CN207474894U - Coaxial double-head automatic terminal machine - Google Patents
Coaxial double-head automatic terminal machine Download PDFInfo
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- CN207474894U CN207474894U CN201720603493.7U CN201720603493U CN207474894U CN 207474894 U CN207474894 U CN 207474894U CN 201720603493 U CN201720603493 U CN 201720603493U CN 207474894 U CN207474894 U CN 207474894U
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Abstract
Description
技术领域technical field
本实用新型涉及打端子机,具体涉及一种同轴线双头自动打端子机。The utility model relates to a terminal punching machine, in particular to a coaxial double-head automatic terminal punching machine.
背景技术Background technique
现市场上主要端子厂家有IPX、宣德、科信诚等;端子结构发展至今主要分有5代产品,每一代又根据线束大小再细分(如4代0.81;4代1.13等)。同轴线厂家主要有神宇、成佳、中正等,其线束大小种类繁多(如0.64mm、 0.81mm、1.13mm等)。现工厂对同轴线打端子主要采用半自动生产,即人工将线束整理好再将其一端放入端子内由端子机将其铆接好。对于线束放置位的精度有的工厂完全靠人眼识别,有的通过摄像头将端子放大在显示屏上,显示其与线束的位置关系,这样的定位方式导致精度较差,基本位置公差范围在± 0.3mm左右。这样的误差范围其一:会导致所生产的产品信号偏差范围较大,其二:会导致端子与线束的连接不牢靠。半自动生产在效率上也会由线束大小的变化而变化(如生产4代端子0.64mm线束时单头打端子的产量只有 600-800PPH;4代端子1.13mm线束时单头打端子的产量有1000-1200PPH)。而人工长时间作业后所导致的身体、视觉疲劳等因数更会直接影响生产效益以及产品精度等。At present, the main terminal manufacturers in the market include IPX, Xuande, Kexincheng, etc.; the development of the terminal structure has mainly been divided into 5 generations of products, and each generation is subdivided according to the size of the wire harness (such as 0.81 for the 4th generation; 1.13 for the 4th generation, etc.). Coaxial cable manufacturers mainly include Shenyu, Chengjia, Zhongzheng, etc., and their wire harness sizes are various (such as 0.64mm, 0.81mm, 1.13mm, etc.). At present, the factory mainly adopts semi-automatic production for the terminal of the coaxial cable, that is, the wiring harness is arranged manually, and then one end of it is put into the terminal and riveted by the terminal machine. For the accuracy of wiring harness placement, some factories rely entirely on human eyes to identify, and some use a camera to enlarge the terminal on the display screen to show its positional relationship with the wiring harness. This positioning method leads to poor accuracy, and the basic position tolerance range is ± About 0.3mm. One of such error ranges: it will lead to a larger signal deviation range of the produced products, and the other: it will cause the connection between the terminal and the wiring harness to be unreliable. The efficiency of semi-automatic production will also vary depending on the size of the wire harness (for example, when producing 0.64mm wire harnesses with 4th generation terminals, the output of single-headed terminals is only 600-800PPH; when 4th-generation terminals are 1.13mm wire harnesses, the output of single-headed terminals is 1000 -1200PPH). Factors such as physical and visual fatigue caused by manual long-term work will directly affect production efficiency and product accuracy.
实用新型内容Utility model content
为了解决上述问题,本实用新型提供了一种同轴线双头自动打端子机。In order to solve the above problems, the utility model provides a coaxial double-head automatic terminal punching machine.
本实用新型为实现上述目的所采用的技术方案是:The technical scheme that the utility model adopts for realizing the above object is:
一种同轴线双头自动打端子机,其包括固定机架,于该固定机架上设有两结构相同的加工装置,于该固定机架上还设有线束环切送线机构、线束换向机构和成品取出机构,两所述加工装置并列设置,该线束环切送线机构对应位于左侧的加工装置设置,该线束换向机构设置于该两加工装置之间,该成品取出机构对应位于右侧的加工装置设置。A coaxial double-head automatic terminal punching machine, which includes a fixed frame, two processing devices with the same structure are arranged on the fixed frame, and a wire harness ring cutting and wire feeding mechanism, a wire harness The reversing mechanism and the finished product take-out mechanism, the two processing devices are arranged side by side, the wire harness ring cutting and feeding mechanism is set corresponding to the processing device on the left side, the wire harness reversing mechanism is arranged between the two processing devices, and the finished product take-out mechanism Corresponds to the processing device settings on the right.
所述加工装置包括可转动地设置于该固定机架上的多工位分度旋转机构,于该固定机架上对应该多工位分度旋转机构按加工顺序依次设有线束剥皮机构和线束打端子机构。The processing device includes a multi-station indexing and rotating mechanism rotatably arranged on the fixed frame, and a wire harness stripping mechanism and a wire harness are sequentially provided on the fixed frame corresponding to the multi-station indexing and rotating mechanism according to the processing sequence. Hit the terminal mechanism.
