CN207494942U - A kind of automatic assembling tooling of automobile luggage racks assembly - Google Patents

A kind of automatic assembling tooling of automobile luggage racks assembly Download PDF

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Publication number
CN207494942U
CN207494942U CN201721445045.5U CN201721445045U CN207494942U CN 207494942 U CN207494942 U CN 207494942U CN 201721445045 U CN201721445045 U CN 201721445045U CN 207494942 U CN207494942 U CN 207494942U
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rivet
upper cover
assembling
pedestal
module
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CN201721445045.5U
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周邵明
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Zhejiang Yinghui Automobile Parts Co
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Zhejiang Yinghui Automobile Parts Co
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  • Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)

Abstract

A kind of automatic assembling tooling of automobile luggage racks assembly, which is characterized in that it has robot module(1), luggage carrier upper cover general assembly module(2), luggage carrier base assembly load module(3);Luggage carrier upper cover general assembly module(2)With luggage carrier base assembly load module(3)It is located at robot module respectively(1)Each side in left and right.The utility model mainly solves the problems, such as the mounting technology of automobile luggage racks, it can raise labour productivity, and reduces manufacture cost, reduces labor intensity, guarantee safe production.

Description

A kind of automatic assembling tooling of automobile luggage racks assembly
Technical field
The utility model is related to automobile luggage racks production technical field, particularly a kind of automatic dress of automobile luggage racks assembly With tooling.
Background technology
With the high speed development of Car Industry and the increasingly raising of living standards of the people, beautiful and utility function is had both Automobile luggage racks it is more and more welcomed by the people, be also more and more employed and be installed in more automotive types.Institute Also higher and higher to be directed to the appearance of luggage carrier and performance requirement, traditional manual assembling can not meet the guarantor of its size Card and the efficiency of assembling, therefore it is imperative to design a kind of feasible Automated assembly tooling.
Automobile roof luggage carrier is exactly to be installed at the top of vehicle body, supporting rack or portion for safely and conveniently fixing luggage Part is generally used in the vehicles such as the station wagon, SUV and MPV of two van-types.Roof-rack is in addition to playing decoration, beautiful effect Outside, it can put the thing that luggage compartment fails to lay down, such as bulky luggage, bicycle, folding bed etc..Luggage frame body Support zone material generally selects aluminium alloy, because aluminum alloy materials have the advantages of high intensity, light weight.Luggage carrier is usually adopted Assembly is assembled into, therefore is had degree of precision requirement to the fitted position of parts with rivet, screw link, to its performance requirement It is higher and higher;And manual assembling can not meet the requirement of its size at this stage, and efficiency is low, dimensional reproducibility is poor, therefore more have must Design a kind of feasible Automated assembly tooling.
Utility model content
The purpose of this utility model is to provide the automatic assembling toolings of a automobile luggage racks assembly, mainly solve automobile The mounting technology problem of luggage carrier, it can raise labour productivity, and reduce manufacture cost, reduce labor intensity, ensure safety life Production.
In order to solve the above technical problems, the utility model is realized in this way:
A kind of automatic assembling tooling of automobile luggage racks assembly, which is characterized in that it has robot module, luggage carrier Upper cover general assembly module, luggage carrier base assembly load module;Luggage carrier upper cover general assembly module and luggage carrier pedestal are total It is located at robot module or so each side respectively into load module.
Further, the automatic assembling tooling of the automobile luggage racks assembly, it is characterised in that:The robot Module have robot body and mounted on robot body top screw locking mechanism, buckle crawl and assemble mechanism, riveting Follow closely retaining mechanism;With rivet retaining mechanism in the same horizontal position, buckle crawl and assemble mechanism are located at riveting for screw locking mechanism It follows closely above retaining mechanism.
Further, the automatic assembling tooling of the automobile luggage racks assembly, it is characterised in that:The luggage carrier Upper cover general assembly module have upper cover assembling slide unit, upper cover assembling profiling jig, screw tightening testing agency, upper cover cylinder, Vibrating disk feed mechanism;Upper cover assembling profiling jig is fixedly installed at the top of upper cover assembling slide unit;Screw tightening testing agency position Above upper cover assembling slide unit, and it is parallel with upper cover assembling profiling jig;Upper cover cylinder is connect with screw tightening testing agency;It shakes Moving plate feed mechanism is located at the side of upper cover assembling profiling jig X direction.
