13 The cabinet system of processing and the automatic processing system of transformer of transformer Expired - Fee Related CN206464817U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106584118A (en) * 2017-02-13 2017-04-26 盐城工学院 Crate machining system and automatic machining system for transformer
CN107378497A (en) * 2017-09-08 2017-11-24 南京高精船用设备有限公司 Three dissection type high inclination-angles tilt processing and detecting system and its processing and the detection method of casing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106584118A (en) * 2017-02-13 2017-04-26 盐城工学院 Crate machining system and automatic machining system for transformer
CN107378497A (en) * 2017-09-08 2017-11-24 南京高精船用设备有限公司 Three dissection type high inclination-angles tilt processing and detecting system and its processing and the detection method of casing
CN107378497B (en) * 2017-09-08 2024-05-28 南京高精船用设备有限公司 Processing and detecting system and method for three-section type large-inclination-angle inclined box body

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