该加工装置还包括端子测试机构,该端子测试机构对应该工位分度旋转机构设置于所述线束打端子机构后侧。The processing device also includes a terminal testing mechanism, and the terminal testing mechanism is arranged on the rear side of the wiring harness terminal-typing mechanism corresponding to the station indexing and rotating mechanism.
多工位分度旋转机构包括旋转分度盘,于该旋转分度盘上按间隔距离呈圆形排列设有若干个夹线机构,于该旋转分度盘上对应所述夹线机构设有用于对线束进行导向的线束导向管。The multi-station indexing and rotating mechanism includes a rotating indexing plate, on which several thread clamping mechanisms are arranged in a circular arrangement at intervals, and on the rotating indexing plate, corresponding to the thread clamping mechanisms, there are Wire harness guide tube for guiding the wire harness.
所述线束剥皮机构包括剥皮底板,该剥皮底板上设有第一直线导轨,所述第一直线导轨上可前后移动地设有剥皮V刀组件,于该剥皮V刀组件上方对应该剥皮V刀组件设有线束定位装置、检测待加工线束剥口位置与线束长度的 CCD视觉检测系统。The wire harness stripping mechanism includes a stripping base plate, on which a first linear guide rail is provided, and a stripping V-knife assembly is movable back and forth on the first linear guide rail, corresponding to the stripping V-knife assembly above the stripping V-knife assembly. The V-knife assembly is equipped with a wire harness positioning device, a CCD visual inspection system that detects the stripped position of the wire harness to be processed and the length of the wire harness.
所述剥皮V刀组件包括开合支架、V刀开合电机、正反转螺纹丝杆、上剥皮刀和下剥皮刀,该开合支架可移动地设置于该第一直线导轨上,于该剥皮底板上设有由V刀前后移动电机驱使转动的传动带,该开合支架与传动带固定连接,所述正反转螺纹丝杆可转动地设置于该开合支架上,该正反转螺纹丝杆纵向设置,于该正反转螺纹丝杆上设有正螺纹、反螺纹,所述正螺纹、反螺纹上分别套设有上移动座、下移动座,所述上剥皮刀、下剥皮刀分别固定于该上移动座、下移动座前端,该上剥皮刀、下剥皮刀相对应设置,该正反转螺纹丝杆与V刀开合电机通过皮带传动机构连接。The peeling V-knife assembly includes an opening and closing bracket, a V-knife opening and closing motor, forward and reverse threaded screw rods, an upper peeling knife and a lower skinning knife, and the opening and closing bracket is movably arranged on the first linear guide rail. The peeling bottom plate is provided with a transmission belt driven by the V-knife back and forth moving motor. The opening and closing bracket is fixedly connected with the transmission belt. The screw rod is arranged vertically, and the forward and reverse thread screw rods are provided with positive threads and reverse threads. The positive threads and reverse threads are respectively provided with an upper moving seat and a lower moving seat. The upper peeling knife and the lower peeling knife Knives are respectively fixed on the front end of the upper movable seat and the lower movable seat, and the upper peeling knife and the lower peeling knife are set correspondingly.
该线束定位装置包括线束定位导向件、线束定位气缸,该线束定位气缸气缸轴向下地设置于该上剥皮刀上方,该线束定位导向件设置于该上剥皮刀前方。The wire harness positioning device includes a wire harness positioning guide and a wire harness positioning cylinder. The wire harness positioning cylinder is arranged axially above the upper peeling knife, and the wire harness positioning guide is arranged in front of the upper peeling knife.
所述线束换向机构包括换向立板、换向座、送线升降气缸、送线电机、送线胶轮和胶轮夹紧组件,该换向立板纵向固定于该固定机架上,所述换向座可左右移动地设置于该换向立板上,该送线升降气缸气缸轴向上地设置于该换向座上,该送线升降气缸的气缸轴上固定有升降座,所述送线电机输出轴向上地固定于该升降座上,所述送线胶轮固定于该送线电机的输出轴上,该胶轮夹紧组件对应该送线胶轮设置于该升降座上。The wire harness reversing mechanism includes a reversing vertical plate, a reversing seat, a wire feeding lifting cylinder, a wire feeding motor, a wire feeding rubber wheel and a rubber wheel clamping assembly, and the reversing vertical plate is longitudinally fixed on the fixed frame. The reversing seat is arranged on the reversing vertical plate so as to move left and right, and the cylinder of the wire feeding lifting cylinder is arranged on the reversing seat axially, and the lifting seat is fixed on the cylinder shaft of the wire feeding lifting cylinder. The output shaft of the wire feeding motor is fixed upward on the lifting seat, the wire feeding rubber wheel is fixed on the output shaft of the wire feeding motor, and the rubber wheel clamping assembly is arranged on the lifting seat corresponding to the wire feeding rubber wheel. seat.