Further, the automatic assembling tooling of the automobile luggage racks assembly, it is characterised in that:The luggage carrier Base assembly load module has pedestal assembling slide unit, pedestal assembling profiling jig, rivet and rivet cover crawl installing mechanism, water Flat multi-joint manipulator, rivet and rivet cover assembling testing agency, rivet vibrating disk feed mechanism, rivet cover vibrating disk feeder Structure, pedestal cylinder;Pedestal assembling profiling jig is fixedly installed at the top of pedestal assembling slide unit;Pedestal cylinder and rivet and rivet cover Assemble testing agency's connection;Rivet and rivet cover assembling testing agency are located above pedestal assembling slide unit, and imitative with pedestal assembling Clamp is parallel;Rivet and rivet cover crawl installing mechanism are fixedly installed in horizontal articulated manipulator bottom, and positioned at pedestal It assembles above slide unit;Rivet vibrating disk feed mechanism and rivet cover vibrating disk feed mechanism are located at horizontal articulated manipulator respectively Each side in left and right.
A kind of automatic assembling tooling of automobile luggage racks assembly, which is characterized in that it has robot module, luggage carrier Upper cover general assembly module, luggage carrier base assembly load module;Luggage carrier upper cover general assembly module and luggage carrier pedestal are total It is located at robot module or so each side respectively into load module;Wherein
The robot module have robot body and mounted on robot body top screw locking mechanism, card Button crawl and assemble mechanism, rivet retaining mechanism;With rivet retaining mechanism in the same horizontal position, buckle is grabbed for screw locking mechanism It takes and assemble mechanism is located above rivet retaining mechanism.
There is the luggage carrier upper cover general assembly module upper cover assembling slide unit, upper cover assembling profiling jig, screw to twist Tight testing agency, upper cover cylinder, vibrating disk feed mechanism;Upper cover assembling profiling jig is fixedly installed in upper cover assembling slide unit top Portion;Screw tightening testing agency is located above upper cover assembling slide unit, and parallel with upper cover assembling profiling jig;Upper cover cylinder and spiral shell Silk tightens testing agency's connection;Vibrating disk feed mechanism is located at the side of upper cover assembling profiling jig X direction.
The luggage carrier base assembly load module have pedestal assembling slide unit, pedestal assembling profiling jig, rivet and Rivet cover crawl installing mechanism, horizontal articulated manipulator, rivet and rivet cover assembling testing agency, rivet vibrating disk feeder Structure, rivet cover vibrating disk feed mechanism, pedestal cylinder;Pedestal assembling profiling jig is fixedly installed at the top of pedestal assembling slide unit; Pedestal cylinder is connect with rivet and rivet cover assembling testing agency;Rivet and rivet cover assembling testing agency are located at pedestal assembling and slide Above platform, and it is parallel with pedestal assembling profiling jig;Rivet and rivet cover crawl installing mechanism are fixedly installed in horizontal articulated Manipulator bottom, and above pedestal assembling slide unit;Rivet vibrating disk feed mechanism and rivet cover vibrating disk feed mechanism point It Wei Yu not each side of horizontal articulated manipulator or so.
The beneficial effects of the utility model:First, the precision of luggage carrier assembling is improved, eliminates the neglected loading misloading of fastener. When luggage carrier assembles, if without using frock clamp, it possibly can not ensure the accurate relative position of each part, fastener is caused to be pacified Dress difficulty slides the problems such as tooth, deformation or even causes product rejection.Using Automated assembly tooling, when can not only ensure assembling Each correct relative position of part, and due to the use of sensor detection components, can effectively to fastener installation effect into Row detection is eliminated the neglected loading misloading of fastener or is installed the problem of not in place, ensures the assembling quality of product.
2nd, it raises labour productivity, reduces manufacture cost.Luggage carrier assembling process mainly passes through fastener by sub- part It assembles up, if using man-made assembly, less efficient, time-consuming longer, manufacture cost is higher.If using efficient automation Assembly tooling can make every assembly component assembly time reduce 5 minutes, while can save 4 operations manually, both improve labor Dynamic production efficiency, and reduce manufacture cost.