所述胶轮夹紧组件包括夹紧气缸、夹紧轮和夹紧摆臂,该夹紧摆臂铰接于该升降座上,所述夹紧气缸输出轴向上地对应该夹紧摆臂下端设置,所述夹紧轮对应该送线胶轮铰接于该夹紧摆臂上端。The rubber wheel clamping assembly includes a clamping cylinder, a clamping wheel and a clamping swing arm, the clamping swing arm is hinged on the lift seat, and the output shaft of the clamping cylinder corresponds upwardly to the lower end of the clamping swing arm It is provided that the clamping wheel is hinged to the upper end of the clamping swing arm corresponding to the wire feeding rubber wheel.
所述换向立板上横向设有第二直线导轨,该换向座可左右移动地设置于该第二直线导轨上,于该第二直线导轨的左右两侧分别对应该换向座设有油压缓冲器,于该第二直线导轨的下方左端、右端对应该换向座设有位置感应器。A second linear guide rail is horizontally provided on the reversing vertical plate, and the reversing seat is arranged on the second linear guide rail so that it can move left and right, and the left and right sides of the second linear guide rail are respectively provided with The oil pressure buffer is provided with a position sensor corresponding to the reversing seat at the lower left end and right end of the second linear guide rail.
所述剥皮底板上对应该剥皮V刀组件设有废料排除管。Corresponding to the peeling V-knife assembly, a waste discharge pipe is arranged on the peeling bottom plate.
该线束打端子机构包括固定底座、端子机前后移动机构、端子机升降机构、端子机、废料排出机构、线束定位机构和CCD视觉检测系统,该端子机前后移动机构固定于该固定底座上,该固定底座设置于固定机架上,该端子机升降机构输出端向上地设置于该端子机前后移动机构上,该端子机固定于该端子机升降机构的输出端上,所述废料排出机构设置于该端子机上,该线束定位机构、 CCD视觉检测系统对应该端子机活动设置于固定底座上。The wire harness terminal mechanism includes a fixed base, a terminal machine forward and backward moving mechanism, a terminal machine lifting mechanism, a terminal machine, a waste discharge mechanism, a wire harness positioning mechanism and a CCD visual inspection system. The terminal machine forward and backward moving mechanism is fixed on the fixed base. The fixed base is set on the fixed frame, the output end of the lifting mechanism of the terminal machine is set upward on the forward and backward moving mechanism of the terminal machine, the terminal machine is fixed on the output end of the lifting mechanism of the terminal machine, and the waste discharge mechanism is set on On the terminal machine, the wire harness positioning mechanism and the CCD visual inspection system are movably arranged on the fixed base corresponding to the terminal machine.
所述端子机前后移动机构包括安装底板、直线导轨、丝杆和伺服电机,该安装底板通过该直线导轨可平移地设置于该固定底座上,所述丝杆平行该直线导轨可转动地设置于该固定底座上,该安装底板的下表面上设有与该丝杆相配合的转动滑座,该伺服电机固定于固定底座的底部,该伺服电机与丝杆之间设有传动机构。The front and rear movement mechanism of the terminal machine includes a mounting base plate, a linear guide rail, a screw rod and a servo motor. On the fixed base, the lower surface of the installation base plate is provided with a rotating slide seat matched with the screw mandrel, the servo motor is fixed on the bottom of the fixed base, and a transmission mechanism is arranged between the servo motor and the screw mandrel.
所述端子机升降机构包括直线电缸,该直线电缸固定于该安装底板上,该直线电缸的输出端上设有固定板,所述端子机固定于该固定板上,该固定板的下表面上设有导柱,该安装底板上对应该导柱设有无油衬套。The lifting mechanism of the terminal machine includes a linear electric cylinder, the linear electric cylinder is fixed on the installation base plate, the output end of the linear electric cylinder is provided with a fixed plate, the terminal machine is fixed on the fixed plate, and the fixed plate A guide post is provided on the lower surface, and an oil-free bushing is provided corresponding to the guide post on the installation base plate.
所述线束定位机构包括线束定位滑台气缸、上定位块、下定位块,该下定位块对应端子机固定于该固定底座上,线束定位滑台气缸通过支架固定于下定位块上方,该上定位块对应该下定位块设置于该线束定位滑台气缸的输出端上,该上定位块、下定位块的相向侧面上设有夹线槽。The wire harness positioning mechanism includes a wire harness positioning slider cylinder, an upper positioning block, and a lower positioning block. The lower positioning block is fixed on the fixed base corresponding to the terminal machine, and the wire harness positioning slider cylinder is fixed above the lower positioning block through a bracket. The positioning block is arranged on the output end of the wire harness positioning slide table cylinder corresponding to the lower positioning block, and the opposite sides of the upper positioning block and the lower positioning block are provided with clamping grooves.
所述废料排出机构包括切料底座、切料气缸、废料导向件、废料压紧块、弹簧、第一切刀和第二切刀,该切料底座固定于端子机上,该第一切刀固定于切料底座的前端,该切料气缸横向设置于该切料底座的左侧,该第二切刀对应该第一切刀固定于该切料气缸的气缸轴上,所述废料导向件对应该第一切刀、第二切刀设置于该切料底座后端,该废料压紧块可左右移动地设置于该第一切刀下方,该弹簧设置于该废料压紧块的右侧。The waste discharge mechanism includes a cutting base, a cutting cylinder, a waste guide, a waste pressing block, a spring, a first cutter and a second cutter, the cutting base is fixed on the terminal machine, and the first cutter is fixed At the front end of the material cutting base, the material cutting cylinder is arranged laterally on the left side of the material cutting base, the second cutter is fixed on the cylinder shaft of the material cutting cylinder corresponding to the first cutter, and the waste material guide is The first cutter and the second cutter should be arranged at the rear end of the cutting base, the waste compacting block can be moved left and right and arranged below the first cutter, and the spring is arranged on the right side of the waste compacting block.
本实用新型的有益效果为:本实用新型结构设计合理巧妙,采用两个分度旋转盘对接式作业,是实现了线束双头打端子或线束一头打端子一头浸锡的多功能自动化设备;本实用新型采用CCD视觉系统对线束、端子进行精准检测,确保其位置公差在±0.05mm以内;本实用新型采用旋转式分工位生产,单工位工作时间独立,减少生产时间提高生产效率。The beneficial effects of the utility model are as follows: the utility model has a reasonable and ingenious structural design, and adopts the butt joint operation of two indexing rotary discs, which is a multi-functional automation equipment that realizes double-headed terminal of the wire harness or one end of the wire harness and one end of the wire dipped in tin; The utility model uses a CCD vision system to accurately detect the wiring harness and terminals to ensure that the position tolerance is within ±0.05mm; the utility model adopts rotary sub-station production, and the working time of a single station is independent, reducing production time and improving production efficiency.
下面结合附图与具体实施方式,对本实用新型进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
附图说明Description of drawings
图1是本实用新型的俯视图;Fig. 1 is the top view of the utility model;
图2是本实用新型中多工位分度旋转机构的结构示意图;Fig. 2 is the structural representation of multi-station indexing and rotating mechanism in the utility model;
图3是本实用新型中线束剥皮机构的正视图;Fig. 3 is the front view of the wire harness peeling mechanism in the utility model;
图4是本实用新型中线束剥皮机构的侧视图;Fig. 4 is a side view of the wire harness stripping mechanism in the utility model;
图5是本实用新型中线束换向机构的正视图;Fig. 5 is a front view of the wire harness reversing mechanism in the utility model;
图6是本实用新型中线束换向机构的侧视图;Fig. 6 is a side view of the wire harness reversing mechanism in the utility model;
图7是本实用新型中线束打端子机构的正视图;Fig. 7 is a front view of the harness terminal mechanism in the present invention;
图8是本实用新型中线束打端子机构的侧视图;Fig. 8 is a side view of the harness terminal mechanism in the present invention;
图9是本实用新型中废料排出机构的俯视图。Fig. 9 is a top view of the waste discharge mechanism in the present invention.
具体实施方式Detailed ways
实施例,参见图1至图9,本实施例公开了一种同轴线双头自动打端子机,其包括固定机架1,于该固定机架1上设有两结构相同的加工装置2,于该固定机架1上还设有线束环切送线机构3、线束换向机构4和成品取出机构5,两所述加工装置2并列设置,该线束环切送线机构3对应位于左侧的加工装置 2设置,该线束换向机构4设置于该两加工装置2之间,该成品取出机构5对应位于右侧的加工装置2设置。Embodiment, referring to Fig. 1 to Fig. 9, this embodiment discloses a coaxial double-head automatic terminal punching machine, which includes a fixed frame 1, and two processing devices 2 with the same structure are arranged on the fixed frame 1 , the fixed frame 1 is also provided with a wire harness ring cutting and feeding mechanism 3, a wire harness reversing mechanism 4 and a finished product take-out mechanism 5, and the two processing devices 2 are arranged side by side, and the wire harness ring cutting and wire feeding mechanism 3 is correspondingly located on the left The processing device 2 on the side is set, the harness reversing mechanism 4 is set between the two processing devices 2, and the finished product take-out mechanism 5 is set corresponding to the processing device 2 on the right side.
所述加工装置2包括可转动地设置于该固定机架1上的多工位分度旋转机构21,于该固定机架1上对应该多工位分度旋转机构21按加工顺序依次设有线束剥皮机构22和线束打端子机构23。The processing device 2 includes a multi-station indexing and rotating mechanism 21 rotatably arranged on the fixed frame 1, and the multi-station indexing and rotating mechanism 21 is sequentially arranged on the fixed frame 1 according to the processing sequence. Wire harness stripping mechanism 22 and wire harness terminal mechanism 23.