3rd, it reduces labor intensity, guarantees safe production.Using Automated assembly tooling, workpiece positioning is quick, automatic fastening Part assembles, and alleviates the heavy physical labor of multiple fastener installations, working condition is greatly improved, while is conducive to production safety Management.
Description of the drawings
Fig. 1 is the front view of the utility model.
Fig. 2 is the front view of robot module.
Fig. 3 is the side view of robot module
Fig. 4 is the vertical view of robot module
Fig. 5 is the front view of luggage carrier upper cover general assembly module
Fig. 6 is the side view of luggage carrier upper cover general assembly module
Fig. 7 is the vertical view of luggage carrier upper cover general assembly module
Fig. 8 is the front view of luggage carrier base assembly load module
Fig. 9 is the side view of luggage carrier base assembly load module
Figure 10 is the vertical view of luggage carrier base assembly load module
Figure 11 is the explosive view of cap assembly on luggage carrier
Figure 12 is the explosive view of luggage carrier base assembly
In figure:1- robot modules, 2- luggage carrier upper cover general assembly modules, 3- luggage carrier base assembly load modules, 11- robot bodies, 12- screw lockings mechanism, the crawl of 13- buckles and assemble mechanism, 14- rivet retaining mechanisms, 21- upper covers dress With slide unit, 22- upper covers assembling profiling jig, 23- screw tightenings testing agency, 24- upper cover cylinders, 25- vibrating disk feed mechanisms, 31- pedestals assemble slide unit, and 32- pedestals assembling profiling jig, 33- rivets and rivet cover crawl installing mechanism, 34- are horizontal articulated Manipulator, 35- rivets and rivet cover assembling testing agency, 36- rivet vibrating disk feed mechanisms, 37- rivet cover vibrating disk feedings Mechanism, 38- pedestal cylinders, 41- upper covers, 42- metal bright wisps, 43- plastic buckles, 44- self-tapping screws, 45- metal buckles, 51- Pedestal, 52- rivets, 53- rivet covers.
Specific embodiment
It is further described the utility model with reference to embodiments.
- 12 are please referred to Fig.1, the utility model discloses a kind of automatic assembling tooling embodiments 1 of automobile luggage racks assembly Structure diagram, which is characterized in that it have robot module 1, luggage carrier upper cover general assembly module 2, luggage carrier pedestal General assembly module 3.
As being further improved to embodiment 1, the robot module 1 has robot body 11 and mounted on machine The screw locking mechanism 12 on 11 top of device human body, buckle captures and assemble mechanism 13, rivet retaining mechanism 14;Screw locking machine With rivet retaining mechanism 14 in the same horizontal position, buckle crawl and assemble mechanism 13 are located on rivet retaining mechanism 14 structure 12 Side.
As being further improved to embodiment 1, there is the luggage carrier upper cover general assembly module 2 upper cover assembling to slide Platform 21, upper cover assembling profiling jig 22, screw tightening testing agency 23, upper cover cylinder 24, vibrating disk feed mechanism 25;Upper cover Assembling profiling jig 22 is fixedly installed in 21 top of upper cover assembling slide unit;Screw tightening testing agency 23 is located at upper cover assembling slide unit 21 tops, and it is parallel with upper cover assembling profiling jig 22;Upper cover cylinder 24 is connect with screw tightening testing agency 23;On vibrating disk Material mechanism 25 is located at the side of upper cover assembling 22 X direction of profiling jig.
As being further improved to embodiment 1, there is pedestal assembling to slide for the luggage carrier base assembly load module 3 Platform 31, pedestal assembling profiling jig 32, rivet and rivet cover crawl installing mechanism 33, horizontal articulated manipulator 34, rivet and Rivet cover assembling testing agency 35, rivet vibrating disk feed mechanism 36, rivet cover vibrating disk feed mechanism 37, pedestal cylinder 38; Pedestal assembling profiling jig 32 is fixedly installed in 31 top of pedestal assembling slide unit;Pedestal cylinder 38 is examined with rivet and rivet cover assembling Mechanism 35 is surveyed to connect;Rivet and rivet cover assembling testing agency 35 are located at 31 top of pedestal assembling slide unit, and imitative with pedestal assembling Clamp 32 is parallel;Rivet and rivet cover crawl installing mechanism 33 are fixedly installed in horizontal articulated 34 bottom of manipulator, and position Above pedestal assembling slide unit 31;Rivet vibrating disk feed mechanism 36 and rivet cover vibrating disk feed mechanism 37 are located at level respectively 34 or so each side of multi-joint manipulator.