该加工装置2还包括端子测试机构23,该端子测试机构23对应该工位分度旋转机构21设置于所述线束打端子机构23后侧。The processing device 2 also includes a terminal testing mechanism 23 , which is arranged on the rear side of the wiring harness terminal-typing mechanism 23 corresponding to the station indexing and rotating mechanism 21 .
多工位分度旋转机构21包括旋转分度盘211,于该旋转分度盘211上按间隔距离呈圆形排列设有若干个夹线机构212,于该旋转分度盘上对应所述夹线机构212设有用于对线束进行导向的线束导向管213。在本实施例中,夹线机构212数量为八个。The multi-station indexing and rotating mechanism 21 includes a rotary indexing plate 211, on which a plurality of clamping mechanisms 212 are arranged in a circular manner according to intervals, corresponding to the clamps on the rotating indexing plate 211. The wire mechanism 212 is provided with a wire harness guide tube 213 for guiding the wire harness. In this embodiment, there are eight thread clamping mechanisms 212 .
所述线束剥皮机构22包括剥皮底板221,该剥皮底板221上设有第一直线导轨,所述第一直线导轨上可前后移动地设有剥皮V刀组件,于该剥皮V刀组件上方对应该剥皮V刀组件设有线束定位装置222、检测待加工线束剥口位置与线束长度的CCD视觉检测系统223。The wire harness peeling mechanism 22 includes a peeling base plate 221, a first linear guide rail is provided on the peeling base plate 221, and a peeling V-knife assembly is provided on the first linear guide rail to move back and forth, above the peeling V-knife assembly. Corresponding to the peeling V-knife assembly, a wire harness positioning device 222 and a CCD visual inspection system 223 for detecting the stripping position and the length of the wire harness to be processed are provided.
所述剥皮V刀组件包括开合支架2241、V刀开合电机2242、正反转螺纹丝杆2243、上剥皮刀2244和下剥皮刀2245,该开合支架2241可移动地设置于该第一直线导轨上,于该剥皮底板221上设有由V刀前后移动电机2246驱使转动的传动带,该开合支架2241与传动带2249固定连接,所述正反转螺纹丝杆2243可转动地设置于该开合支架2241上,该正反转螺纹丝杆2243纵向设置,于该正反转螺纹丝杆2243上设有正螺纹、反螺纹,所述正螺纹、反螺纹上分别套设有上移动座2247、下移动座2248,所述上剥皮刀2244、下剥皮刀 2245分别固定于该上移动座2247、下移动座2248前端,该上剥皮刀2244、下剥皮刀2245相对应设置,该正反转螺纹丝杆2243与V刀开合电机2242通过皮带传动机构连接。The peeling V-knife assembly includes an opening and closing bracket 2241, a V-knife opening and closing motor 2242, a forward and reverse threaded screw rod 2243, an upper skinning knife 2244 and a lower skinning knife 2245, and the opening and closing bracket 2241 is movably arranged on the first On the linear guide rail, the peeling base plate 221 is provided with a transmission belt driven by the V-knife moving motor 2246 to rotate. The opening and closing bracket 2241 is fixedly connected with the transmission belt 2249. On the opening and closing bracket 2241, the forward and reverse threaded screw rod 2243 is vertically arranged, and the forward and reverse threaded screw rod 2243 is provided with a positive thread and a reverse thread. Seat 2247, lower movable seat 2248, described upper peeling knife 2244, following peeling knife 2245 are respectively fixed on this upper movable seat 2247, lower movable seat 2248 front end, this upper peeling knife 2244, following peeling knife 2245 are set correspondingly, the positive Reverse thread screw mandrel 2243 is connected with V-knife opening and closing motor 2242 by belt drive mechanism.
该线束定位装置222包括线束定位导向件2221、线束定位气缸2222,该线束定位气缸2222气缸轴向下地设置于该上剥皮刀2244上方,该线束定位导向件2221设置于该上剥皮刀2244前方,该线束定位导向件2221固定于该线束定位气缸2222的气缸轴上。The wire harness positioning device 222 includes a wire harness positioning guide 2221 and a wire harness positioning cylinder 2222. The wire harness positioning cylinder 2222 is arranged axially above the upper peeling knife 2244, and the wire harness positioning guide 2221 is arranged in front of the upper peeling knife 2244. The wire harness positioning guide 2221 is fixed on the cylinder shaft of the wire harness positioning cylinder 2222 .
所述线束换向机构4包括换向立板41、换向座42、送线升降气缸43、送线电机44、送线胶轮45和胶轮夹紧组件46,该换向立板41纵向固定于该固定机架1上,所述换向座42可左右移动地设置于该换向立板41上,该送线升降气缸43气缸轴向上地设置于该换向座42上,该送线升降气缸43的气缸轴上固定有升降座47,所述送线电机44输出轴向上地固定于该升降座47上,所述送线胶轮45固定于该送线电机44的输出轴上,该胶轮夹紧组件46对应该送线胶轮45设置于该升降座47上。The wire harness reversing mechanism 4 includes a reversing vertical plate 41, a reversing seat 42, a wire feeding lifting cylinder 43, a wire feeding motor 44, a wire feeding rubber wheel 45 and a rubber wheel clamping assembly 46. The reversing vertical plate 41 is longitudinally Fixed on the fixed frame 1, the reversing seat 42 is arranged on the reversing vertical plate 41 so as to move left and right, and the wire feeding lifting cylinder 43 is axially arranged on the reversing seat 42. The lifting seat 47 is fixed on the cylinder shaft of the wire feeding lifting cylinder 43, the output shaft of the wire feeding motor 44 is fixed on the lifting seat 47, and the wire feeding rubber wheel 45 is fixed on the output of the wire feeding motor 44. On the shaft, the rubber wheel clamping assembly 46 is arranged on the lifting seat 47 corresponding to the wire feeding rubber wheel 45 .
所述胶轮夹紧组件46包括夹紧气缸461、夹紧轮462和夹紧摆臂463,该夹紧摆臂463铰接于该升降座47上,所述夹紧气缸461输出轴向上地对应该夹紧摆臂463下端设置,所述夹紧轮462对应该送线胶轮铰接于该夹紧摆臂463 上端。The rubber wheel clamping assembly 46 includes a clamping cylinder 461, a clamping wheel 462 and a clamping swing arm 463, the clamping swing arm 463 is hinged on the lift seat 47, and the output shaft of the clamping cylinder 461 is upward Corresponding to the lower end of the clamping swing arm 463, the clamping wheel 462 is hinged to the upper end of the clamping swing arm 463 corresponding to the wire feeding rubber wheel.
所述换向立板41上横向设有第二直线导轨,该换向座42可左右移动地设置于该第二直线导轨上,于该第二直线导轨的左右两侧分别对应该换向座42 设有油压缓冲器48,于该第二直线导轨的下方左端、右端对应该换向座42设有位置感应器49。The reversing vertical plate 41 is horizontally provided with a second linear guide rail, and the reversing seat 42 is movable left and right on the second linear guide rail, and the left and right sides of the second linear guide rail correspond to the reversing seat respectively. 42 is provided with an oil pressure buffer 48, and a position sensor 49 is provided corresponding to the reversing seat 42 at the lower left end and right end of the second linear guide rail.
所述剥皮底板221上对应该剥皮V刀组件设有废料排除管225。The peeling bottom plate 221 is provided with a waste material removal pipe 225 corresponding to the peeling V-knife assembly.
在使用时,线束环切送料机构将线束裁剪到设定长度并输送至位于左侧的旋转分度盘211处,该旋转分度盘211由设于固定机架1中的旋转电机驱使转动,从而若干个夹线机构212依次夹上线束,旋转电机转动将一夹线机构212 带到线束剥皮机构22。When in use, the wire harness ring cutting and feeding mechanism cuts the wire harness to a set length and transports it to the rotary indexing plate 211 on the left side. The rotary indexing plate 211 is driven to rotate by the rotating motor installed in the fixed frame 1. Thus several wire clamping mechanisms 212 clamp the wire harness sequentially, and the rotating motor rotates to bring one wire clamping mechanism 212 to the wire harness stripping mechanism 22 .
线束定位装置222定位线束,CCD视觉检测系统223检测线束长度与剥口位置,上剥皮刀2244、下剥皮刀2245由正反转螺纹丝杆2243控制合拢,将线束外皮切开,V刀前后移动电机2246驱使开合支架2241移动,从而将外皮扯断。The wire harness positioning device 222 positions the wire harness, the CCD visual inspection system 223 detects the length of the wire harness and the position of the stripping hole, the upper skinning knife 2244 and the lower skinning knife 2245 are closed by the forward and reverse thread screw 2243 to cut the outer skin of the wire harness, and the V knife moves back and forth The motor 2246 drives the opening and closing bracket 2241 to move, thereby tearing off the outer skin.
该线束打端子机构23包括固定底座231,其还包括端子机前后移动机构 232、端子机升降机构233、端子机234、废料排出机构235、线束定位机构236 和CCD视觉检测系统237,该端子机前后移动机构232固定于该固定底座231 上,该端子机升降机构233输出端向上地设置于该端子机前后移动机构232上,该端子机234固定于该端子机升降机构233的输出端上,所述废料排出机构235 设置于该端子机234上,该线束定位机构236、CCD视觉检测系统237对应该端子机234活动设置于固定底座231上。The wire harness terminal mechanism 23 includes a fixed base 231, which also includes a terminal machine forward and backward movement mechanism 232, a terminal machine lifting mechanism 233, a terminal machine 234, a waste discharge mechanism 235, a wire harness positioning mechanism 236, and a CCD visual detection system 237. The front and rear moving mechanism 232 is fixed on the fixed base 231, the output end of the terminal machine lifting mechanism 233 is upwardly arranged on the terminal machine front and rear moving mechanism 232, and the terminal machine 234 is fixed on the output end of the terminal machine lifting mechanism 233, The waste discharge mechanism 235 is arranged on the terminal machine 234 , and the wire harness positioning mechanism 236 and the CCD visual inspection system 237 are movably arranged on the fixed base 231 corresponding to the terminal machine 234 .