Embodiment 2
The embodiment discloses a kind of automatic assembling tooling of automobile luggage racks assembly again, which is characterized in that it has machine Device people module 1, luggage carrier upper cover general assembly module 2, luggage carrier base assembly load module 3;Luggage carrier upper cover general assembly Module 2 and luggage carrier base assembly load module 3 are located at 1 or so each side of robot module respectively;Wherein
The robot module 1 has robot body 11 and the screw locking machine mounted on 11 top of robot body Structure 12, buckle crawl and assemble mechanism 13, rivet retaining mechanism 14;Screw locking mechanism 12 is with rivet retaining mechanism 14 same Horizontal position, buckle crawl and assemble mechanism 13 are located at 14 top of rivet retaining mechanism.
The luggage carrier upper cover general assembly module 2 has upper cover assembling slide unit 21, upper cover assembling profiling jig 22, spiral shell Silk tightens testing agency 23, upper cover cylinder 24, vibrating disk feed mechanism 25;Upper cover assembling profiling jig 22 is fixedly installed in 21 top of lid assembling slide unit;Screw tightening testing agency 23 is located at 21 top of upper cover assembling slide unit, and is pressed from both sides with upper cover assembling profiling It is parallel to have 22;Upper cover cylinder 24 is connect with screw tightening testing agency 23;Vibrating disk feed mechanism 25 is located at upper cover assembling profiling The side of 22 X direction of fixture.
The luggage carrier base assembly load module 3 has pedestal assembling slide unit 31, pedestal assembling profiling jig 32, riveting Nail and rivet cover crawl installing mechanism 33, horizontal articulated manipulator 34, rivet and rivet cover assembling testing agency 35, rivet shake Moving plate feed mechanism 36, rivet cover vibrating disk feed mechanism 37, pedestal cylinder 38;Pedestal assembling profiling jig 32 is fixedly installed in 31 top of pedestal assembling slide unit;Pedestal cylinder 38 is connect with rivet and rivet cover assembling testing agency 35;Rivet and rivet cover dress It is located at 31 top of pedestal assembling slide unit, and parallel with pedestal assembling profiling jig 32 with testing agency 35;Rivet and rivet cover are grabbed Installing mechanism 33 is taken to be fixedly installed in horizontal articulated 34 bottom of manipulator, and positioned at 31 top of pedestal assembling slide unit;Rivet shakes Moving plate feed mechanism 36 and rivet cover vibrating disk feed mechanism 37 are located at horizontal articulated 34 or so each side of manipulator respectively.
It is to the specific assembling process of cap assembly on automobile luggage racks using the utility model:By luggage carrier upper cover 41, gold Belong to bright wisp 42, the upper cover assembling profiling jig 22 being placed in luggage carrier upper cover general assembly module 2 is pre-installed in plastic buckle 43 On, ensure that part is fully bonded with upper cover assembling profiling jig 22;Press automatic assembling tooling start button, upper cover assembling slide unit It is moved to after 21 drive upper cover assembling profiling jigs 22 and treats robot mounting location, the screw locking mechanism 12 on robot module 1 Four self-tapping screws 44 are locked successively under the drive of robot body 11 after drawing self-tapping screw 44;On robot module 1 Buckle crawl and assemble mechanism 13 are taken six gold from the vibrating disk feed mechanism 25 in luggage carrier upper cover general assembly module 2 Belong to buckle 45 to be installed successively under the drive of robot body 11 to 41 corresponding position of luggage carrier upper cover;Then upper cover assembling slide unit 21 drive parts are returned at screw locking testing agency 23, and screw locking testing agency 23 is driven to self tapping by upper cover cylinder 24 Screw 44 carries out installation locking detection, part is driven to retract initial position by upper cover assembling slide unit 21 after detection is qualified.So far, row Cap assembly has assembled completion on Lee's frame.