所述端子机前后移动机构232包括安装底板2321、直线导轨2322、丝杆2323 和伺服电机2324,该安装底板2321通过该直线导轨2322可平移地设置于该固定底座231上,所述丝杆2323平行该直线导轨2322可转动地设置于该固定底座231上,该安装底板2321的下表面上设有与该丝杆2323相配合的转动滑座,该伺服电机2324固定于固定底座231的底部,该伺服电机2324与丝杆2323 之间设有传动机构。The front and rear moving mechanism 232 of the terminal machine includes an installation base plate 2321, a linear guide rail 2322, a screw rod 2323 and a servo motor 2324. The installation base plate 2321 is disposed on the fixed base 231 through the linear guide rail 2322. The linear guide rail 2322 is rotatably arranged on the fixed base 231 parallel to the linear guide rail 2322, and a rotating slide seat matched with the screw rod 2323 is provided on the lower surface of the installation base plate 2321. The servo motor 2324 is fixed on the bottom of the fixed base 231. A transmission mechanism is provided between the servo motor 2324 and the screw rod 2323 .
所述端子机升降机构233包括直线电缸2331,该直线电缸2331固定于该安装底板2321上,该直线电缸2331的输出端上设有固定板2332,所述端子机 234固定于该固定板2332上,该固定板2332的下表面上设有导柱2334,该安装底板2321上对应该导柱2334设有无油衬套2335。The terminal machine lifting mechanism 233 includes a linear electric cylinder 2331, the linear electric cylinder 2331 is fixed on the installation base plate 2321, and the output end of the linear electric cylinder 2331 is provided with a fixing plate 2332, and the terminal machine 234 is fixed on the fixed plate 2321. On the plate 2332 , a guide post 2334 is provided on the lower surface of the fixing plate 2332 , and an oil-free bushing 2335 is provided on the installation base 2321 corresponding to the guide post 2334 .
所述线束定位机构236包括线束定位滑台气缸2361、上定位块2362、下定位块2363,该下定位块2363对应端子机234固定于该固定底座231上,线束定位滑台气缸2361通过支架固定于下定位块2363上方,该上定位块2362对应该下定位块2363设置于该线束定位滑台气缸2361的输出端上,该上定位块 2362、下定位块2363的相向侧面上设有夹线槽。The wire harness positioning mechanism 236 includes a wire harness positioning slider cylinder 2361, an upper positioning block 2362, and a lower positioning block 2363. The lower positioning block 2363 is fixed on the fixed base 231 corresponding to the terminal machine 234, and the wire harness positioning slider cylinder 2361 is fixed by a bracket. Above the lower positioning block 2363, the upper positioning block 2362 is set on the output end of the wire harness positioning slide cylinder 2361 corresponding to the lower positioning block 2363, and the upper positioning block 2362 and the lower positioning block 2363 are provided with clamping wires on the opposite sides groove.
所述废料排出机构235包括切料底座2351、切料气缸2352、废料导向件 2353、废料压紧块2354、弹簧2355、第一切刀2356和第二切刀2357,该切料底座2351固定于端子机234上,该第一切刀2356固定于切料底座2351的前端,该切料气缸2352横向设置于该切料底座2351的左侧,该第二切刀2357 对应该第一切刀2356固定于该切料气缸2352的气缸轴上,所述废料导向件 2353对应该第一切刀2356、第二切刀2357设置于该切料底座2351后端,该废料压紧块2354可左右移动地设置于该第一切刀2356下方,该弹簧2355设置于该废料压紧块2354的右侧。The waste discharge mechanism 235 includes a material cutting base 2351, a material cutting cylinder 2352, a waste material guide 2353, a waste material pressing block 2354, a spring 2355, a first cutter 2356 and a second cutter 2357, and the material cutting base 2351 is fixed on On the terminal machine 234, the first cutter 2356 is fixed on the front end of the cutting base 2351, the cutting cylinder 2352 is arranged laterally on the left side of the cutting base 2351, and the second cutter 2357 corresponds to the first cutter 2356 Fixed on the cylinder shaft of the material cutting cylinder 2352, the waste material guide 2353 is arranged on the rear end of the material cutting base 2351 corresponding to the first cutter 2356 and the second cutter 2357, and the waste material pressing block 2354 can move left and right It is arranged below the first cutter 2356 , and the spring 2355 is arranged on the right side of the waste pressing block 2354 .