It is to the specific assembling process of automobile luggage racks base assembly using the utility model:Luggage carrier pedestal 51 is placed in On pedestal assembling profiling jig 32 in luggage carrier base assembly load module 3, ensure that part assembles profiling jig 32 with pedestal Fully fitting;Automatic assembling tooling start button is pressed, the rivet and rivet cover being installed on horizontal articulated manipulator 34 are grabbed Mechanism 33 is taken to capture rivet 52 from rivet vibrating disk feed mechanism 36 and is filled to 51 corresponding position of luggage carrier pedestal in advance;Pedestal fills Robot mounting location is moved to after driving part with slide unit 31, and the rivet retaining mechanism 14 on robot module 1 passes through robot Ontology 11 successively locks rivet 52 under driving;Pedestal assembling slide unit 31 drives part to retreat to rivet and rivet cover testing agency 35 Place, pedestal cylinder 38 drive rivet and rivet cover testing agency 35 to be detected rivet locking, are filled after detection is qualified by pedestal Part is driven to retract initial position with slide unit 31;The rivet and rivet cover grasping mechanism being installed on horizontal articulated manipulator 34 33 capture rivet cover 53 from rivet cover vibrating disk feed mechanism 37 and install to rivet 52;Pedestal assembling slide unit 31 drives zero Part is retreated at rivet and rivet cover testing agency 35, and pedestal cylinder 38 drives rivet and rivet cover testing agency 35 to rivet cover 53 Installation is detected, and luggage carrier base assembly is driven to retract initial position by pedestal assembling slide unit 31 after detection is qualified;So far, row Lee's frame base assembly has assembled completion.
It is only the preferred embodiment of the utility model in summary, is not used for limiting the implementation model of the utility model It encloses.The equivalent changes and modifications that i.e. all contents according to present utility model application the scope of the claims are made, all should be the utility model Technology scope.

Claims (5)

1. a kind of automatic assembling tooling of automobile luggage racks assembly, which is characterized in that it has robot module(1), luggage carrier Upper cover general assembly module(2), luggage carrier base assembly load module(3);Luggage carrier upper cover general assembly module(2)And luggage Frame base assembly load module(3)It is located at robot module respectively(1)Each side in left and right.
2. the automatic assembling tooling of automobile luggage racks assembly according to claim 1, it is characterised in that:The robot Module(1)With robot body(11)With mounted on robot body(11)The screw locking mechanism on top(12), buckle grab It takes and assemble mechanism(13), rivet retaining mechanism(14);Screw locking mechanism(12)With rivet retaining mechanism(14)In same water Prosposition is put, buckle crawl and assemble mechanism(13)Positioned at rivet retaining mechanism(14)Top.
3. the automatic assembling tooling of automobile luggage racks assembly according to claim 1, it is characterised in that:The luggage carrier Upper cover general assembly module(2)Slide unit is assembled with upper cover(21), upper cover assembling profiling jig(22), screw tightening testing agency (23), upper cover cylinder(24), vibrating disk feed mechanism(25);Upper cover assembles profiling jig(22)Upper cover assembling is fixedly installed in slide Platform(21)Top;Screw tightening testing agency(23)Slide unit is assembled positioned at upper cover(21)Top, and assemble profiling jig with upper cover (22)It is parallel;Upper cover cylinder(24)With screw tightening testing agency(23)Connection;Vibrating disk feed mechanism(25)It is filled positioned at upper cover With profiling jig(22)The side of X direction.