剥皮后的线束在线束打端子机构23处铆压上端子,经过端子测试机构24 进行端子性能测试后,线束转动到线束换向机构4处,送线胶轮45与夹紧轮 462将线束夹紧,换向座42向右移动,当移动到设定位置时停止,送线电机 44转动,从而将线束送入到右侧的旋转分度盘211中,线束铆压有端子的一端伸入到线束导向管213中,夹线机构212将线束夹紧,依次经过线束剥皮机构 22、线束打端子机构23和线束测试机构进行加工,当对线束另一端加工完毕后,成品通过成品取出机构5取出。After stripping the wire harness, the terminal is riveted on the wire harness terminal mechanism 23. After the terminal performance test is performed by the terminal testing mechanism 24, the wire harness is rotated to the wire harness reversing mechanism 4, and the wire feeding rubber wheel 45 and the clamping wheel 462 clamp the wire harness. Tighten, the reversing seat 42 moves to the right, and stops when it moves to the set position, and the wire feeding motor 44 rotates, so that the wire harness is sent into the right rotating index plate 211, and the end of the wire harness riveted with a terminal extends into the In the wire harness guide tube 213, the wire harness is clamped by the wire clamping mechanism 212, and processed through the wire harness stripping mechanism 22, the wire harness terminal mechanism 23 and the wire harness testing mechanism in sequence. After the other end of the wire harness is processed, the finished product passes through the finished product take-out mechanism 5 take out.
本实用新型结构设计合理巧妙,采用两个分度旋转盘对接式作业,是实现了线束双头打端子或线束一头打端子一头浸锡的多功能自动化设备;本实用新型采用CCD视觉系统对线束、端子进行精准检测,确保其位置公差在±0.05mm 以内;本实用新型采用旋转式分工位生产,单工位工作时间独立,减少生产时间提高生产效率。The structure design of the utility model is reasonable and ingenious. It adopts the butt joint operation of two indexing rotary discs, and it is a multi-functional automation equipment that realizes the double-headed terminal of the wire harness or the terminal of the wire harness and the dipping of tin at one end; the utility model uses a CCD vision system to monitor the wire harness. , Terminals are accurately detected to ensure that their position tolerance is within ±0.05mm; the utility model adopts rotary sub-station production, and the working time of a single station is independent, reducing production time and improving production efficiency.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本实用新型技术方案范围情况下,都可利用上述揭示的技术手段和技术内容对本实用新型技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。故凡是未脱离本实用新型技术方案的内容,依据本实用新型之形状、构造及原理所作的等效变化,均应涵盖于本实用新型的保护范围内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Any person familiar with the art, without departing from the scope of the technical solution of the utility model, can use the technical means and technical content disclosed above to make many possible changes and modifications to the technical solution of the utility model, or modify it into an equivalent change An equivalent embodiment of . Therefore, all equivalent changes made according to the shape, structure and principle of the utility model that do not deviate from the technical solution of the utility model should be covered within the protection scope of the utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106981808A (en) * | 2017-05-26 | 2017-07-25 | 东莞市典桢机械有限公司 | Coaxial double-head automatic terminal machine |
| CN110247276A (en) * | 2019-05-06 | 2019-09-17 | 广东亚泰科技有限公司 | End-punching machine |
| CN111009783A (en) * | 2020-01-14 | 2020-04-14 | 缙云叶普电子科技有限公司 | Emergency protection equipment for connecting circuit of extension socket |
| CN111697413A (en) * | 2020-06-23 | 2020-09-22 | 昆山标新自动化科技有限公司 | High-voltage wire harness peeling and shielding layer cutting all-in-one machine |
-
2017
- 2017-05-26 CN CN201720603493.7U patent/CN207474894U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106981808A (en) * | 2017-05-26 | 2017-07-25 | 东莞市典桢机械有限公司 | Coaxial double-head automatic terminal machine |
| CN106981808B (en) * | 2017-05-26 | 2023-01-20 | 东莞市典桢机械有限公司 | Coaxial line double-end automatic terminal crimping machine |
| CN110247276A (en) * | 2019-05-06 | 2019-09-17 | 广东亚泰科技有限公司 | End-punching machine |
| CN111009783A (en) * | 2020-01-14 | 2020-04-14 | 缙云叶普电子科技有限公司 | Emergency protection equipment for connecting circuit of extension socket |
| CN111009783B (en) * | 2020-01-14 | 2020-12-11 | 江苏科兴电器有限公司 | Emergency protection equipment for connecting circuit of extension socket |
| CN111697413A (en) * | 2020-06-23 | 2020-09-22 | 昆山标新自动化科技有限公司 | High-voltage wire harness peeling and shielding layer cutting all-in-one machine |
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