4. the automatic assembling tooling of automobile luggage racks assembly according to claim 1, it is characterised in that:The luggage carrier Base assembly load module(3)Slide unit is assembled with pedestal(31), pedestal assembling profiling jig(32), rivet and rivet cover crawl Installing mechanism(33), horizontal articulated manipulator(34), rivet and rivet cover assembling testing agency(35), rivet vibrating disk feeding Mechanism(36), rivet cover vibrating disk feed mechanism(37), pedestal cylinder(38);Pedestal assembles profiling jig(32)It is fixedly installed in Pedestal assembles slide unit(31)Top;Pedestal cylinder(38)With rivet and rivet cover assembling testing agency(35)Connection;Rivet and riveting Nail lid assembling testing agency(35)Slide unit is assembled positioned at pedestal(31)Top, and assemble profiling jig with pedestal(32)It is parallel;Riveting Nail and rivet cover crawl installing mechanism(33)It is fixedly installed in horizontal articulated manipulator(34)Bottom, and slided positioned at pedestal assembling Platform(31)Top;Rivet vibrating disk feed mechanism(36)With rivet cover vibrating disk feed mechanism(37)It is located at respectively horizontal articulated Manipulator(34)Each side in left and right.
5. a kind of automatic assembling tooling of automobile luggage racks assembly, which is characterized in that it has robot module(1), luggage carrier Upper cover general assembly module(2), luggage carrier base assembly load module(3);Luggage carrier upper cover general assembly module(2)And luggage Frame base assembly load module(3)It is located at robot module respectively(1)Each side in left and right;Wherein
The robot module(1)With robot body(11)With mounted on robot body(11)The screw locking on top Mechanism(12), buckle crawl and assemble mechanism(13), rivet retaining mechanism(14);Screw locking mechanism(12)Machine is locked with rivet Structure(14)In the same horizontal position, buckle crawl and assemble mechanism(13)Positioned at rivet retaining mechanism(14)Top;
The luggage carrier upper cover general assembly module(2)Slide unit is assembled with upper cover(21), upper cover assembling profiling jig(22)、 Screw tightening testing agency(23), upper cover cylinder(24), vibrating disk feed mechanism(25);Upper cover assembles profiling jig(22)Gu Slide unit is assembled loaded on upper cover in Dingan County(21)Top;Screw tightening testing agency(23)Slide unit is assembled positioned at upper cover(21)Top, and Profiling jig is assembled with upper cover(22)It is parallel;Upper cover cylinder(24)With screw tightening testing agency(23)Connection;Vibrating disk feeding Mechanism(25)Profiling jig is assembled positioned at upper cover(22)The side of X direction;
The luggage carrier base assembly load module(3)Slide unit is assembled with pedestal(31), pedestal assembling profiling jig(32)、 Rivet and rivet cover crawl installing mechanism(33), horizontal articulated manipulator(34), rivet and rivet cover assembling testing agency (35), rivet vibrating disk feed mechanism(36), rivet cover vibrating disk feed mechanism(37), pedestal cylinder(38);Pedestal assembling is imitative Clamp(32)It is fixedly installed in pedestal assembling slide unit(31)Top;Pedestal cylinder(38)With rivet and rivet cover assembling detection machine Structure(35)Connection;Rivet and rivet cover assembling testing agency(35)Slide unit is assembled positioned at pedestal(31)Top, and assembled with pedestal Profiling jig(32)It is parallel;Rivet and rivet cover crawl installing mechanism(33)It is fixedly installed in horizontal articulated manipulator(34)Bottom Portion, and assemble slide unit positioned at pedestal(31)Top;Rivet vibrating disk feed mechanism(36)With rivet cover vibrating disk feed mechanism (37)It is located at horizontal articulated manipulator respectively(34)Each side in left and right.
CN201721445045.5U 2017-11-02 2017-11-02 A kind of automatic assembling tooling of automobile luggage racks assembly Active CN207494942U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202377A (en) * 2019-07-09 2019-09-06 吉林省中联试验机制造有限公司 A kind of shell automatic tipping arrangement for clutch cover and plate assembly transfer matic
CN114406665A (en) * 2021-12-27 2022-04-29 宁波敏实汽车零部件技术研发有限公司 Automatic assembling and processing production line for high-yield luggage rack

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202377A (en) * 2019-07-09 2019-09-06 吉林省中联试验机制造有限公司 A kind of shell automatic tipping arrangement for clutch cover and plate assembly transfer matic
CN114406665A (en) * 2021-12-27 2022-04-29 宁波敏实汽车零部件技术研发有限公司 Automatic assembling and processing production line for high-yield luggage rack

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